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采用正交试验法研究整体硬质合金球头铣刀铣削加工淬硬模具钢Cr12Mo V时切削参数对零件加工表面粗糙度的影响。设计了以主轴转速、每齿进给量、径向切深、侧偏角和前倾角为主要因素的5水平5因素正交试验,通过极差分析和方差分析方法研究了切削参数对表面粗糙度的影响规律,明确了主要影响因素。结果表明:表面粗糙度随每齿进给量和径向切深的增大而增大,随主轴转速的增大而减小,随侧偏角和前倾角的增大呈现出先减小后增大的趋势,各因素的影响程度从大到小依次为每齿进给量、径向切深、主轴转速、侧偏角、前倾角。 相似文献
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淬硬模具钢是一种典型的难加工材料,随着航空航天科技的发展,淬硬模具钢的应用领域越来越广泛。近年来,随着大功率超声振动技术的应用及其研究的不断进展,大量的试验研究表明,超声加工在淬硬材料加工方面,与传统的磨削加工和高速加工相比具有独特的优越性。主要对淬硬模具钢SKD61在进给方向一维超声振动铣削过程中的铣削力进行试验研究,研究结果表明:在机床转速、进给量、切深、步距和振幅这5个工艺参数中,振幅对铣削力的影响较为显著,这充分证明了超声振动加工在淬硬材料加工方面的优势。同时,通过单因素试验,获得了机床转速、进给量和切深对不同方向铣削力的影响规律。 相似文献
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响应面法在高速加工切削参数优选中的应用 总被引:2,自引:0,他引:2
讨论了响应面法的原理及应用,结合回归统计建立了淬硬模具钢高速铣削表面粗糙度的经验公式,并分析了切削速度、进给率和轴向切削深度对表面粗糙度的影响规律,为高速加工切削参数的选择和表面质量的控制提供依据。 相似文献
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文中基于“绿色制造”理念,在干铣削、空气油雾、氮气油雾介质下进行了淬硬模具钢高速铣削的铣削力试验研究,分析了铣削力随铣削长度、铣削速度、径向进给、轴向进给及每齿进给的变化规律。发现氮气油雾介质能有效地降低铣削力。 相似文献
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Tao Chen Suyan Li Bangxin Han Guangjun Liu 《The International Journal of Advanced Manufacturing Technology》2014,72(9-12):1639-1645
This work investigates the cutting force and surface micro-topography in hard turning of GCr15 bearing steel. A series of experiments on hard turning of GCr15 steel with polycrystalline cubic boron nitride (PCBN) tools are performed on a CNC machining center. Experimental measurements of cutting force, 3D surface micro-topography, and surface roughness of the workpiece are performed. The 3D surface micro-topography of the workpiece is discussed, and the formation mechanism of the 3D surface is analyzed. The influence of cutting speed and feed rate on cutting force and surface roughness are discussed. The 2D and 3D surface roughness parameters are compared and discussed. It is found that feed rate has greater influence on cutting force and surface roughness than cutting speed and there exists the most appropriate cutting speed under which the minimum surface roughness can be generated while a relatively small cutting force can be found. Recommendations on selecting cutting parameters of hard turning of GCr15 steel are also proposed. 相似文献
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蠕墨铸铁(Compacted Graphite Iron)因具有优异的综合力学性能而被广泛应用于汽车和机车行业。由于蠕墨铸铁的可加工性较差,在加工过程中仍然存在许多问题。本文通过单因素试验法,在不同切削速度/进给速度的组合下进行铣削试验,揭示了高速铣削蠕墨铸铁(RuT400)的切屑形成和工艺参数对表面质量的影响。通过测量铣削力和表面粗糙度,用最小二乘法建立工艺参数与铣削力和表面粗糙度之间的拟合方程,并从宏观和微观的角度观察切屑的形成。结果表明,拟合方程的铣削力和表面粗糙度与试验数据吻合度较高,可为铣削力和表面粗糙度预测提供参考。通过扫描电子显微镜(SEM)观察低切削速度和进给速率下产生的长卷型切屑,发现所有切屑均呈“C”形弯曲形状。切屑厚度和锯齿间距与进给速率的增加呈负相关,与切削速度的增加呈正相关。通过计算蠕墨铸铁的临界冲击速度并加以修正,得到了崩碎状切屑出现的实际临界冲击速度,为工艺参数优化和切屑形态变化预测提供了理论基础。 相似文献
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Tugrul Özel Tsu-Kong Hsu Erol Zeren 《The International Journal of Advanced Manufacturing Technology》2005,25(3-4):262-269
In this study, the effects of cutting edge geometry, workpiece hardness, feed rate and cutting speed on surface roughness and resultant forces in the finish hard turning of AISI H13 steel were experimentally investigated. Cubic boron nitrite inserts with two distinct edge preparations and through-hardened AISI H13 steel bars were used. Four-factor (hardness, edge geometry, feed rate and cutting speed) two-level fractional experiments were conducted and statistical analysis of variance was performed. During hard turning experiments, three components of tool forces and roughness of the machined surface were measured. This study shows that the effects of workpiece hardness, cutting edge geometry, feed rate and cutting speed on surface roughness are statistically significant. The effects of two-factor interactions of the edge geometry and the workpiece hardness, the edge geometry and the feed rate, and the cutting speed and feed rate also appeared to be important. Especially honed edge geometry and lower workpiece surface hardness resulted in better surface roughness. Cutting-edge geometry, workpiece hardness and cutting speed are found to be affecting force components. The lower workpiece surface hardness and honed edge geometry resulted in lower tangential and radial forces. 相似文献
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《Measurement》2016
Residual stresses are usually imposed on a machined component due to thermal and mechanical loading. Tensile residual stresses are detrimental as it could shorten the fatigue life of the component; meanwhile, compressive residual stresses are beneficial as it could prolong the fatigue life. Thermal and mechanical loading significantly affect the behavior of residual stress. Therefore, this research focused on the effects of lubricant and milling mode during end milling of S50C medium carbon steel. Numerical factors, namely, spindle speed, feed rate and depth of cut and categorical factors, namely, lubrication and milling mode is optimized using D-optimal experimentation. Mathematical model is developed for the prediction of residual stress, cutting force and surface roughness based on response surface methodology (RSM). Results show that minimum residual stress and cutting force can be achieved during up milling, by adopting the MQL-SiO2 nanolubrication system. Meanwhile, during down milling minimum residual stress and cutting force can be achieved with flood cutting. Moreover, minimum surface roughness can be attained during flood cutting in both up and down milling. The response surface plots indicate that the effect of spindle speed and feed rate is less significant at low depth of cut but this effect significantly increases the residual stress, cutting force and surface roughness as the depth of cut increases. 相似文献
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Analysis of surface roughness and cutting force components in hard turning with CBN tool: Prediction model and cutting conditions optimization 总被引:1,自引:0,他引:1
Hamdi Aouici Mohamed Athmane YalleseKamel Chaoui Tarek MabroukiJean-François Rigal 《Measurement》2012,45(3):344-353
In this study, the effects of cutting speed, feed rate, workpiece hardness and depth of cut on surface roughness and cutting force components in the hard turning were experimentally investigated. AISI H11 steel was hardened to (40; 45 and 50) HRC, machined using cubic boron nitride (CBN 7020 from Sandvik Company) which is essentially made of 57% CBN and 35% TiCN. Four-factor (cutting speed, feed rate, hardness and depth of cut) and three-level fractional experiment designs completed with a statistical analysis of variance (ANOVA) were performed. Mathematical models for surface roughness and cutting force components were developed using the response surface methodology (RSM). Results show that the cutting force components are influenced principally by the depth of cut and workpiece hardness; on the other hand, both feed rate and workpiece hardness have statistical significance on surface roughness. Finally, the ranges for best cutting conditions are proposed for serial industrial production. 相似文献
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Surface roughness and cutting forces modeling for optimization of machining condition in finish hard turning of AISI 52100 steel 总被引:1,自引:0,他引:1
Mohamed Walid Azizi Salim Belhadi Mohamed Athmane Yallese Tarek Mabrouki Jean-François Rigal 《Journal of Mechanical Science and Technology》2012,26(12):4105-4114
An experimental investigation was conducted to analyze the effect of cutting parameters (cutting speed, feed rate and depth of cut) and workpiece hardness on surface roughness and cutting force components. The finish hard turning of AISI 52100 steel with coated Al2O3 + TiC mixed ceramic cutting tools was studied. The planning of experiment were based on Taguchi’s L27 orthogonal array. The response table and analysis of variance (ANOVA) have allowed to check the validity of linear regression model and to determine the significant parameters affecting the surface roughness and cutting forces. The statistical analysis reveals that the feed rate, workpiece hardness and cutting speed have significant effects in reducing the surface roughness; whereas the depth of cut, workpiece hardness and feed rate are observed to have a statistically significant impact on the cutting force components than the cutting speed. Consequently, empirical models were developed to correlate the cutting parameters and workpiece hardness with surface roughness and cutting forces. The optimum machining conditions to produce the lowest surface roughness with minimal cutting force components under these experimental conditions were searched using desirability function approach for multiple response factors optimization. Finally, confirmation experiments were performed to verify the pertinence of the developed empirical models. 相似文献