Linking asphalt binder fatigue to asphalt mixture fatigue performance using viscoelastic continuum damage modeling

Fatigue cracking is a major form of distress in asphalt pavements. Asphalt binder is the weakest asphalt concrete constituent and, thus, plays a critical role in determining the fatigue resistance of pavements. Therefore, the ability to characterize and model the inherent fatigue performance of an asphalt binder is a necessary first step to design mixtures and pavements that are not susceptible to premature fatigue failure. The simplified viscoelastic continuum damage (S-VECD) model has been used successfully by researchers to predict the damage evolution in asphalt mixtures for various traffic and climatic conditions using limited uniaxial test data. In this study, the S-VECD model, developed for asphalt mixtures, is adapted for asphalt binders tested under cyclic torsion in a dynamic shear rheometer. Derivation of the model framework is presented. The model is verified by producing damage characteristic curves that are both temperature- and loading history-independent based on time sweep tests, given that the effects of plasticity and adhesion loss on the material behavior are minimal. The applicability of the S-VECD model to the accelerated loading that is inherent of the linear amplitude sweep test is demonstrated, which reveals reasonable performance predictions, but with some loss in accuracy compared to time sweep tests due to the confounding effects of nonlinearity imposed by the high strain amplitudes included in the test. The asphalt binder S-VECD model is validated through comparisons to asphalt mixture S-VECD model results derived from cyclic direct tension tests and Accelerated Loading Facility performance tests. The results demonstrate good agreement between the asphalt binder and mixture test results and pavement performance, indicating that the developed model framework is able to capture the asphalt binder’s contribution to mixture fatigue and pavement fatigue cracking performance.     

Fatigue life and endurance limit prediction of asphalt mixtures using energy-based failure criterion

Fatigue cracking is one of the major types of distress in asphalt mixtures and is caused by the accumulation of damage in pavement sections under repeated load applications. The fatigue endurance limit (EL) concept assumes a specific strain level, below which the damage in hot mix asphalt (HMA) is not cumulative. In other words, if the asphalt layer depth is controlled in a way that keeps the critical HMA flexural strain level below the EL, the fatigue life of the mixture can be extended significantly. This paper uses two common failure criteria, the traditional beam fatigue criterion and the simplified viscoelastic continuum damage model energy-based failure criterion (the so-called G^R method), to evaluate the effect of different parameters, such as reclaimed asphalt pavement (RAP) content, binder content, binder modification and warm mix asphalt (WMA) additives, on the EL value. In addition, both failure criteria are employed to investigate the impacts of these parameters in terms of the fatigue life of the study mixtures. According to the findings, unlike an increase in RAP content, which has a negative effect on the mixtures’ fatigue resistance, a higher binder content and/or binder modification can significantly increase the EL value and extend the fatigue life as was proved before by other researchers, whereas WMA additives do not significantly affect the mixtures’ fatigue behaviour. A comparison of the model simulation results with the field observations indicates that the G^R method predicts the field performance more accurately than the traditional method.     

Influence of selected WMA additives on viscoelastic behaviour of asphalt mixes and pavements

Warm mix asphalt additives are effective in decreasing production, laying and compaction temperatures of asphalt mixes. However, there are still questions concerning influence of warm mix additives on properties of asphalt mixes and pavement performance. This paper presents results of the comprehensive research of viscoelastic behaviour of asphalt mixes and pavement structures with layers made with warm mix asphalt additives at high temperatures. Two additives of significantly different effects on mixes at higher temperatures were selected for analysis, namely aliphatic synthetic wax produced with the use of Fisher–Tropsch method and formulation of surfactant- based molecules (ionic and non-ionic). Viscoelastic properties of mixes with these two additives and, as a reference mix, with neat unmodified asphalt binder were determined in uniaxial compression with sinusoidal loading using Asphalt Mixture Performance Test. The viscoelastic analysis of pavement structures was performed with use of the VEROAD software and data from laboratory testing. Two different pavement structures were analysed, for light and heavy traffic. The temperature distribution in pavement structure during the hottest summer day in northern Poland in 2012 was taken into account. The model of pavement was loaded with moving wheel at different speeds. The analysis has shown that two tested warm mix additives had different effect on viscoelastic transient response at high temperatures. One of them (Fischer–Tropsch wax) evidently caused an increase in resistance of asphalt mix and pavement structure to loading at high temperature. The second additive (formulation of surfactant-based molecules) slightly reduced resistance of asphalt mix and pavement to loading at high temperatures as compared with the reference mix.     

Investigation into three-layered HMA mixtures

Hot-mix asphalt (HMA) mixtures consist of three phases: aggregate, asphalt binder (mastic) and air voids, of which the first two (aggregate and asphalt binder) provide the structure that withstands various kinds of loading.

Due to the nature of high inhomogeneity between aggregate and asphalt binder, significant stress and strain concentration occurs at the interface between the two phases, which causes adverse effect to HMA mixtures and potentially contributes to pavement distresses/failure.

This paper presents a novel idea to mitigate the stress and strain concentration by introducing an intermediate layer between aggregate and asphalt binder in HMA mixture. Microstructural analyses of layered system indicated that the three-layered composite HMA mixture would greatly improve the performance of asphalt mixture. The composite mixture showed more than 10% reduction in internal stress and strain and consequently its performance could be potentially improved. To validate the theoretical analyses, a laboratory experiment was conducted to compare the performance of a conventional mixture to that of a conceptual three-layered composite HMA mixture, which was formed by incorporating a stiff natural asphalt (gilsonite) as the intermediate layer. The results of the limited laboratory experiment confirmed the findings from the theoretical analyses.     

Reconsideration of the fatigue tests for asphalt mixtures and binders containing high percentage RAP

When applying reclaimed asphalt technology in a flexible pavement project, most performance concerns are related to low temperature and fatigue cracking since the stiffness of the HMA mixture could dramatically increase through adding a high percentage of reclaimed asphalt pavement (RAP) material. The purpose of this study is to evaluate asphalt mixtures with high RAP contents, prepared using two RAP addition methods, for their performance based on fatigue-cracking resistance rather than relying on volumetric properties. Asphalt mixture samples were prepared with three RAP binder content replacement percentages (30, 40 and 50%) using two preparation methods: the as-is RAP gradation (traditional method) and the splitting of the RAP gradation into coarse and fine fractions (fractionated method). Asphalt mixture beam fatigue and binder fatigue time-sweep tests were performed. Beam fatigue samples also underwent freeze–thaw cycling for freeze–thaw damage evaluation. Rather than basing the performance based solely on S–N_f curves to illustrate the fatigue performance, the beam fatigue test data was analysed through a dissipated energy approach. Faster fatigue degradation was observed for the 40% RAP binder and beam mixture when subjected to repeated loading. From a morphology aspect, this can be explained by the binder’s phase separation and physical hardening effects.     

Wheel tracking rutting performance estimation based on bitumen Low Shear Viscosity (LSV), loading and temperature conditions

The development of new technologies and road pavement materials require the evaluation of the asphalt mixture performance. Rutting is one of the main modes of failure of asphalt mixtures; it is typically studied at the laboratory through the wheel tracking test (WTT). Weather and traffic conditions (temperature, loads) significantly affect the pavement rutting performance. The bitumen rheological properties also have a main role in mixture rutting response; they can adequately characterized by the bitumen Low Shear Viscosity (LSV). The estimation of rutting performance appears as a useful decision tool to optimize pavement design process. This paper studies the rutting performance of asphalts mixtures utilising the WTT. The specimens were tested at different temperatures and loading levels to simulate different climatic and traffic pavement conditions. A performance estimator was developed including temperature and traffic load on the pavement, and LSV of the binder as input data.     

Laboratory investigation of utilizing high percentage of RAP in rubberized asphalt mixture

The utilization of crumb rubber and reclaimed asphalt pavement (RAP) has proven to be economical, environmentally sound and effective in increasing the performance properties of the asphalt mixtures. The objective of this research was to investigate the laboratory engineering behavior characteristics of the rubberized asphalt binders and mixtures made with PG 64-22 and a softer binder (PG 52-28) containing a high percentage of RAP (30%). Some of the testing used for this research included viscosity, dynamic shear rheometer (DSR), bending beam rheometer (BBR), indirect tensile strength (ITS), resilient modulus, and fatigue life evaluations. The experimental design included the use of two aggregate and RAP sources, two virgin binder grades (PG 64-22 and PG 52-28), two types of crumb rubber (ambient and cryogenic), and four rubber contents (0%, 5%, 10%, and 15%). The results indicated that: (1) the crumb rubber improved the aging resistance of the aged binder and prolonged the fatigue life of the mixtures containing 0% RAP, in addition, results indicated a decrease of ITS and resilient modulus values was found as the rubber content increased, regardless of rubber type; (2) the utilization of softer binder decreased the influence of aged binder and decreased the resilient modulus values of the mixtures. In most cases, regardless of rubber types, the rubberized mixtures containing 30% RAP made with PG 52-28 binder did not show a significant increase in fatigue life with those made with PG 64-22 binder.     

A rheological study on aged binder rejuvenated with Pongamia oil and Composite castor oil

Recycling of highway materials is an effort to preserve the natural environment, reduce waste and provide a cost-effective way for construction of highways. The reclaimed asphalt pavement (RAP) contains stiffened binder caused by loss of volatile materials and oxidation. Hence, the addition of high amount of the RAP to asphalt mix may make it prone to fatigue failure. Due to this reason, addition of RAP to asphalt mixture in substantial amount has been a challenge so far. Therefore, ‘rejuvenators’ which are supposed to restore chemical and physical properties of the aged asphalts are used effectively in asphalt mixture. In this study, two locally available oils, i.e. pongamia oil (locally known as Karanja oil) derived from the seeds of Pongamia pinnata and a composite rejuvenator made of castor oil and coke oven gas condensate have been explored for rejuvenating the aged binder. The rheological properties of aged binder and rejuvenated binders were studied using a dynamic shear rheometer. From the various rheological tests conducted, it was found that certain proportion of pongamia oil as well as composite castor oil was able to impart desirable rutting as well as fatigue performance for the rejuvenated binder samples. The thermal analysis carried out using thermogravimetric analysis ensured adequate thermal stability for the binder specimens treated with these oils. In terms of binder performances, it was found that these oils could be considered as suitable rejuvenators for effectively restoring properties of the aged binder. Performance studies on RAP mixes may be extended for recommending these two oils as rejuvenators for hot mix pavement recycling.     

Fatigue resistance potential for hot mix asphalt using viscoelastic continuum damage analysis

This paper describes testing and evaluation of the fatigue resistance potential of hot‐mix asphalt mixtures using viscoelastic continuum damage analysis, which is based on dynamic modulus determination, a state‐variable approach and damage calculation. The dynamic modulus test for stiffness characterization and the direct tension test for fatigue resistance characterization were used in the testing procedure. The state‐variable approach can be used for numerical computation of a viscoelastic convolution integral. A Nelder–Mead simplex search was used in this study to determine the damage parameter of a stiffness reduction function. The fatigue resistance was evaluated as a function of loading rate, asphalt binder content, modifier (e.g. usage of hydrated lime), and temperature, and was found experimentally to have a strong dependence on these factors.     

A multiscale model for predicting the viscoelastic properties of asphalt concrete

It is well known that the accurate prediction of long term performance of asphalt concrete pavement requires modeling to account for viscoelasticity within the mastic. However, accounting for viscoelasticity can be costly when the material properties are measured at the scale of asphalt concrete. This is due to the fact that the material testing protocols must be performed recursively for each mixture considered for use in the final design.In this paper, a four level multiscale computational micromechanics methodology is utilized to determine the accuracy of micromechanics versus directly measured viscoelastic properties of asphalt concrete pavement. This is accomplished by first measuring the viscoelastic dynamic modulus of asphalt binder, as well as the elastic properties of the constituents, and this comprised the first scale analysis. In the second scale analysis, the finite element method is utilized to predict the effect of mineral fillers on the dynamic modulus. In the third scale analysis, the finite element method is again utilized to predict the effect of fine aggregates on the dynamic modulus. In the fourth and final scale analysis, the finite element method is utilized to predict the effect of large aggregates on the dynamic modulus of asphalt concrete. This final predicted result is then compared to the experimentally measured dynamic modulus of two different asphalt concretes for various volume fractions of the constituents. Results reveal that the errors in predictions are on the order of 60 %, while the ranking of the mixtures was consistent with experimental results. It should be noted that differences between the “final predicted results” and the experimental results can provide fruitful ground for understanding the effect of interactions not considered in the multiscale approach, most importantly, chemical interactions.     

Effect of warm mix additives on the interfacial bonding characteristics of asphalt binders

The quality of the interfacial bonding between asphalt binder and aggregates plays a significant role in determining the durability of asphalt mixtures. Warm mix asphalt (WMA) modifiers have been used extensively in the last decade primarily to reduce production and compaction temperatures as well as to improve workability of asphalt mixtures. This study aimed to provide better understanding of the effects of these WMA modifiers on the interfacial bonding between asphalt binders and aggregates. The evaluation focused on measuring surface energy of binders in unaged and aged states and aggregates and then calculating energy parameters that describe the potential of a given asphalt-aggregate combination to resist fatigue cracking and moisture damage. Results show that the combination of asphalt-WMA additive, as well as the content applied of WMA additive has a significant impact on the fatigue cracking and moisture damage resistance. The results suggest that it is poor practice to use a given type and percentage of WMA modifier without regard for binder type. Instead, test methods are recommended to evaluate the compatibility of asphalt binder, WMA additive type/content, and aggregates for improved performance at different conditions.     

Performance of recycled plastic waste modified asphalt binder in Saudi Arabia

The amount of solid plastic waste generated from material packages like plastic bottle and similar utilities within the kingdom of Saudi Arabia has skyrocketed. This is as a result of the increased level of industrial packaging due to rapid industrialisation and fast urbanisation in the country. The associated cost of managing these solid wastes has also multiplied as the task become difficult and enormous. The effect of polypropylene, high- and low-density polyethylene (PP, HDPE and LDPE)-recycled plastic wastes (RPW) on the viscoelastic performance of the local asphalt binder has been investigated. The recycled plastics were obtained by shredding and grounding the RPW to a desirable size for easier blending with the asphalt binder. All the RPWs result in an improved rutting performance. The RPW-modified asphalts upper PG limit increase by at least one level for each 2% increase in the RPW content, in most cases. An increase of 55, 19 and 9% in resilient modulus (M_R) was observed for PP-, HDPE- and LDPE-produced asphalt concrete (AC), respectively. Correlation between the M_R of the AC and non-recoverable creep compliance (J_nr) of the asphalt binder was established. The obtained viscoelastic properties of the RPW-modified binder was utilised to model a typical pavement section using AASHTO mechanistic empirical pavement design guide (ME-PDG) software. The predicted distresses of the modelled pavement shows significant rutting and fatigue performance improvement for pavement produced with the RPW. Elastomeric type of polymer is required to supplement these RPW to enable them meet the AASHTO TP 70 elastic recovery requirement.     

Introducing a new specimen shape to assess the fatigue performance of asphalt mastic by dynamic shear rheometer testing

Early failure of asphalt pavements is a common issue all around the world. Damages are caused by various reasons like insufficient binder or aggregate quality, an inadequate mix design or improper handling in the production/construction process. The effects of binder, aggregates and mix design have been widely studied and state-of-the-art testing methods are available for both, hot-mix asphalt (HMA) and for each component. An important part in HMA belongs to the asphalt mastic, where no standardized method is available to allow a quality control. Asphalt mastic is the mix of bitumen with aggregates smaller than 63 (125) µm and covers the coarse aggregates as the actual binding component in the mix. This research aims at developing a testing method for asphalt mastic based on fatigue tests. The dynamic shear rheometer (DSR) was found as a suitable device for this purpose. The DSR fatigue test consists of the 8 mm parallel-plate geometry widely used for binder performance grading with a sample height of 3 mm. Instead of a cylindrical specimen shape, a hyperboloid of one sheet is applied. This shape predetermines the point of failure and prevents adhesion/interface failures between the mastic specimen and the upper or lower DSR stainless steel plate. The specimens are prepared directly in the DSR employing a silicone mould to ensure an exact specimen shape. This test can be applied to all DSR devices without costly changes or additional equipment as long as sufficient cooling capacity and torque can be provided from the DSR. This fatigue test makes it possible to assess the fatigue performance of binders and mastic samples.     

Viscoelastic–plastic damage model for porous asphalt mixtures: Application to uniaxial compression and freeze–thaw damage

Porous asphalt mixture increasingly used in highway pavement applications is an open graded composite material which has fewer fines and more air voids compared with conventional dense graded asphalt mixtures. The freeze thaw resistance of the mixture is crucial for the performance of porous asphalt pavement especially when clogging is unavoidable. A simple viscoelastic–plastic damage model is developed to evaluate the effects of freeze–thaw of porous asphalt mixtures. Generalized Maxwell and Drucker–Prager model are used to determine the viscoelastic and plastic responses respectively. The damage and its evolution is characterized by Weibull distribution function. Experimental data from uniaxial compressive strength tests, conducted at different strain rates and temperatures, are used to calibrate the model. The sensitivity of model parameters to loading conditions is identified. Simulation results suggest that loss of cohesion is the dominant mechanism of failure in porous asphalt mixtures under freeze–thaw cycles. Freeze–thaw effects also lead to changes of plastic potential surface and induce large volumetric strains under loading.     

Evaluation of low temperature viscoelastic properties and fracture behavior of bio-asphalt mixtures

The overall national emphasis on sustainability in pavement construction has led to the promotion of recycled materials such as reclaimed asphalt pavement (RAP) and reclaimed asphalt shingles. In general, the inclusion of these materials has led to reduced performance at low temperatures leading to thermal cracking. Previous research by the authors showed that the application of bio-binder from swine manure could alleviate the effect of RAP while improving the overall low temperature bulk viscoelastic and fracture properties of the asphalt mixture. The current paper expands on the previous research on bio-modified asphalt mixtures by investigating three additional bio-asphalts produced by introducing wood, miscanthus and corn stover based bio-oils to a neat asphalt. These bio-asphalt mixtures were introduced in both virgin and reclaimed asphalt pavement mixtures to evaluate interaction between the bio-oils and reclaimed asphalt pavement, with a focus on properties related to low temperature pavement performance. Low temperature characterization was conducted using disk-shaped compact tension fracture (DC(T)) and indirect tension (IDT) bulk viscoelastic characterization tests. The IDT test, completed in accordance with AASHTO T-322, evaluated the creep compliance of mixtures at 0, ?12 and ?24 °C to examine the ability of the mixture to relax thermal stress development. The DC(T) test was completed according to ASTM D-7313 to determine the fracture energy of the mixtures at ?12 °C. Test results demonstrate that the bio-asphalt mixtures had superior physical properties in terms of fracture resistance and creep compliance. Furthermore, the effect of increased RAP contents was less detrimental to low temperature properties in the bio-asphalt mixtures as compared to the reference hot-mix asphalt mixture.     

Performance evaluation of asphalt mixtures containing recycled concrete aggregates

Abstract

To evaluate the feasibility of using Recycled Concrete Aggregates (RCA) in asphalt mixtures, the coarse RCA and fine RCA were prepared as a partial replacement of the natural aggregates (NA). Different amounts of replacement of NA with RCA were investigated, and the mechanical properties and pavement performance of asphalt mixtures containing different proportions of RCA were analysed based on laboratory tests. The results indicated that with increasing the RCA percentage, the optimum asphalt content increased and the bulk density of mixtures decreased as well. Mixtures containing 40% coarse RCA or 20% fine RCA both showed satisfactory performance. Besides, the mixture containing 40% fine RCA had the highest asphalt content, but gave much better performance compared to the virgin mix except for its bad resistance to permanent deformation. Finally, the pavement performance of mixtures containing 60% coarse RCA and 50% coarse RCA were unacceptable.     

Finite element modelling of field compaction of hot mix asphalt. Part I: Theory

This paper presents the theoretical background for the development of a constitutive model that is used in the simulation of the compaction of asphalt mixtures. The constitutive model is developed to comply with the principles of thermodynamics, and is derived to represent the macroscopic behaviour of an asphalt mixture as a highly compressible viscoelastic material. The paper presents the details of the mathematical formulation and the computational implementation of the model in the finite element package computer-aided pavement analysis 3D. The capabilities of the compaction model and its sensitivity to changes in model's parameters are illustrated using simple numerical applications. In a companion publication, (Masad et al., Finite element modelling of field compaction of hot mix asphalt. Part II: Application, International Journal of Pavement Engineering, Accepted, 2014), the model is verified against field compaction measurements which demonstrate the ability of the model to capture the general trends of the compaction observed in the field.     

Prediction models of mixtures’ dynamic modulus using gene expression programming

The dynamic modulus (E*) among asphalt mixtures’ mechanical property parameters not only is important for asphalt mixtures’ pavement design but also in determining asphalt mixtures’ pavement performance associated with pavement response. Based on the principle of gene expression programming (GEP) algorithm, this paper explored two different GEP approach models, namely: GEP-I and GEP-II to predict the E* of hot mix asphalt (HMA) and mixtures containing recycled asphalt shingles, respectively. In this paper, The GEP-I was developed from a large database containing 2750 test data points from 205 unaged laboratory-blended HMA mixtures including 34 modified binders, and the GEP-II model was developed using the E* database containing 1701 sets of experimental data from 4 different demonstration projects. Both the GEP-I model and GEP-II model were compared with other E* prediction models. A sensitivity analysis of each model parameter was conducted by correlating these parameters with dynamic modulus. Both the GEP-I model and GEP-II model showed significantly higher prediction accuracy compared with the existing regression models and could easily be established. It is expected that these two GEP models could lead to more accurate characterisation of the asphalt mixtures’ E*, resulting in better performance prediction.     

Fatigue resistance investigation of warm‐mix recycled asphalt binder,mastic, and fine aggregate matrix

Fatigue cracking is one of the primary distresses in warm‐mix recycled asphalt pavements. This paper evaluates the fatigue resistance evolution of warm‐mix recycled asphalt materials in different scales during the service period. The strain sweep test and time sweep test were performed, respectively, by dynamic shear rheometer to determine the linear viscoelastic limits and to characterize the fatigue behavior of warm‐mix recycled asphalt binder, mastic, and fine aggregate matrix with different ageing levels and recycling plans. The dissipated energy method was used to define the failure criterion and to construct the fatigue model. Effects of ageing levels and recycling plans on stiffness and fatigue resistance were investigated. Performance correlations among warm‐mix recycled asphalt binder, mastic, and fine aggregate matrix were developed, respectively, by the statistical method to determine the critical material scale for stiffness and fatigue resistance.     

Cooling cycle effects on low temperature cracking characteristics of asphalt concrete mixture

The effect of cooling cycles on the low temperature behavior of asphalt concrete mixtures is investigated using a recently developed acoustic emission (AE) test device. In an attempt to link the local AE response of the asphalt mixtures to the pavement global response obtained through mechanical tests, the AE-based results were validated using traditional mechanical pavement performance testing methods namely, the disk-shaped compact tension [DC(T)] test and the indirect tensile test (IDT) method. Field-aged pavement cores, which were expected to have a gradient in binder aging properties (more aging near the surface of the pavement), were collected and tested. Test results revealed that significant damage resulted from cyclic cooling, effecting the fracture energy and stress relaxation ability of the asphalt mixture. The AE results collected were consistent with the results obtained using the DC(T) and the IDT test methods. The so-called Felicity effect was observed by evaluating AE activity occurring in a sample subjected to multiple cooling cycles and an AE based healing index was introduced to evaluate the amount of healing that resulted from warming cycles. Low temperature induced microdamage was also investigated using X-ray computer micro-tomography, in an effort to better understand the physical nature of microcracking in asphalt mixtures at low temperatures and the source of AE emissions detected.