Phase Stability and Physical Properties of Cubic and Tetragonal ZrO2 in the System ZrO2–Y2O3–Ta2O5

The cubic ( c -ZrO₂) and tetragonal zirconia ( t -ZrO₂) phase stability regions in the system ZrO₂–Y₂O₃–Ta₂O₅ were delineated. The c -ZrO₂ solid solutions are formed with the fluorite structure. The t -ZrO₂ solid solutions having a c/a axial ratio (tetragonality) smaller than 1.0203 display high fracture toughness (5 to 14 MPa · m^1/2), and their instability/transformability to monoclinic zirconia ( m -ZrO₂) increases with increasing tetragonality. On the other hand, the t -ZrO₂ solid solutions stabilized at room temperature with tetragonality greater than 1.0203 have low toughness values (2 to 5 MPa · m^1/2), and their transformability is not related to the tetragonality.     

Properties of (Y)ZrO2–Al2O3 and (Y)ZrO2–Al2O3–(Ti or Si)C Composites

The effect of Al₂O₃ and (Ti or Si)C additions on various properties of a (Y)TZP (yttria-stabilized tetragonal zirconia polycrystal)–Al₂O₃–(Ti or Si)C ternary composite ceramic were investigated for developing a zirconia-based ceramic stronger than SiC at high temperatures. Adding Al₂O₃ to (Y)TZP improved transverse rupture strength and hardness but decreased fracture toughness. This binary composite ceramic revealed a rapid loss of strength with increasing temperature. Adding TiC to the binary ceramic suppressed the decrease in strength at temperatures above 1573 K. The residual tensile stress induced by the differential thermal expansion between ZrO₂ and TiC therefore must have inhibited the t - → m -ZrO₂ martensitic transformation. It was concluded that a continuous skeleton of TiC prevented grain-boundary sliding between ZrO₂ and Al₂O₃. In contrast, for the ternary material containing β-SiC in place of TiC, the strength decreased substantially with increasing temperature because of incomplete formation of the SiC skeleton.     

Cubic-to-Tetragonal Displacive Transformation in Gd2O3–Bi2O3 Ceramics

Gd₂O₃-doped Bi₂O₃ polycrystalline ceramics containing between 2 and 7 mol% Gd₂O₃ were fabricated by pressureless sintering powder compacts. The as-sintered samples were tetragonal at room temperature. Hightemperature X-ray diffraction (XRD) traces showed that the samples were cubic at elevated temperatures and transformed into the tetragonal polymorph during cooling. On the basis of conductivity measurements as a function of temperature and differential scanning calorimetry (DSC), the cubic → tetragonal as well as tetragonal → cubic → teansition temperatures were determined as a function of Gd₂O₃ concentration. The cubic → tetragonal transformation appears to be a displacive transformation. It was observed that additions of ZrO₂ as a dopant, which is known to suppress cation interdiffusion in rare-earth oxide–Bi₂O₃ systems, did not suppress the transition, consistent with it being a displacive transition. Annealing of samples at temperatures 660°C for several hundred hours led to decomposition into a mixture of monoclinic and rhombohedral phases. This shows that the tetragonal polymorph is a metastable phase.     

Nano-Blast Synthesis of Nano-size CeO2–Gd2O3 Powders

CeCl₃·7H₂O and GdCl₃·6H₂O that were dissolved in water were precipitated with urea (NH₂CONH₂) to produce matrix agglomerates for three-component nano-reactors. Mixing hexamethylenetetramine with dilute nitric acid resulted in the formation of well-dispersed nano-particles of cyclotrimetilene trinitramine (C₃H₆N₆O₆) (RDX) in the solvent. Nano-reactors were produced by impregnating the nano-C₃H₆N₆O₆ into the matrix agglomerates of an intermediate complex of cerium and gadolinium compounds. Blast initiation of the C₃H₆N₆O₆ resulted in extremely rapid detonation and gaseous products formation at temperatures of 2000°–5000°C, which were compressed into a volume nearly equal to the initial volume of each RDX nano-particle. Multiple "nano-blasts" occurred in the volume of each nano-reactor. The impact of the blast waves led to fragmentation of the surrounding matter. The evolution of a large volume of gaseous products dissipated the heat of the process and limited temperature increase, thus reducing the possibility of local sintering among the primary particles. The short-term high temperature generated during the blasts enhanced the solid solubility of the metal oxides. Uniform aggregates of 22∼74 nm consisting of 6∼14 nm crystallites of gadolinia in ceria solid solution were synthesized.     

Phase Equilibrium Studies in the System Iron Oxide-Y2O3–Gd2O3

Equilibrium data at liquidus temperatures are presented for compositions in the quaternary system Y-Gd-Fe-O in ambient atmospheres of oxygen gas (p_O2, = 760 mm Hg), air (P_O2, = 159 mm Hg), and CO₂ (p_O2 variable). Incongruent melting occurred in yttrium-iron and gadolinium-iron garnet phases and in all intermediate garnet solid solutions in the three oxygen pressure sections studied. Fractionation in the yttrium/gadolinium ratio between oxide liquid and crystalline garnet phases in the quaternary system was not observed experimentally, indicating that unzoned (Y,Gd)₃Fe₅O₁₂ crystals may be grown from a melt without special precautions to maintain a fixed Y/Gd ratio.     

Elastic Properties of Polycrystalline Monoclinic Gd2O3

The elastic properties of polycrystalline monoclinic Gd₂O₃ were determined by the sonic-resonance method. Volume-fraction porosity varied from 0.025 to 0.367 and temperature from room temperature to 1400°C. The Young's and shear moduli are linear functions of volume-fraction porosity, but the rate of their decrease with increasing porosity is less than that expected. The moduli decreased more rapidly than expected with increasing temperature. The Debye temperature is 362°K. With increasing temperature, the first Grueneisen constant, γ, decreases, whereas the second Grueneisen constant, δ, increases.     

Room-Temperature Strength and Fracture of ZrO2-Y2O3 Single Crystals

Strength and fracture toughness results are presented for ZrO₂ single crystals stabilized with Y₂O₃. The crystals (2 cm in diameter by 5 cm long) were prepared by skull melting. The partially stabilized compositions with 4 to 6 wt% Y₂O₃ showed a dramatic improvement in mechanical properties over the fully stabilized samples containing 20 wt% Y₂O₃, i.e. a strength exceeding 1000 MPa and a fracture toughness of 8 Mpa,.m ^1/2 were achieved compared to 200 MPa and 2 Mpa.m^1/2, respectively, for fully stabilized ZrO₂ single crystals.     

High-Temperature Tensile Strength of Er2O3-Doped ZrO2 Single Crystals

The deformation and fracture mechanisms in tension were studied in single-crystal Er₂O₃-doped ZrO₂ monofilaments processed by the laser-heated floating zone method. Tensile tests were carried out between 25° and 1400°C at different loading rates and the dominant deformation and fracture mechanisms were determined from the shape of the stress–strain curves, the morphology of the fracture surfaces, and the evidence provided by monofilaments deformed at high temperature and broken at ambient temperature. The tensile strength presented a minimum at 600°–800°C and it was controlled by the slow growth of a crack from the surface. This mechanism was also dominant in some monofilaments tested at 1000°C and above, while others showed extensive plastic deformation before fracture at these temperatures. The strength of plastically deformed monofilaments was significantly higher than those which failed by slow crack growth due to the marked strain hardening capacity of this material.     

Electrical Properties of Superlattice-Structured Bi4Ti3O12–PbBi4Ti4O15 Single Crystals

Single crystals of superlattice-structured ferroelectrics composed of Bi₄Ti₃O₁₂ and PbBi₄Ti₄O₁₅ were grown and the properties of polarization hysteresis and leakage current along the a -axis were investigated. Oxidation treatment led to a marked increase in leakage current at room temperature, showing that electron hole acts as a detrimental carrier for electrical conduction. A well-developed polarization hysteresis with a remanent polarization of 41 μC/cm² was observed, which is suggested to originate from the peculiar ferroelectric displacement of Bi in the Bi₂O₂ layers.     

Al2O3–ZrO2–SiO2 Ternary Glasses for Molybdenum Oxidation Barriers

The wettability of binary and ternary glasses belonging to SiO₂–Al₂O₃–ZrO₂ diagram has been studied using the sessile drop technique at 1750° and 1800°C. The ternary SiO₂–Al₂O₃–ZrO₂ (90–5–5 wt%) glass has proved to be well appropriated as a molybdenum oxidation barrier coating. The addition of 5 wt% of MoO₂ slightly improves its wettablity at higher temperatures without affecting its oxidation barrier properties. The Mo comes into the glass network as a mixture of Mo⁵⁺, Mo⁴⁺, and Mo⁶⁺. After oxidation at 1000°C in oxygen atmosphere, the molybdenum remains in the glass network as Mo⁶⁺.     

Sintering and Crystallization of CaO–Al2O3–ZrO2–SiO2 Glasses Containing Different Amount of Al2O3

In this work several complementary techniques have been employed to carefully characterize the sintering and crystallization behavior of CaO–Al₂O₃–ZrO₂–SiO₂ glass powder compacts after different heat treatments. The research started from a new base glass 33.69 CaO–1.00 Al₂O₃–7.68 ZrO₂–55.43SiO₂ (mol%) to which 5 and 10 mol% Al₂O₃ were added. The glasses with higher amounts of alumina sintered at higher temperatures (953°C [lower amount] vs. 987°C [higher amount]). A combination of the linear shrinkage and viscosity data allowed to easily find the viscosity values corresponding to the beginning and the end of the sintering process. Anorthite and wollastonite crystals formed in the sintered samples, especially at lower temperatures. At higher temperatures, a new crystalline phase containing ZrO₂ (2CaO·4SiO₂·ZrO₂) appeared in all studied specimens.     

Crack Resistance and Fatigue of Transforming Ceramics: I, Materials in the ZrO2–Y2O3–Al2O3 System

Crack resistance characteristics and fatigue properties have been studied in four types of Y₂O₃–TZP ceramics including one containing Al₂O₃. The largely linear-elastic behavior connected with the very small transformation zone (<5 μm) explains the absence of any resistance-curve behavior and the flaw-controlled strength. The crack resistance shows high sensitivity to environment-induced subcritical crack growth. This influence is also operative in both types of fatigue experiments, i.e., under static and cyclic stresses, leading to reduced fatigue thresholds compared with K _IC. While for static conditions a benefit is observed from enhanced t-m ZrO₂ transformation, cyclic stresses provoke an additional fatigue effect. However, if the cyclic stresses are restricted to subthreshold values, cyclic stress-induced effects in the process zone provide an improvement of the materials being visible as a strengthening effect.     

Dielectric Relaxations in Bi2O3–Nb2O5–NiO Cubic Pyrochlores

Dielectric properties of pyrochlores compositions from Bi₂O₃–Nb₂O₅–NiO system were analyzed. The dielectric properties are dominated with a low-temperature relaxation that is typical for Bi-pyrochlores. A vast pyrochlore homogeneity range that exists in this system allowed to correlate characteristics of the observed relaxations with a compositional variations within the A₂O'- and B₂O₆ pyrochlore sublattice. It was possible to make a distinction between different influences of the two sublattices, which can be satisfactorily described by the existing relaxation model for Bi_3/2ZnNb_3/2O₇. A new relaxor-like room temperature relaxation was found for Bi_1.6Ni_0.57Nb_1.43O_6.55.     

Influence of the Y2O3 Content and Temperature on the Mechanical Properties of Melt-Grown Al2O3–ZrO2 Eutectics

The effect of Y₂O₃ content on the flexure strength of melt-grown Al₂O₃–ZrO₂ eutectics was studied in a temperature range of 25°–1427°C. The processing conditions were carefully controlled to obtain a constant microstructure independent of Y₂O₃ content. The rod microstructure was made up of alternating bands of fine and coarse dispersions of irregular ZrO₂ platelets oriented along the growth axis and embedded in the continuous Al₂O₃ matrix. The highest flexure strength at ambient temperature was found in the material with 3 mol% Y₂O₃ in relation to ZrO₂(Y₂O₃). Higher Y₂O₃ content did not substantially modify the mechanical response; however, materials with 0.5 mol% presented a significant degradation in the flexure strength because of the presence of large defects. They were nucleated at the Al₂O₃–ZrO₂ interface during the martensitic transformation of ZrO₂ on cooling and propagated into the Al₂O₃ matrix driven by the tensile residual stresses generated by the transformation. The material with 3 mol% Y₂O₃ retained 80% of the flexure strength at 1427°C, whereas the mechanical properties of the eutectic with 0.5 mol% Y₂O₃ dropped rapidly with temperature as a result of extensive microcracking.     

Effect of Sb2O3 on Thermal Properties of Glasses in Bi2O3–B2O3–SiO2 System

Glasses with compositions 50Bi₂O₃– x Sb₂O₃–10B₂O₃–(40– x ) SiO₂ ( x =0, 1, 3, 5, 8, 10) have been prepared by conventional melt quench technique. Substitution of Sb₂O₃ for SiO₂ exerted an obvious effect on properties of glasses, especially, increased glass transition temperature ( T _g) and crystalline temperature ( T _c) greatly. Results of infrared transmission spectra attributed the effect to the formation of new bridging bonds of Sb–O–B and Sb–O–Si in glass network.     

Phases in the Binary Systems PbO—La2O3, Gd2O3, and Sm2O3

In the binary system PbO–La_zO₃ only one compound, 4PbO.La₂O₃, exists; it is flanked by two eutectics. The structure of the compound, although of lower symmetry, is intimately related to the C modification of the rare earths. Below 800° to 1000°C, metastable solid solutions are formed from oxide mixtures coprecipitated from mixed solutions of the nitrates, the cubic parameter a = 5.66 A, if extrapolated to pure La₂O₃, corresponding to half the a parameter of the C form of La₂O₃. The solid solutions existing between the compositions La₂O₃–2Pb0 and pure La₂O₃ have a cubic face–centered lattice and obey Vegard's rule. The systems of PbO with Sm₂O₃ and Gd₂O₈ are quite similar to that with La₂O₃. The compound Sm₂O₃.4Pb0 decomposes at 1000°C with evaporation of PbO; Sm₂O₃ remains in the B modification.     

Homogeneous ZrO2–Al2O3 Composite Prepared by Nano-ZrO2 Particle Multilayer-Coated Al2O3 Particles

ZrO₂–Al₂O₃ nanocomposite particles were synthesized by coating nano-ZrO₂ particles on the surface of Al₂O₃ particles via the layer-by-layer (LBL) method. Polyacrylic acid (PAA) adsorption successfully modified the Al₂O₃ surface charge. Multilayer coating was successfully implemented, which was characterized by ξ potential, particle size. X-ray diffraction patterns showed that the content of ZrO₂ in the final powders could be well controlled by the LBL method. The powders coated with three layers of nano-ZrO₂ particles, which contained about 12 wt% ZrO₂, were compacted by dry press and cold isostatically pressed methods. After sintering the compact at 1450°C for 2 h under atmosphere, a sintered body with a low pore microstructure was obtained. Scanning electron microscopy micrographs of the sintered body indicated that ZrO₂ was well dispersed in the Al₂O₃ matrix.     

Sintering Characteristics in BaTiO3–Nb2O5–Co3O4 Ternary System: I, Electrical Properties and Microstructure

The influences of the Nb/Co ratio on electrical properties, densification behavior, and microstructural evolution were investigated on ceramics in the ternary system BaTiO₃-Nb₂O₅-Co₃O₄. Temperature-stable dielectrics were obtained using either a large amount of Nb + Co or a large Nb/Co ratio. The sintering characteristics and electrical properties were studied for the niobium-rich composition (Nb/Co = 3.00; Comp.N) and the cobalt-rich composition (Nb/Co = 1.67; Comp.C) with the same Nb + Co amount of 2 at.%. The temperature characteristic of the dielectric constant was flat, irrespective of the firing temperature, for Comp.N, whereas it was dependent largely on the firing temperature for Comp.C. The grains did not grow in Comp.N but grew in Comp.C. The reaction of Nb₂O₅ and Co₃O₄ with BaTiO₃ yielded secondary phases: Ba₆Ti₁₇O₄₀ phase for Comp.N, and a barium-poor, titanium-rich, and cobalt-rich phase for Comp.C. These secondary phases formed a liquid phase during firing. Comp.N contained a larger amount of the secondary phase than Comp.C. It was concluded that the liquid phase contributed little to densification and microstructural evolution in the system BaTiO₃-Nb₂O₅-Co₃O₄.     

Formation and Transformation of Cubic ZrO2 Solid Solutions in the System ZrO2—Al2O3

In the system ZrO₂-Al₂O₃, cubic ZrO₂ solid solutions containing up to 40 mol% Al₂O₃ crystallize at low temperatures from amorphous materials prepared by the simultaneous hydrolysis of zirconium and aluminum alkoxides. The values of the lattice parameter, a, increase linearly from 0.5095 to 0.5129 nm with increasing Al₂O₃ content. At higher temperatures, the solid solutions transform into tetragonal ZrO₂ and α-Al₂O₃. Pure ZrO₂ crystallizes in the tetragonal form at 415° to 440°C.