Effect of processing conditions on crystallization behavior and mechanical properties of poly(lactic acid) staple fibers

Within this study, the applicability of Raman spectroscopy to characterize the crystallinity of PLA staple fibers was evaluated. The influence of the fiber alignment on the possibility to detect crystallinity by using Raman spectroscopy was studied. PLA staple fibers were produced by melt spinning by varying both draw temperature and draw ratio. Systematic interrelationships between the processing parameters of PLA staple fibers and the degrees of crystallinity and the cold crystallization enthalpies were established. Raman spectroscopy showed that the carbonyl stretching band of Raman spectra measured in fiber axis and parallelly polarized was not sensitive to detect crystallinity. However, for perpendicularly polarized measurements, a higher sensitivity was observed. With increasing degree of crystallinity, a reduction of the band width of the normalized carbonyl stretching band was found. The morphology affected the mechanical properties significantly. Increased draw ratio resulted in increased tensile strength and decreased elongation at break. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42432.     

Effect of cooling conditions on the mechanical properties of crystalline poly(lactic acid)

Appropriate cooling conditions in melt processing were found to provide crystalline poly(lactic acid) (PLA) with greater mechanical toughness in tensile tests. PLA films cooled near its glass transition temperature T_g showed ductile behavior, whereas those obtained by a quenching process exhibited brittle fracture. The content of gauche‐gauche (gg) conformer, which leads to low critical onset stress for shear yielding, increased in the films cooled near T_g. The crystallinity of the films hardly affected their mechanical toughness and proportion of gg conformer except for that with a high degree of crystallinity (>50%). © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44960.     

Borassus powder-reinforced poly(lactic acid) composites with improved crystallization and mechanical properties

This article reports on the development of biocomposites based on polylactic acid (PLA) and borassus powder. Borassus powder was treated with alkali to remove hemicelluloses and lignin. The treated borassus improved the homogeneous mixing with PLA and increased the crystallinity of PLA. Dispersibility of the borassus was studied by scanning electron microscopy (SEM) and X-ray MicroCT. PLA/borassus composites were prepared by melt mixing of PLA with 5, 10, and 15 wt % treated/untreated borassus. Composites were examined for mechanical properties and crystallization. Composites showed enhanced tensile strength compared to neat PLA. The PLA/treated borassus powder composites displayed higher crystallinity than PLA. The isothermal cold crystallization study showed increase in the crystallization rate of PLA in the presence of treated borassus. The spherulitic growth was studied using polarized optical microscopy. The enhanced performance of the PLA-borassus composites was observed in the presence of borassus. This study demonstrates that the PLA-borassus composites show great promise for bioplastics applications. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47440.     

Effect of molecular weight and crystallinity on poly(lactic acid) mechanical properties

Several samples of poly(lactic acid) with different molecular weights and tacticity have been prepared, and some PLLA injection moulded specimens have been annealed to promote their crystallization. From the characterization data, poly(L -lactide) showed more interesting mechanical properties than poly(D, L -lactide), and its behavior significantly improves with crystallization. In fact, annealed specimens possess higher values of tensional and flexural modulus of elasticity, Izod impact strength, and heat resistance. The plateau region of flexural strength as a function of molecular weights appears around M_v = 35,000 for PDLLA and amorphous PLLA and at higher molecular weight, around M_v = 55,000, for crystalline PLLA. The study of temperature effect shows that at 56°C only crystalline PLLA still exhibits useful mechanical properties. © 1996 John Wiley & Sons, Inc.     

Peculiar crystallization kinetics of biodegradable poly(lactic acid)/poly(propylene carbonate) blends

Binary blends of poly(lactic acid) (PLA) and poly(propylene carbonate) (PPC) were found to display a peculiar crystallization kinetics. The two biodegradable polymers were blended by melt mixing, to obtain binary blends at various compositions. Temperature‐modulated calorimetry and dynamic‐mechanical analysis indicated that the blend components are partially miscible, and display two separate glass transitions, at temperatures intermediate to those of the plain polymers. Electron microscopy analysis disclosed the morphology of PLA/PPC blends, made of PPC‐rich particles finely dispersed within the PLA‐rich matrix. The possible establishment of interactions between the functional groups of the two polymers upon melt mixing has been hypothesized as the reason for partial miscibility and compatibility of the two biodegradable polymers. The PLA/PPC blends display good mechanical properties, with enhanced performance at rupture compared with plain PLA. Most importantly, the addition of PPC affects also the crystallization kinetics of PLA, since the more mobile PPC chains favor diffusion of the stiffer PLA chain segments towards the growing crystals, which fastens the spherulite growth rate of PLA. Such positive influence of an amorphous polymer on crystal growth rate has been demonstrated here for the first time in blends that display phase‐separation in the melt. POLYM. ENG. SCI., 55:2698–2705, 2015. © 2015 Society of Plastics Engineers     

Nonisothermal crystallization kinetics and morphology of poly(ethylene terephthalate) modified with poly(lactic acid)

The nonisothermal crystallization kinetics of poly(ethylene terephthalate) (PET) copolymers modified with poly(lactic acid) (PLA) were investigated with differential scanning calorimetry, and a crystal morphology of the samples was observed with scanning electron microscopy. Waste PET (P100) obtained from postconsumer water bottles was modified with a low‐molecular‐weight PLA. The PET/PLA weight ratio was 90/10 (P90) or 50/50 (P50) in the modified samples. The nonisothermal melt‐crystallization kinetics of the modified samples were compared with those of P100. The segmented block copolymer structure (PET‐b‐PLA‐b‐PET) of the modified samples formed by a transesterification reaction between the PLA and PET units in solution and the length of the aliphatic and aromatic blocks were found to have a great effect on the nucleation mechanism and overall crystallization rate. On the basis of the results of the crystallization kinetics determined by several models (Ozawa, Avrami, Jeziorny, and Liu–Mo) and morphological observations, the crystallization rate of the samples decreased in the order of P50 > P90 > P100, depending on the amount of PLA in the copolymer structure. However, the apparent crystallization activation energies of the samples decreased in the order of P90 > P100 > P50. It was concluded that the nucleation rate and mechanism were affected significantly by the incorporation of PLA into the copolymer structure and that these also had an effect on the overall crystallization energy barrier. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Effect of plasticizer on the crystallization behavior of poly(lactic acid)

In this article, the spherulitic morphology and growth rate of the neat and plasticized poly(lactic acid) (PLA) with triphenyl phosphate (TPP) were compared and analyzed by polarizing optical microscopy with hot stage at a temperature range of 100?142°C. The spherulitic morphology of the neat PLA underwent a series of changes such as the typical Maltese Cross at less than 132°C, the disappearance of the Maltese Cross at 133°C, the irregular and distorted spherulites at higher than 134 and 142°C, respectively. For plasticized PLA, the spherulitic morphology exhibited the same changes as neat PLA, but these changes were shifted to lower temperature when compared with neat PLA. In the case of the spherulitic growth, neat PLA had the maximum value of 0.28 μm/s at 132°C, and plasticized PLA had higher values than that of neat PLA. Further analysis based on the Lauritzen–Hoffman theory was presented and results showed that the values of nucleation parameter K_g increased with TPP content. The crystallization behavior of PLA was analyzed by differential scanning calorimetry and wide‐angle X‐ray diffraction. The results showed that the degree of crystallinity of plasticized PLA markedly increased when compared with neat PLA sharply with the incorporation of plasticizer. The crystallization kinetics for the neat and plasticized PLA under isothermal crystallization at 114°C was described by the Avrami equation and the Avrami exponent is close to 2, implying that the crystallization mechanism did not change. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Effect of nucleation and plasticization on the crystallization of poly(lactic acid)

In this paper, different strategies to promote PLA crystallization were investigated with the objective of increasing the crystalline content under typical polymer processing conditions. The effect of heterogeneous nucleation was assessed by adding talc, sodium stearate and calcium lactate as potential nucleating agents. The PLA chain mobility was increased by adding up to 10 wt% acetyl triethyl citrate and polyethylene glycol as plasticizers. The crystallization kinetics were studied using DSC analysis under both isothermal and non-isothermal conditions. The isothermal data showed that talc is highly effective in nucleating the PLA in the 80-120 °C temperature range. In the non-isothermal DSC experiments, the crystallinity developed upon cooling was systematically studied at cooling rates of 10, 20, 40, and 80 °C/min. The non-isothermal data showed that the combination of nucleant and plasticizer is necessary to develop significant crystallinity at high cooling rates. The nucleated and/or plasticized PLA samples were injection molded and the effect of mold temperature on crystallinity was determined. It was possible to mold the PLA formulations using mold temperatures either below 40 °C or greater than 60 °C. At low temperature, the molded parts were nearly amorphous while at high mold temperatures, the PLA formulation with proper nucleation and plasticization was shown to achieve crystallinity levels up to 40%, close to the maximum crystalline content of the material. Tensile mechanical properties and temperature resistance of these amorphous and semi-crystalline materials were examined.     

Annealing and crystallization kinetics of poly(lactic acid) pieces obtained by additive manufacturing

In this study, we investigated the influence of isothermal treatment of poly(lactic acid) (PLA) 3D printed samples at different crystallization temperatures. In this case, we analyzed the effect of each crystallization temperature on spherulites formation in printed PLA, affecting the final mechanical properties of pieces. For such, the thermomechanical properties, morphological structure, and crystallization kinetics were analyzed before and after thermal treatment. The 3D printed samples were heat treated at 80°C, 90°C, 100°C, 110°C, and 119°C. With annealing, we observed an improvement in the mechanical PLA properties; however, the exothermic crystallization peak was different for the samples. Pieces before annealing were found to have a low crystallinity index (Ic) of 2%–7%, and the pieces after annealing presented a considerable Ic (27%–34%). Annealing temperatures of 100°C, 110°C, and 119°C produced the fastest crystallization kinetics, while annealing temperatures of 80°C and 90°C resulted in the lowest crystallization kinetics for complete crystallization. After annealing, improvement in the flexural strength (34%–47%) and Young's modulus (26%–51%) for all annealed pieces occurred. The appropriate condition was observed at 100°C, which was the onset temperature of crystallization, owing to the combination of the shorter time of crystallization with the increased mechanical properties.     

Dynamic mechanical and thermal properties of plasticized poly(lactic acid)

The blends of low molecular weight triacetin (TAC) and oligomeric poly(1,3‐butylene glycol adipate) (PBGA) were used as multiple plasticizers to lubricate poly(lactic acid) (PLA) in this study. The thermal and mechanical properties of plasticized polymers were investigated by means of dynamic mechanical analysis and differential scanning calorimetry. Atomic force microscopy (AFM) was used to analyze the morphologies of the blends. Multiple plasticizers were effective in lowering the glass transition temperature (T_g) and the melting temperature (T_m) of PLA. Moreover, crystallinity of PLA increased with increasing the content of multiple plasticizers. Tensile strength of the blends decreased following the increasing of the plasticizers, but increased in elongation at break. AFM topographic images showed that the multiple plasticizers dispersed between interfibrillar regions. Moreover, the fibrillar crystallite formed the quasicrosslinkings, which is another cause for the increase in elongation at break. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 1583–1590, 2006     

Non-isothermal crystallization kinetics assessment of poly(lactic acid)/graphene nanocomposites

In this work, the effects of the presence and modification of graphene nanoplatelets (GNps) on the crystallization of the poly(lactic acid) (PLA) were studied. Functionalization of GNps was accomplished by acid treatment. Nanocomposite samples were prepared by solution method containing pristine and functionalized graphene. In contrast to pristine PLA, crystallization of the samples contains nano filler initiates at higher rates that showed the role of heterogeneous nucleating effects of these particles in crystallization of the PLA. Then, the effect of nano filler functionalization was comprised. Initial slope of the crystallization (S _i) and full width at the half height maximum of crystallization peak are indicative of nucleation rate and spherulite size distribution, respectively; which upon the addition of the functionalized graphene nanoplatelets (FGNps), S _i increased and spherulites gained normal size distribution. Non-isothermal and crystallization kinetics of the samples were studied using differential scanning calorimetry at heating rates of 2, 4, 6 and 10 °C/min. Performed techniques such as furrier transform infrared, dynamic-mechanical thermal analysis and visual observation of sediments confirmed the successful modification of the graphene platelets. Also, non-isothermal analysis pinpointed the fact that crystallization temperature (T _c) of the nanocomposites has increased by 11–21 °C, compared to the neat PLA. Upon verification of Avrami’s theory, it was conducted that dominant mechanism of nucleation of the nanocomposite samples was 2D circular diffusion; wherein, Avrami’s exponent (n) was determined as 2. Moreover, it was deduced from Avrami’s equation that “n” have no discernible changes in nanocomposites containing GNps or FGNps. Electrical devices and shape memories can be the main application of these nanocomposites.     

Isothermal crystallization kinetics of poly(lactic acid)/synthetic mica nanocomposites

The isothermal crystallization kinetics of PLA/fluoromica nanocomposites was studied. Three types of synthetic mica at three concentrations (2.5, 5.0, and 7.5 wt % mica) were used and the effect of these micas on the crystallization and thermal properties of PLA was investigated by differential scanning calorimetry (DSC). The Avrami and Hoffman‐Weeks equations were used to describe the isothermal crystallization kinetics and melting behavior. Addition of these micas to the PLA matrix increased the crystallization rate, and this effect depended on the mica type and concentration. While the nonmodified Somasif ME‐100 exerted the smallest effect, the effect observed for the organically modified Somasif MPE was the most pronounced. The lower half‐time of crystallization t_1/2 was around 3 min for the PLA/Somasif MPE nanocomposites containing 7.5 wt % of filler at 90°C, which is about 16 min below that found for neat PLA. The equilibrium melting temperature ( ) of PLA were estimated for these systems, showing an increase in the composites and an increase with increasing loading, except for PLA/Somasif MPE, in which the increase of the mica content decreased about 5°C. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40322.     

Influence of talc particle size and content on crystallization behavior,mechanical properties and morphology of poly(lactic acid)

This research aimed to employ inorganic filler such as talc to promote crystallization in poly(lactic acid) (PLA). Three different talc particle sizes, namely 1, 5 and 30 µm, were used as nucleating agents; each was compounded with PLA at various contents from 0 to 10 wt%. The crystallization temperature (T _c) reduced most rapidly from 128 to 107 °C with the presence of 1 wt% talc. Beyond this concentration, the T _c still decreased but only minutely. Compared to other sizes, finer talc particles were found to promote a slightly higher degree of crystallinity. X-ray diffraction peaks indicated that the α-crystal was formed in all PLA/talc compositions. The heat distortion temperature values suggested that the modified PLA could resist the thermal deformation from 58 °C to a maximum value of 139 °C when 1 µm talc was added at 10 wt%. With the presence of talc, the composites were more brittle and both tensile elongation at break and impact strength were decreased.     

Non-isothermal crystallization kinetics of poly (lactic acid)/modified carbon black composite

A novel method was employed to modify the surface of carbon black (CB) by an organic small molecule in a Haake Rheomix mixer. Jeziorny equation, the Ozawa model and Mo equation were employed to describe the non-isothermal crystallization process of poly (lactic acid) (PLA), PLA/CB and PLA/modified carbon black (MCB) composites. It is found that the Ozawa model fail to describe the non-isothermal crystallization process for PLA and its composites, while Jeziorny equation and Mo’s theory provide a good fitting. The comparison of crystallization kinetics between PLA/MCB and PLA through Lauritzen–Hoffman model indicates that there appears a transition from regimes II to III in PLA and PLA/MCB. The fold surface free energy σ _e of PLA/MCB composite is higher than that of neat PLA, implying that the existence of nucleating agent is unfavorable for the regular folding of the molecule chain.     

Enhanced mechanical properties and degradability of poly(butylene succinate) and poly(lactic acid) blends

To improve the tensile properties and degradability of poly(butylene succinate) (PBS) for biomedical usage, biodegradable polymer blends have been developed. A series of PBS and poly(lactic acid) (PLA) blends were prepared, and their degradation behaviors in simulated body fluid for 16 months were investigated based on morphology, tensile test, weight analysis, and molecular weight. The results showed that the incorporation of PLA into PBS increased the initial tensile strength to some extent, and the blends lost their tensile properties earlier than their parent polymers with the proceeding of hydrolysis. Both blends and parent polymers went through a plateau and subsequent rise stage in mass loss and water absorption, but the blends hydrolyzed faster than the parent polymers. The molecular weight variations also demonstrated faster hydrolysis of the blends. Moreover, both blends and their parent polymers underwent a slow-to-fast transition in their hydrolysis rates. When the M _n of PBS and PLA reached 4.0 × 10⁴ and 9.0 × 10⁴, the hydrolysis of parent polymers and blends began to accelerate, which is the start of auto-acceleration. The blends hydrolyzed faster in both stages. The interface between the components initiated accelerating hydrolysis in the first stage, and the reciprocal auto-acceleration effect resulted in faster hydrolysis of the blends in the second stage.     

Effect of processing conditions on morphology and mechanical properties of injection-molded poly(l-lactic acid)

This work investigates the relationship among the processing, morphology, and the mechanical properties of injection-molded poly(L -lactic acid) (PLLA). Melt processing temperature, mold temperature, injection flow rate, and holding pressure were systematically changed following a design of experiments array. The thermomechanical environment imposed during processing was estimated by computer simulations for the mold-filling phase, which allows the calculation of shear stress, shear rate, and the thickness of frozen skin layer. The morphology was characterized by differential scanning calorimetry and hot recoverable strain measurements. The analysis of variance results of influence of processing factors on the morphology are in good agreement with the analysis of thermomechanical parameters on the morphology. The primary factor for inducing the crystallinity in PLLA product was the stress-induced crystallization, whereas the thermal induced crystallization had a little effect. The morphology–mechanical property relationships were established. The crystallinity developed during processing has little effect on elastic modulus, increases the yield strength, and severely decreases the elongation at break. The level of molecular orientation developed during processing has little effect on elastic modulus, but increases both the yield strength and the elongation at break. POLYM. ENG. SCI., 47:1141–1147, 2007. © 2007 Society of Plastics Engineers     

Effect of hydrolyzed collagen on thermal,mechanical and biological properties of poly(lactic acid) bionanocomposites

Iranian Polymer Journal - Bionanocomposites based on poly(lactic acid) (PLA), plasticized with commercial tributyl o-acetyl citrate (ATBC) and containing hydrolyzed collagen (HC) up to...