A Novel Catalyst Pt/CoAl2O4/Al2O3 for Combination CO2 Reforming and Partial Oxidation of CH4

Pt/CoAl₂O₄/Al₂O₃, Pt/CoO_x/Al₂O₃, CoAl₂O₄/Al₂O₃ and CoO_x/Al₂O₃ catalysts were studied for combination CO₂ reforming and partial oxidation of CH₄. The results indicate that Pt/CoAl₂O₄/Al₂O₃ is the most effective, and XRD results indicate that Pt species are well dispersed over the Pt/CoAl₂O₄/Al₂O₃. High dispersion is related to the presence of CoAl₂O₄, formed during calcining at high temperature before Pt addition. In the presence of Pt, CoAl₂O₄ in the catalyst could be reduced partially at 973 K. Based on these results, it appears that zerovalent platinum with high dispersion and zerovalent cobalt resulting from CoAl₂O₄ reduction are responsible for high activity in the Pt/CoAl₂O₄/Al₂O₃ catalyst.     

Effects of MgO promoter on properties of Ni/Al2O3 catalysts for partial oxidation of methane to syngas

The effects of MgO promoter on the physicochemical properties and catalytic performance of Ni/Al₂O₃ catalysts for the partial oxidation of methane to syngas were studied by means of BET, XRD, H₂-TPR, TEM and performance evaluation. It was found that the MgO promoter benefited from the uniformity of nickel species in the catalysts, inhibited the formation of NiAl₂O₄ spinel and improved the interaction between nickel species and support. These results were related to the formation of NiO-MgO solid solution and MgAl₂O₄ spinel. Moreover, for the catalysts with a proper amount of MgO promoter, the nickel dispersiveness was enhanced, therefore making their catalytic performance in methane partial oxidation improved. However, the excessive MgO promoter exerted a negative effect on the catalytic performance. Meanwhile, the basicity of MgO promoted the reversed water-gas shift reaction, which led to an increase in CO selectivity and a decrease in H₂ selectivity. The suitable content of MgO promoter in Ni/Al₂O₃ catalyst was ∼7 wt-%. Translated from Journal of Fuel Chemistry and Technology, 2006, 34(4): 450–455 [译自: 燃料化学学报]     

Role of the surface state of Ni/Al2O3 in partial oxidation of CH4

The effect of gas phase O₂ and reversibly adsorbed oxygen on the decomposition of CH₄ and the surface state of a Ni/Al₂O₃ catalyst during partial oxidation of CH₄ were studied using the transient response technique at atmospheric pressure and 700°C. The results show that, when the catalyst surface is completely oxidized under experimental conditions, only a small amount of CO and H₂ can be produced from non‐selective oxidation of CH₄ by reversibly adsorbed oxygen which is more active in oxidizing CH₄ completely than NiO via the Rideal–Eley mechanism and both the conversions of CH₄ and O₂ and the selectivities to CO and H₂ are very low. Therefore, keeping the catalyst surface in the reduced state is the precondition of high conversion of CH₄ and high selectivities to CO and H₂. The surface state of the catalyst decides the reaction mechanism and plays a very important role in the conversions and selectivities of partial oxidation of CH₄. During partial oxidation of CH₄, no oxygen species but a small amount of carbon exists on the catalyst surface, which is favorable for maintaining the catalyst in the reduced state and the selectivity of CO. The results also indicate that direct oxidation is the main route for partial oxidation of CH₄, and the indirect oxidation mechanism is not able to gain dominance in the reaction under the experimental conditions. This revised version was published online in July 2006 with corrections to the Cover Date.     

The Partial Oxidation of CH3OH to CO2 and H2 Over a Cu/ZnO/Al2O3 Catalyst

The partial oxidation of CH₃OH to CO₂ and H₂ over a Cu/ZnO/Al₂O₃ catalyst has been studied by temperature-programmed oxidation (TPO) using N₂O and O₂ as the oxidant. Post-reaction analysis of the adsorbate composition of the surface of the catalyst was determined by temperature-programmed desorption (TPD). The temperature dependence of the composition of the mixture of products formed by TPO was shown to depend critically on the partial pressure of the oxidant, with the highest partial pressure of oxygen used (10% O₂ in He, 101 kPa—the CH₃OH partial pressure was 17% throughout), producing marked non-Arrhenius fluctuations on temperature programming. Unsurprisingly, therefore, the adsorbate composition of the catalyst revealed by post-reaction TPD was also found to be determined by the partial pressure of the oxidant. Using high partial pressures of oxidant (5% and 10% O₂ in He, 101 kPa), the only adsorbate detected was the bidentate formate species adsorbed on Cu. Lowering the oxygen partial pressure to 2% in He (101 kPa) revealed a catalyst surface on which the bidentate formate on Cu was the dominant intermediate with the formate on Al₂O₃ also being present. A further lowering of the partial pressure of the oxidant, obtained by using N₂O as the oxidant (2% N₂O in He, 101 kPa), resulted in a surface on which the formate adsorbed on ZnO was the dominant adsorbate with only a small coverage of the Cu by the bidentate formate.     

Characterization of Sn doped Ni/Al2O3 steam reforming catalysts by XPS

XPS measurements have shown that tin oxides are more readily reduced to metallic tin by hydrogen in Ni/Al₂O₃ systems than on pure Al₂O₃. During the reductive activation of Sn doped Ni/Al₂O₃ catalysts, surface segregation of the dopant was observed. This finding may explain that tin enhances the selectivity of the steam reforming catalysts only when added in very low concentrations and that it acts as a poison at higher loadings.     

Preparation of Ni/Al2O3 catalysts from vapor phase by atomic layer epitaxy

Ni/Al₂O₃ catalysts were prepared by saturating gas-solid reactions as an atomic layer epitaxy (ALE) process. Vaporized Ni(acac)₂ was chemisorbed on a porous alumina support, and the produced surface complex was then air treated to remove the ligand residues. The nickel content could be precisely controlled by repeating this reactor cycle. On alumina preheated at 800°C, the nickel content varied from 3 to 21 wt%, when the number of reaction cycles was increased from one to ten. The performance of the Ni-catalysts was evaluated in the gas-phase hydrogenation of toluene. The preheat temperature of alumina influenced the activity of the catalyst, and a maximum in the activity was observed for catalysts prepared from alumina preheated at 875°C. Catalysts prepared by four reaction cycles, containing about 10 wt% nickel, gave the highest utilization of nickel.     

Effect of Pt Incorporation into Ni/ZrO2–SO 4 = /Al2O3 Catalyst for n-Butane Isomerization

Three Ni/ZrO₂–SO₄⁼/Al₂O₃ catalysts with different concentrations of platinum (0.2, 0.3 and 0.4 wt%) were prepare and tested for n-butane isomerization reaction at 338 K, in absence and in presence of hydrogen. The results shown that, at low temperature, platinum contributes to the olefin or butyl ion formation and the reaction follows a bimolecular pathway. However, when the reaction occurs in the presence of hydrogen, the formation of butyl ions is inhibited. The main feature of platinum addition is the stabilization of the catalytic activity, which is indicated by the slow deactivation constants compared to that of the unpromoted catalyst.     

Development of a multi-layered micro-reactor coated with Pt–Co/Al2O3 catalyst for preferential oxidation of CO

Pt–Co/Al₂O₃ catalysts were prepared with different Co/Pt weight ratios (0.3–1.8) and their performances for preferential oxidation of CO (PROX) were tested. The activity of the catalyst increased with Co/Pt weight ratio due to the increase of the area of active phase by interaction between Pt and Co species. The 13-layered micro-channel reactor was prepared by stacking the plates coated with Pt–Co/Al₂O₃ catalyst. The reactor was divided into three parts (inlet, middle, and outlet) to evaluate the performance of each part. Most of O₂ supplied was depleted at the inlet part and the temperature gradient of the reactor occurred due to the high exothermicity of oxidations of CO and hydrogen. In order to prevent hot spot and temperature gradient, the reactor with non-uniform distribution of the catalyst (partially coating the catalyst on the channels) was prepared. The prepared reactor showed uniform temperature distribution and exhibited excellent performance for PROX.     

Pt–Ni/γ-Al2O3 catalyst for the preferential CO oxidation in the hydrogen stream

The preferential CO oxidation (PROX) in the presence of excess hydrogen was studied over Pt–Ni/γ-Al₂O₃. CO chemisorption, X-ray diffraction, transmission electron microscopy, energy dispersive X-ray spectroscopy and temperature-programmed reduction were conducted to characterize active catalysts. The co-impregnated Pt–Ni/γ-Al₂O₃ was superior to Pt/Ni/γ-Al₂O₃ and Ni/Pt/γ-Al₂O₃ prepared by a sequential impregnation of each component on alumina support. The PROX activity was affected by the reductive pretreatment condition. The pre-reduction was essential for the low-temperature PROX activity. As the reduction temperature increased above 423 K, the CO₂ selectivity decreased and the atomic percent of Ni in the bimetallic phase of Pt–Ni increased. This catalyst exhibited the high CO conversion even in the presence of 2% H₂O and 20% CO₂ over a wide reaction temperature. The bimetallic phase of Pt–Ni seems to give rise to high catalytic activity for the PROX in H₂-rich stream.     

The growth mechanism of nickel in the preparation of Ni/Al2O3 catalysts studied by LEIS,XPS and catalytic activity

A series of Ni/Al₂O₃ catalysts prepared from vapor phase by the atomic layer epitaxy (ALE) technique have been studied. A model is proposed for the growth mechanism of nickel in its oxidic form on alumina, from sequences of treatments with Ni(acac)₂ and air. In the study activity measurements were combined with surface analysis by LEIS and XPS. During the first preparation sequence (< 5 wt% Ni) atomically dispersed nickel is obtained on the alumina support. The nickel atoms are catalytically inactive, but act as nuclei for the growth of the catalytically active Ni-species during the subsequent preparation sequences. The highest utilization of nickel atoms in the hydrogenation of toluene was obtained when the nickel nuclei were covered with one layer of active nickel species.     

Partial oxidation of methane over Ni/Ce-Zro<Subscript>2</Subscript>/θ-Al<Subscript>2</Subscript>O<Subscript>3</Subscript>

The catalytic behavior of Ni/Ce-ZrO₂/θ-Al₂O₃ has been investigated in the partial oxidation of methane (POM) toward synthesis gas. The catalyst showed high activity and selectivity due to the heat treatment of the support and the promotional effect of Ce-ZrO₂. It is suggested that the support was stabilized through the heat treatment of γ-Al₂O₃ and the precoating of Ce-ZrO₂, on which a protective layer was formed. Moreover, sintering of the catalyst was greatly suppressed for 24 h test. Pulse experiments of CH₄, O₂ and/or CH₄/O₂ with a molar ratio of 2 were systematically performed over fresh, partially reduced and well reduced catalyst. Results indicate that CH₄ can be partially oxidized to CO and H₂ by the reactive oxygen in complex NiO_x species existing over the fresh catalyst. It is demonstrated that POM over Ni/Ce-ZrO₂/θ-Al₂O₃ follows the pyrolysis mechanism, and both the carbonaceous materials from CH₄ decomposition over metallic nickel and the reactive oxygen species present on NiO_x and Ce-ZrO₂ are intermediates for POM.     

Activation of Ni/A12O3 catalysts through modification of the Al2O3 support

The effect of alumina pretreatment on the performance of alumina supported nickel catalysts was demonstrated in gas phase hydrogenation of toluene to methylcyclohexane. The state of the alumina was changed from pure to pure phase through various heat treatments in air. The catalysts were prepared from vapor phase by saturating the accessible binding sites on the pretreated alumina with the nickel precursor. The highest number of active sites for hydrogenation was observed for catalysts prepared on alumina having an incomplete phase transition and a / alumina phase ratio between 0.5 and 10. Results from temperature programmed desorption (TPD) studies revealed that a maximum in weakly chemisorbed hydrogen as well as in total amount of desorbed hydrogen was found for the same catalysts. By hydrogen chemisorption studies the total hydrogen uptake was found to correlate with the observed hydrogenation maximum. It is suggested that both the chemical and physical properties of the alumina influence the activity. An optimal metal-support interaction and structural defects on the alumina due to the phase transition can explain the observed maximum in the number of active sites and in hydrogen uptake.     

Conditioning of Rh/α-Al2O3 catalysts for H2 production via CH4 partial oxidation at high space velocity

Experimental evidence and literature indications suggest that the process of methane partial oxidation over Rh catalysts is structure sensitive. Crystal phases and Rh cluster size are thus expected to affect the final catalytic performance. In this work, it is observed that outstanding performances are obtained when the as-prepared catalysts are conditioned through repeated runs at increasing temperature and O₂/CH₄ = 0.56. Catalysts slowly activate, that is CH₄ conversion and synthesis gas selectivity progressively grow with time on stream. On the basis of TPO and CH₄ decomposition measurements, this phenomenon is herein explained as the result of a surface reconstruction driven by the repeated exposition to the reaction at high temperature; it is thought that such reconstruction tends to eliminate defect sites and disfavors C-deposition reactions (extremely fast over steps and kinks). Conditioning with O₂-enriched feed streams makes conditioning faster, since the accumulation of surface C-species is suppressed; however, the catalyst is eventually less active than a catalyst conditioned with standard feed mixtures. As an alternative, accumulation of carbon can be suppressed and surface reconstruction proceeds faster if the catalyst is directly exposed to the reaction at high temperature for several hours.