Method of change management based on dynamic machining error propagation

In multistage machining processes(MMPs),the final quality of a part is influenced by a series of machining processes,which are complex correlations.So it is necessary to research the rule of machin-ing error propagation to ensure the machining quality.For this issue,a change management method of quality control nodes(i.e.,QC-nodes) for machining error propagation is proposed.A new framework of QC-nodes is proposed including association analysis of quality attributes,quality closed-loop control,error tracing...     

Ultralight X-type lattice sandwich structure (II): Micromechanics modeling and finite element analysis

The methods of homogenization and finite elements are employed to predict the effective elastic constants and stress-strain responses of a new type of lattice structure, the X-structure proposed by the authors in a companion paper. It is shown that in most cases the predictions by the equivalent homogenization theory agree well with the experimental and 3-dimensional finite element calculated results. The theoretical and numerical study supports the argument that the X-structure is superior to the pyramid lattice structure in terms of mechanical strength. Supported by the National Basic Research Program of China (“973” Project) (Grant No. 2006CB601202), the National Natural Science Foundation of China (Grant Nos. 10632060, 10825210), the National “111” Project of China (Grant No. B06024) and the National High-Tech Research and Development Program of China (“863” Project) (Grant No. 2006AA03Z519)     

Optimization model and algorithm for mixed traffic of urban road network with flow interference

In this paper, the problem of interferences between motors and non-motors in urban road mixed traffic network is considered and the corresponding link impedance function is presented based on travel demand. On the base of this, the main factors that influence travelers’ traffic choices are all considered and a combined model including flow-split and assignment problem is proposed. Then a bi-level model with its algorithm for system optimization of urban road mixed traffic network is proposed. Finally the application of the model and its algorithm is illustrated with a numerical example. Supported by the National Natural Science Foundation of China (Grant No. 70631001) and the National Basic Research Program of China (“973”) (Grant No. 2006CB705500)     

The coalbed methane transport model and its application in the presence of matrix shrinkage

Based on the theories of surface physical chemistry, theoretical formulations for permeability and porosity are presented which include both stress effect and matrix shrinkage in a single equation. Then, a three-dimensional, dual porosity, nonequilibrium adsorption, pseudosteady state mathematical model for gas and water is established and solved by the fully implicit method and the block preconditioning orthomin algorithm. A history matching for the Qinshui Well TL003 is done. From the results, it is shown that the obvious enhancement of permeability occurs along with the passing time but the reservoir pressure of 15# coal seam cannot fulfill the critical adsorption pressure as a result of the water recharge of the aquifer. Hence, it is suggested to plug the 15# coal seam. Supported by the National High Tech Research and Development Program of China (“863” Project) (Grant No. 2006AA06Z236) and the National Basic Research Program (“973” Project) (Grant No. 2002CB11708)     

Dynamic simulation and optimization approach to construction diversion of hydraulic and hydroelectric projects

To solve the engineering and scientific problems in construction diversion and its simulation analysis, a complete scheme is presented. Firstly, the complex constraint relationship was analyzed among main buildings, diversion buildings and flow control. Secondly, the time-space relationship model of construction diversion system and the general block diagram-oriented simulation model of diversion process were set up. Then, the corresponding numerical simulation method and 3D dynamic visual simulation method were put forward. Further, the simulation and optimization platform of construction diversion control process was developed, integrated with simulation modeling, computation and visualization. Finally, these methods were applied to a practical project successfully, showing that the modeling process is convenient, the computation and the visual analysis can be coupled effectively, and the results conform to practical state. They provide new theoretical principles and technical measures for analyzing the control problems encountered in construction diversion of hydraulic and hydroelectric engineering under complex conditions. Supported by the National Basic Research Program of China (“973” Program) (Grant No. 2007CB714101), the National Key Technology R&D Program in the 11th Five year Plan of China (Grant No. 2006BAB04A13) and the National Science Fund for Distinguished Young Scholars of China (Grant No. 50525927)     

Internal state variable models for microstructure in high temperature deformation of titanium alloys

There exists an interaction between microstructural evolution and deformation behavior in high temperature deformation of titanium alloys. And the microstructure of titanium alloys is very sensitive to the process parameters of plastic deformation process. In this paper, on the basis of plastic deformation mechanism of metals and alloys, a microstructural model including dislocation density rate equation and grain growth rate equation is established with the dislocation density rate being an internal state variable. Applying the model to the high temperature deformation process of Ti60 titanium alloy, the average relative errors of grain sizes between the experiments and the predictions are 9.47% for sampled data, and 13.01% for non-sampled data. Supported by the National Natural Science Foundation of China (Grant No. 50475144), the NPU Foundation for Research (Grant No. NPU-FFR-006), and the National Basic Research Program of China (“973”) (Grant No. G20000672)     

The solidification of two-phase heterogeneous materials: Theory versus experiment

The solidification behavior of two-phase heterogeneous materials such as close-celled aluminum foams was analytically studied. The proposed analytical model can precisely predict the location of solidification front as well as the full solidification time for a two-phase heterogeneous material composed of aluminum melt and non-conducting air pores. Experiments using distilled water simulating the aluminum melt to be solidified (frozen) were subsequently conducted to validate the analytical model for two selected porosities (ɛ), ɛ=0 and 0.5. Full numerical simulations with the method of finite difference were also performed to examine the influence of pore shape on solidification. The remarkable agreement between theory and experiment suggests that the delay of solidification in the two-phase heterogeneous material is mainly caused by the reduction of bulk thermal conductivity due to the presence of pores, as this is the sole mechanism accounted for by the analytical model for solidification in a porous medium. Supported by the National Basic Research Program of China (“973” Project) (Grant Nos. 2006CB601202, 2006CB601203), the National Natural Science Foundation of China (Grant Nos. 10572111, 10632060), the National 111 Project of China (Grant No. B06024) and the National High-Tech Research and Development Program of China (“863” Project) (Grant No. 2006AA03Z519).     

Ultralight X-type lattice sandwich structure (I): Concept,fabrication and experimental characterization

A new type of ultra-lightweight metallic lattice structure (named as the X-type structure) is reported. This periodic structure was formed by two groups of staggered struts in the traditional pyramid structure, and fabricated by folding expanded metal sheet along rows of offset nodes and then brazing the folded structure (as the core) with top and bottom facesheets to form sandwich panels. The out-of-plane compressive and shear properties of the X-type lattice sandwich structure were investigated experimentally and compared to those of the sandwich having a pyramidal truss core. It is found that the formation of the 2-dimensional staggered nodes can effectively make the X-type structure more resistant to inelastic and plastic buckling under both compression and shear loading than the pyramidal lattice truss. Obtained results show that the compressive and shear peak strengths of the X-type lattice structure are about 30% higher than those of the pyramidal lattice truss having the same relative density. Supported by the National Basic Research Program of China (“973” Project) (Grant No. 2006CB601202), the National Natural Science Foundation of China (Grant Nos. 10632060,10825210), the National “111” Project of China (Grant No. B06024) and the National High-Tech Research and Development Program of China (“863” Project) (Grant No. 2006AA03Z519)     

Development of ecohydrological assessment tool and its application

The development of Hydro-Informatic Modelling System (HIMS) provides an integrated platform for hydrological simulation. To extend the application of HIMS, an ecohydrological modeling system named ecohydrological assessment tool (EcoHAT) has been developed. Integrating parameter-management tools, RS (remote sensing) inversion tools, module-design tools and GIS analysis tools, the EcoHAT provides an integrated tool to simulate ecohydrological processes on regional scale, which develops a new method on sustainable use of water. EcoHAT has been applied to several case studies, such as, the Yellow River Basin, the acid deposition area in Guizhou province and the riparian catchment of Guanting reservoir in Beijing. Results prove that EcoHAT can efficiently simulate and analysis the ecohydrological processes on regional scale and provide technical support to integrated water resources management on basin scale. Supported by the National Key Technology R&D Program in the 11th Five-year Plan of China (Grant No. 2006BAB06B07), the National Natural Science Foundation of China (Grant No. 40671123), the National Basic Research Program of China (“973” Project) (Grant Nos. 2005CB422207, G19990436), and the National Hi-Tech Research and Development Program of China (“863” Project) (Grant No. 2006AA12Z145)     

Numerical study of successive CMEs during November 4–5, 1998

We present the solar-terrestrial transit process of three successive coronal mass ejections (CMEs) of November 4–5, 1998 originating from active region 8375 by using a time-dependent three-dimensional magnetohydrodynamics (MHD) simulation. These CMEs interacted with each other while they were propagating in interplanetary space and finally formed a “complex ejecta”. A newly developed SIP-CESE MHD model was applied to solve MHD equations numerically. The quiet solar wind was started from Parker-like 1D solar wind solution and the magnetic field map was calculated from the solar photospheric magnetic field data. In our simulation, the ejections were initiated using pulse in the real active region 8375. The interplanetary disturbance parameters, such as speed, direction and angular size of the expanding CME, were determined from the SOHO/LASCO data with the cone-model. We discussed the three-dimensional aspects of the propagation, interaction and merging of the three ejections. The simulated interplanetary shocks were compared with the nearby-Earth measurement. The results showed that our simulation could reproduce and explain some of the general features observed by satellite for the “complex ejecta”. Supported by the National Natural Science Foundation of China (Grant Nos. 40536029, 40621003, 40504020 and 40523006), the National Basic Research Program of China (“973”) (Grant No. 2006CB806304), and the CAS International Partnership Program for Creative Research Teams     

New explicit algebraic stress and flux model for active scalar and simulation of shear stratified cylinder wake flow

On the numerical simulation of active scalar, a new explicit algebraic expression on active scalar flux was derived based on Wikstr?m, Wallin and Johansson model (a ^WWJ model). Reynolds stress algebraic expressions were added by a term to account for the buoyancy effect. The new explicit Reynolds stress and active scalar flux model was then established. Governing equations of this model were solved by finite volume method with unstructured grids. The thermal shear stratified cylinder wake flow was computed by this new model. The computational results are in good agreement with laboratorial measurements. This work is the development on modeling of explicit algebraic Reynolds stress and scalar flux, and is also a further modification of the a ^WWJ model for complex situations such as a shear stratified flow. Supported by the National Nature Science Foundation of China (Grant Nos. 50679019, 50009001), the National Basic Research Program of China (“973” Project) (Grant No. 2008CB418202), the Project of “Six Talent Peak” of Jiangsu Province (08-C), Social Technology Development Foundation of Jiangsu Province (Grant No. BS2006095) and the “908” Special Foundation of Jiangsu Province (Grant No. JS-908-02-06)     

Design of a control system for a macro-micro dual-drive high acceleration high precision positioning stage for IC packaging

A macro-micro dual-drive positioning system showing good potential for high acceleration and high precision positioning required in IC packaging applications is devised in this paper. The dual-drive positioning stage uses a VCM (voice coil motor) driven macro positioning stage and a PZT piezo-electric driven micro positioning stage. The coupling characteristics of the system are analyzed to produce a control structure with a micro positioning stage that can dynamically compensate for the positioning error produced by the macro positioning stage. Models of the two positioning stages are described. The models cover both the mechanism and the actuator. For the macro positioning stage, friction characteristics are taken into account, and a controller with an LQG (linear-quadratic-Gaussian) control algorithm combining a feed-forward compensation algorithm is derived. A PID controller is used to control the micro positioning stage. Detailed designs are derived for the proposed approach, and the performance is validated by simulation. Supported by the National Natural Science Foundation of China (Grant No. 50705027), the National High Technology Research and Development Program of China (“863” Program) (Grant No. 2007AA04Z315) and Self-Planned Task of State Key Laboratory of Robotics and System (HIT) (Grant No. SKLRS200804B)     

Application of time reversal mirror technique in microwave-induced thermo-acoustic tomography system

Microwave-induced thermo-acoustic tomography (MITAT) is a promising technique with great potential in biomedical imaging. It has both the high contrast of the microwave imaging and the high resolution of the ultrasound imaging. In this paper, the proportional relationship between the absorbed microwave energy distribution and the induced ultrasound source distribution is derived. Further, the time reversal mirror (TRM) technique based on the pseudo-spectral time domain (PSTD) method is applied to MITAT system. The simulation results show that high contrast and resolution can be achieved by the TRM technique based on PSTD method even for the received signals with very low signal-to-noise ratio (SNR) and the model parameter with random fluctuation. Supported by the National Natural Science Foundation of China (Grant No. 60771042), the National Hi-Tech Research and Development Program (“863” Project) (Grant No. 2007AA12Z159), 111 Project (Grant No. B07046), SiChuan Excellent Youth Foundation (Grant No. 08ZQ026-039), Program for New Century Excellent Talents in University of China and Program for Changjiang Scholars     

Multi-channel micro neural probe fabricated with SOI

Silicon-on-insulator(SOI) substrate is widely used in micro-electro-mechanical systems(MEMS).With the buried oxide layer of SOI acting as an etching stop,silicon based micro neural probe can be fabri-cated with improved uniformity and manufacturability.A seven-record-site neural probe was formed by inductive-coupled plasma(ICP) dry etching of an SOI substrate.The thickness of the probe is 15 μm.The shaft of the probe has dimensions of 3 mm×100 μm×15 μm with typical area of the record site of 78.5 μm2.The im...     

A reliability assessment method based on support vector machines for CNC equipment

With the applications of high technology,a catastrophic failure of CNC equipment rarely occurs at normal operation conditions.So it is difficult for traditional reliability assessment methods based on time-to-failure distributions to deduce the reliability level.This paper presents a novel reliability assessment methodology to estimate the reliability level of equipment with machining performance degradation data when only a few samples are available.The least squares support vector machines(LS-SVM) are int...     

Cavitation characteristics of pit structure in ultrasonic field

Bubble collecting, bubble holding and micro-bubble ejecting characteristics of pit structure and the influence of cavitation bubble on the development of erosion pit are investigated by means of high-speed photography experiments. Pits tend to collect and hold wandering cavitation bubbles. The air holding phenomenon of pits can be a destination of the incubation period in the process of cavitation erosion. The holding bubble tends to eject micro-bubbles from the top of holding cavitation bubble, making the pit a source of nuclei. With bubbles being held in pits, the diameters of pits increase rapidly. But in the given experiment condition, there is a specific stable value beyond which the diameter of pits will not increase. This characteristic will be helpful in understanding and predicting the cavitation erosion process. Supported by the National Basic Research Program of China (“973” Program) (Grant No. 2007CB714105) and the National Natural Science Foundation of China (Grant No. 50539060)     

The event-driven constant volume method for particle coagulation dynamics

Monte Carlo (MC) method, which tracks small numbers of the dispersed simulation particles and then describes the dynamic evolution of large numbers of real particles, constitutes an important class of methods for the numerical solution of population balance modeling. Particle coagulation dynamics is a complex task for MC. Event-driven MC exhibits higher accuracy and efficiency than time-driven MC on the whole. However, these available event-driven MCs track the “equally weighted simulation particle population” and maintain the number of simulated particles within bounds at the cost of “regulating” computational domain, which results in some constraints and drawbacks. This study designed the procedure of “differently weighted fictitious particle population” and the corresponding coagulation rule for differently weighted fictitious particles. And then, a new event-driven MC method was promoted to describe the coagulation dynamics between differently weighted fictitious particles, where “constant number scheme” and “stepwise constant number scheme” were developed to maintain the number of fictitious particles within bounds as well as the constant computational domain. The MC is named event-driven constant volume (EDCV) method. The quantitative comparison among several popular MCs shows that the EDCV method has the advantages of computational precision and computational efficiency over other available MCs. Supported by the National Basic Research Program of China (“973” Project) (Grant No. 2006CB705800), the National Natural Science Foundation of China (Grant No. 20606015) and the Fok Ying Tong Education Foundation (Grant No. 114017)     

On time transfer in X-ray pulsar navigation

Abstrac  X-ray pulsar navigation (XPNAV) is a new approach for spacecraft autonomous navigation. The system gets position information utilizing accurate timing methods. Among the timing models, the high-order relativistic effects on the propagated signal must be incorporated to attain precise timing. The time transfer model is provided in detail here in two parts: the time frame transformation and the relativistic effects. Supported by the National Hi-Tech Research and Development Program of China (“863” Project) (Grant No. 2008AA12Z304)     

The establishment of crystal position look-up table for positron emission tomography with block detectors

A method has been developed to establish the crystal position look-up table for positron emission tomography with block detectors. It is based on the principle that the counts in crystal position histogram obey the Gaussian mixture model (GMM). This method has taken full consideration of the characteristics of the GMM and the detector itself. The experimental results have proved that it is simple, reliable, and universal. Supported by the National High-Tech Research and Development Program of China (“863”) (Grant No. 2006AA020803)     

Heat mass transfer model of fouling process of calcium carbonate on heat transfer surface

A new heat mass transfer model was developed to predict the fouling process of calcium carbonate on heat transfer surface. The model took into account not only the crystallization fouling but also the particle fouling which was formed on the heat transfer surface by the suspension particles of calcium carbonate in the supersaturated solution. Based on experimental results of the fouling process, the deposition and removal rates of the mixing fouling were expressed. Furthermore, the coupling effect of temperature with the fouling process was considered in the physics model. As a result the fouling resistance varying with time was obtained to describe the fouling process and the prediction was compared with experimental data under same conditions. The results showed that the present model could give a good prediction of fouling process, and the deviation was less than 15% of the experimental data in most cases. The new model is credible to predict the fouling process. Supported by the National Basic Research Program of China (“973”Project) (Grant No. G2000026304) and the Beijing Municipal Elitist Cultivation Project (Grant No. 20061D0501500186)