共查询到17条相似文献,搜索用时 93 毫秒
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研究了三种钢在缓冷法球化处理中残留碳化物对球化的影响。结果表明,残留碳化物形貌和数目是影响球化的两个关键因素。残留碳化物只有以点状存在才能使碳化物球化,其数目越多,球化效果越好。通过金相观察和热力学分析,证明了点状残留碳化物在球化中的作用是使共析转变中碳化物能以短棒状和颗粒状析出,以便为随后的碳化物球化长大做好组织准备。 相似文献
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T10钢原始组织对球化退火组织的影响 总被引:1,自引:0,他引:1
研究了原始组织对T10钢的球化率及碳化物粒度的影响。结果表明,随着原始组织珠光体片的细化,球化退火后的球化率增高,碳化物粒度细小。 相似文献
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改善GCr15轴承钢带碳化物球化质量的研究 总被引:1,自引:0,他引:1
比较了不同的热轧钢带生产工艺对最终冷轧钢带球化质量的影响,并通过试验确认了控制球化退火前的组织对获取优良的球化组织的重要性。 相似文献
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对亚共晶白口铸铁经高温形变后所获得的碳化物在等温球化过程中球化长大进行了研究。结果表明,碳化物是以大粒子吞食小粒子和短棒状碳化物溶断及棒端溶解自身球化的方式球化长大的,其特征是碳化物尺寸逐渐增大,数目逐渐减少,碳化物长大速度符合经验公式: v— = 1.361 ×10- 3(0.324 + 0.0063t)2 相似文献
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用管式炉对GCr15钢球化退火工艺进行模拟,研究了奥氏体化温度对碳化物球化效果的影响。利用XRD和TEM分析了碳化物的种类,采用电子探针观察了显微组织,并利用Image-Pro Plus和Photoshop软件对碳化物的平均直径,单位面积内的碳化物数目以及碳化物的平均粒间距进行了统计。结果表明,球化状态GCr15钢中的碳化物均为M3C。奥氏体化温度在760~880℃内变化时,随着奥氏体化温度的升高,碳化物的平均直径在0.35~0.45μm内先略微减小后逐渐增加,单位面积内的碳化物数目逐渐减少,碳化物的平均粒间距逐渐增加,试样的硬度逐渐减小。拟合发现,维氏硬度和单位体积内铁素体-碳化物的界面面积呈正比,拟合方程为HV=17.4S+190。为得到良好的球化组织,奥氏体化温度应控制在800℃左右。 相似文献
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为研究金刚石磨粒刀具切削钢结硬质合金GT35的微观刻划过程与材料去除机理,以单颗粒金刚石刻划实验为研究手段,分析其微观切削力的影响因素及材料的微观去除过程。通过单颗粒金刚石变切深实验发现,切削力与切痕截面积之间呈线性关系,获得的线性比例系数k的估计值可通过单颗粒金刚石等切深实验修正。随后,通过扫描电镜对GT35材料表面切痕形貌进行观测,并用激光共聚焦显微镜对其形貌进行三维建模,研究不同刻划深度下的材料去除模式。结果表明:修正后k(Fx)为0.026 29 N/μm2(R1=0.990 46),k(Fz)为0.046 42 N/μm2(R2=0.994 08); 调质GT35材料在多种切深下均以塑性去除为主,其中切痕底面呈现明显塑性剪切去除状态,切痕边缘位置呈现一定的脆性断裂状态。刀具在切削过程中会在刀尖处形成材料堆叠死区,引起刀具崩刃及磨损,且切痕表面形貌的形成与刀具磨损密切相关。 相似文献
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Raja Kountanya Ibrahim Al-Zkeri Taylan Altan 《Journal of Materials Processing Technology》2009,209(11):5068-5076
Understanding chip formation mechanisms in hard turning is an important area of research. In this study, experiments with varying cutting conditions and tool edge geometry were performed concurrently with finite element simulations. The aim was to investigate how the two mechanisms reported in literature namely—surface shear-cracking (SCH) and catastrophic thermoplastic instability (CTI) contribute to overall chip geometry and machining forces. By varying tool edge geometry and cutting conditions predominance of one over another is discussed. The calculation prescribed by Recht [Recht, R., 1964. Catastrophic thermoplastic shear. J. Appl. Mech. 31, 189–193] for representative cutting conditions resulted in a small critical cutting speed of 0.034 m/min indicating CTI was operative in the range of cutting conditions tested. FEM simulations were conducted on a subset of experimental conditions. Chip geometry and forces were compared between experiments and simulations. The experimental results indicated that SCH predominated in a majority of conditions. However, formation of saw-tooth chips in the FEM simulations established the occurrence of CTI also. Specifically, the edge radius did not alter chip geometry parameters. However, machining forces decreased with cutting speed and chip formation frequency increased linearly with cutting speed. A more negative rake angle also increased the chip pitch. The findings also indicate that only an intrinsic length scale governs saw-tooth chip formation in hard turning. 相似文献
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《Science & Technology of Welding & Joining》2013,18(6):423-430
AbstractThe effects of the process parameters of micro-plasma arc welding (micro-PAW) on the morphology and quality of stainless steel edge joint welds were investigated. Micro-PAW was applied on type 304 stainless steels to produce an edge joint weld. Welding experiments were carried out for various combinations of arc current, welding speed, arc length, shielding gas, and clamp distance, with all other operating conditions held constant. The experimental results indicated that the collimated shape of the low current plasma arc was mainly responsible for the low sensitivity of the weld morphology to variations in the nozzle standoff distances. The arc voltage increased with increasing quantity of added hydrogen in the argon shielding gas. It was also found that satisfactory edge joint welds can be formed using a clamp distance of 0.35 mm, and that the edge joint penetration on a 0.1 mm thickness stainless steel is about 60% of the clamp distance. 相似文献
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选用DP980-1. 6 mm、QP1180-1. 2 mm和MS1180-1. 4 mm 3种超高强度钢材料,研究了冲裁间隙和凸模刃口角度对冲裁断面的影响。结果显示,DP980和QP1180对冲裁间隙的变化更加敏感,在冲裁间隙过大时,毛刺高度明显增大导致断面质量极度恶化。通过切割边部显微硬度的变化,对比了冲裁和线切割两种工艺下边部影响区的大小,结果表明冲裁边部显微硬度值高,且影响区宽度较大。采用基于数字图像相关法的切边拉伸试验,探究了冲裁、冲裁+打磨和线切割3种工艺对边部拉伸性能的影响,冲裁+打磨可以改善边部质量,提高成形性能。同时,发现相较于DP980和MS1180,QP1180具有较好的局部成形性能。 相似文献