Semi-interpenetrating polymer networks from castor oil-based polyurethane and nitrokonjac glucomannan

New semi-interpenetrating polymer networks (semi-IPNs) coded as PUNK were successfully synthesized from castor oil-based polyurethane (PU) prepolymer and 10–40 wt % nitrokonjac glucomannan (NKGM) containing a degree of substitution of 2.4 and a weight-average molecular weight of 4.75 × 10⁴. The semi-IPN sheets that were 100 μm thick were cured more speedily than PU, with curing times of 5 h for PUNK and 16 h for PU at 50–70°C. The structure and miscibility of the semi-IPN sheets were studied by Fourier transform infrared spectroscopy, ultraviolet spectroscopy, and scanning electron microscopy. The results showed that a strong intermolecular interaction caused by hydrogen bonding between NKGM and PU exists in PUNK, resulting in good miscibility. When the NKGM content of the semi-IPNs sheets was 20 wt %, the tensile strength and light transmittance were obviously higher than that of the PU sheets. The NKGM in the semi-IPN sheets plays an important role not only in accelerating the cure but also in improving the mechanical properties and biodegradability. As a new material prepared from renewable resources, PUNK has potential applications because of its biodegradability. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 2076–2083, 2001     

Effect of nitrocellulose on the properties of PU–NC semi‐IPN wood coatings

Wood coatings of PU–NC semi‐interpenetrating polymer networks (semi‐IPNs), made from blown castor oil (BCO), aromatic polyisocyanate (PTDI), and nitrocellulose (NC), were prepared by sequential polymerization method. To investigate the effects of NC on the properties of PU–NC semi‐IPNs wood coatings, three different viscosities of NC (½‐sec, ¼‐sec, and ${1\over 16}$ ‐sec), and a PU catalyst [dibutyltin dilaurate (DBTDL)] were synthesized in this study. The results revealed that the PU–NC semi‐IPNs with ½‐sec NC‐containing coating had the shortest drying time, and their films had the best tensile strength, elongation at break, lightfastness, and solvent resistance. Dynamic mechanical analysis showed that PU–NC semi‐IPNs with ½‐sec NC or ${1\over 16}$ ‐sec NC had good interpenetration between PU and NC, whereas PU–NC semi‐IPNs with ¼‐sec NC had a slight separation phase between PU and NC. In both PU–NC semi‐IPNs with ¼‐sec NC and those with ${1\over 16}$ ‐sec NC, the addition of 0.2% DBTDL could effectively reduce the drying time of the coating and improve the film properties, including tensile strength, elongation at break, and lightfastness. In addition, the miscibility of PU and NC was examined in PU–NC semi‐IPNs with ¼‐sec NC. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 2157–2162, 2003     

Structure and properties of semiinterpenetrating polymer networks based on polyurethane and nitrochitosan

Two semiinterpenetrating polymer networks (semi‐IPNs) based on trihydroxyl methylpropane–polyurethane (T‐PU) or castor oil–polyurethane (C‐PU) were prepared by curing the mixed solution of the polyurethane prepolymer and nitrochitosan (NCH). During the curing process, crosslinking and grafting reaction between the molecules of the PU prepolymer and NCH occurred, because of the high reactivity of remaining hydroxyl groups in the NCH with ? NCO groups of PU. The structure of the original semi‐IPN sheets and the sheets treated with acetone were studied by infrared, ¹³C‐NMR, scanning electron microscopy, and dynamic mechanical analysis, showing interpenetration of NCH molecules into the PU networks. When nitrochitosan content (C_NCH) was lower than 10 wt %, the semi‐IPN sheets T‐PU and C‐PU had higher density and tensile strength (σ_b) than the systems with C_NCH more than 20%. The trihydroxymethyl propane‐based PU reacted more readily with nitrochitosan to form the semi‐IPNs than castor oil‐based PU. The semi‐IPN coatings T‐PU and C‐PU were used to coat cellophane, resulting in intimate interfacial bonding. The mechanical strength and water resistivity of the cellophane coated with T‐PU coating were improved remarkably. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 82: 3109–3117, 2001     

Miscibility and properties of semi‐interpenetrating polymer networks based on polyurethane and nitroguar gum

Films from castor oil‐based polyurethane (PU) prepolymer and nitroguar gum (NGG) with different contents (10–70 wt %) were prepared through solution casting method. The networks of PU crosslinked with 1,4‐butanediol were interpenetrated by linear NGG to form semi‐interpenetrating polymer networks (semi‐IPNs) in the blend films. The miscibility, morphology, and properties of the semi‐IPNs coded as PUNG films were investigated with Fourier transform infrared spectroscopy, scanning electron microscopy, differential scanning calorimetry, dynamic mechanical thermal analysis, wide‐angle X‐ray diffraction, density measurement, ultraviolet spectroscopy, thermogravimetric analysis, tensile, and solvent‐resistance testing. The results revealed that the semi‐IPNs films have good miscibility over the entire composition ratio of PU to NGG under study. The occurrence of hydrogen‐bonding interaction between PU and NGG played a key role in improvement of the material performance. Compared with the pure PU film, the PUNG films exhibited higher values of tensile strength (11.7–28.4 MPa). Meanwhile, incorporating NGG into the PU networks led to an improvement of thermal stability and better solvent‐resistance of the resulting materials. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104, 4068–4079, 2007     

Structure‐property relationship in polyaniline‐filled castor oil based chain extended polyurethanes

A series of polyaniline (Pani)‐filled chain extended polyurethanes (PUs) were prepared by condensation polymerization of castor oil with methylene diisocyanate (MDI) as crosslinker and diamino diphenyl sulfone (DDS) as chain extender. The effect of different amounts of Pani (varying from 5% to 25%) on the chain extended PUs has been reported. The Pani‐filled chain extended PU sheets were characterized by their physico‐mechanical properties such as density, tensile strength, percentage elongation at break and surface hardness. Electrical properties, such as volume and surface conductivity, also have been reported. These results are corroborated with microcrystalline parameters of PU/Pani estimated using wide angle X‐ray scattering (WAXS). Polym. Eng. Sci. 44:772–778, 2004. © 2004 Society of Plastics Engineers.     

Biobased chain extended polyurethane and its composites with silk fiber

The biobased chain extended polyurethane (PU) was synthesized by reacting castor oil based polyol with different diisocyanates [toluene‐2,4‐diisocyanate (TDI) and hexamethylene diisocyanate (HMDI)] and chain extender such as glutaric acid. Biocomposites have been fabricated by incorporating the silk fiber into both TDI‐ and HMDI‐based PUs. The effect of incorporation of silk fiber into TDI‐ and HMDI‐based neat PU on the physicomechanical properties such as density, surface hardness, tensile strength, and percentage elongation have been investigated. The dynamic mechanical properties and the thermal stability of neat PUs and the silk fiber incorporated PU composites have been evaluated. The TDI‐based neat PU has showed higher mechanical properties compared to HMDI‐based PU. The incorporation of 10% silk fiber into TDI‐ and HMDI‐based PU resulted in an enhancement of tensile strength by 1.8 and 2.2 folds, respectively. The incorporation of silk fiber into biobased chain extended PU increased the glass transition temperature (T_g) of the resultant biocomposites. The morphology of tensile fractured neat PUs and their biocomposites with silk fiber was studied using scanning electron microscope (SEM). POLYM. ENG. SCI., 2010. © 2009 Society of Plastics Engineers     

Synthesis,properties, and dyeing application of nonionic waterborne polyurethanes with different chain length of ethyldiamines as the chain extender

This study deals with the synthesis of some nonionic waterborne polyurethanes (PUs), using ethyldiamines of different chain length, such as ethylenediamine (EDA) and diethyltriamine (DETA), as the chain extender in the reaction, and examines the thermal properties, mechanical properties, and dyeing properties of the PU products and their blends. As far as each PU by itself is concerned, we found that the T_g of the one made with DETA is the highest, followed by that with EDA, and the one with 1,4‐butanediol (1,4‐BD) is the lowest. The PU made with 1,4‐BD as the chain extender has no T_m, while the two others, using diamines as chain extenders, have a clear T_m, the one with DETA being higher than that with EDA. However, the enthalpy data are just the opposite. The tensile strengths of the two PUs, made with diamines as the chain extender, are larger than that made with 1,4‐BD, but their respective elongation properties are just the opposite. A comparison within PUs made with diamines showed that the one made with EDA is greater in both strength and elongation categories than that made with DETA. However, the one made with DETA is far superior to both of those made with 1,4‐BD and EDA in their dye‐exhaustion ratio, color yield (K/S), fixation rate, and color fastness. In respect to the various PU mixtures that we examined, we found that both PUs synthesized with EDA or DETA as the chain extender would have their T_g's greatly increased by blending in some PU made using 1,4‐BD as the chain extender. Among them, in particular, a blend of PU, made separately with DETA and 1, 4‐BD as the chain extender, showed great improvements in both tensile strength and elongation and also demonstrated better dyeability. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 2824–2833, 2003     

Structure–property relationship of starch‐filled chain‐extended polyurethanes

Chain‐extended polyurethane (PU) elastomers were prepared using castor oil with 4,4′‐methylene bis (phenyl isocyanate) (MDI) as a crosslinker and 4,4′‐diamino diphenyl sulphone (DDS) as an aromatic diamine chain extender. A series of starch‐filled (from 5 to 25% wt/wt) diamines chain‐extended PUs have been prepared. The starch‐filled PU composites were characterized for physico‐mechanical properties viz, density, surface hardness, tensile strength, and percentage elongation at break. Thermal stability of PU/starch have been carried out by using thermogravimetric analyzer (TGA). Thermal degradation process of PU/starch were found to proceed in three steps. TGA thermograms of PU/starch shows that all systems were stable upto 235°C, and maximum weight loss occur at temperature 558°C. The microcrystalline parameters such as crystal size (〈N〉) and lattice strain (g in %) of PU/starch have been established using wide‐angle X‐ray scattering (WAXS) method. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 2945–2954, 2003     

Effects of NCO/OH molar ratio on miscibility and properties of semiinterpenetrating polymer networks from polyurethane and benzyl konjac glucomannan

Semi‐interpenetrating polymer network (semi‐IPN) films with different NCO/OH molar ratios of the urethane prepolymer, coded as UB, were prepared from polyurethane (PU) and benzyl konjac glucomannan (B‐KGM) by a casting method. The effect of the NCO/OH molar ratio of the urethane prepolymer on the miscibility and properties of the UB films was investigated using Fourier transform infrared spectroscopy, differential scanning calorimetry, dynamic mechanical thermal analysis, thermogravimetric analysis, and swelling and tensile tests. The results indicated that, with an increase of the NCO/OH ratio, the crosslink density of the UB films increased, resulting in improved miscibility between PU and B‐KGM and a relatively high light transmittance of the UB films. However, the thermal stability of the UB films decreased with increase of the NCO/OH ratio of the urethane prepolymer, due to the depolymerization of the urethane bonds of the PU networks. When the NCO/OH ratio increased from 2 to 4, the tensile strength of the UB films increased from 15 to 27 MPa, while the breaking elongation decreased from 72 to 16%, resulting from the chemical and physical crosslinks, namely, the enhancement of the covalent bonds and hydrogen‐bonding networks. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 1304–1310, 2003     

Toughened composites prepared from castor oil based polyurethane and soy dreg by a one‐step reactive extrusion process

A series of water‐resistant composites were successfully prepared from a mixture of soy dreg (SD), castor oil, and 2,4‐toluene diisocyanate (TDI) by a one‐step reactive extrusion (REX) process. The structure and properties of the composites were characterized by Fourier transform infrared spectroscopy, scanning electron microscopy, differential scanning calorimetry, dynamic mechanical analysis, tensile testing, and swelling experiments. The results indicated that the toughness of the composites prepared from castor oil based polyurethane and SD was significantly improved. In this case, TDI played an in situ compatibilization role through the crosslinking reaction of ? NCO groups with ? NH₂, ? NH? , and ? OH groups in SD and castor oil. With an increase in the molar ratio of ? NCO groups of TDI and ? OH groups of castor oil, the degree of crosslinking, tensile strength, glass‐transition temperature, water resistivity, and solvent resistivity of the composites increased. With an increase in the SD content of the composites, the tensile strength and solvent resistivity of the composites increased because of the reinforcement of the cellulose component in SD. This work provided a simple and effective way of preparing SD‐based composites by a REX process. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 953–960, 2006     

Synthesis and properties of nanosilica‐reinforced polyurethane for grouting

A polyurethane/nanosilica (PU/SiO₂) hybrid for grouting was prepared in a two‐step polymerization using poly(propylene glycol) diols as the soft segment, toluene 2,4‐diisocyanate (TDI) as the diisocyanate, 3,3′‐dichloro‐4,4′‐diaminodiphenylmethane (MOCA) as the chain extender, and acetone as the solvent. The size and dispersion of nanosilica, the molecular structure, mechanical properties, rheological behavior, thermal performance, and the UV absorbance characteristic of the PU/SiO₂ hybrid were investigated by transmission electron microscopy (TEM), FTIR, mechanical tests, viscometry, thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), and UV spectroscopy. Nanosilica dispersed homogeneously in the PU matrix. The maximum values of mechanical properties such as tensile strength, elongation break, and adhesive strength showed an addition of nanosilica of about 2 wt %. Resistance to both high and low temperatures was better than with PU. And the UV absorbance of the PU/SiO₂ hybrid increased in the range of 290–330 nm with increasing nanosilica content. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 4333–4337, 2006     

Castor oil‐based polyurethane–polyester nonwoven fabric composites: Mechanical properties,chemical resistance,and water sorption behavior at different temperatures

Castor oil‐based polyurethane (PU)–polyester nonwoven fabric composites were fabricated by impregnating the polyester nonwoven fabric in a composition containing castor oil and diisocyanate. The effects of different diisocyanates such as toluene‐2,4‐diisocyanate (TDI) and hexamethylene diisocyanate (HMDI) on the mechanical properties have been studied for neat PU sheets and their composites with polyester nonwoven fabric. Chemical resistance of the PU composites has been assessed by exposing the specimens to different chemical environments. Percentage water absorption of composites and neat PU sheets has been determined both at room temperature and in boiling water. Both TDI‐ and HMDI‐based PU composites showed a marginal improvement in tensile strength retention at 100°C heat ageing. Water sorption studies were carried out at different temperatures, viz, 30, 50, and 70°C, based on immersion weight gain method. From the sorption results, the diffusion (D) and permeation (P) coefficients of water penetrant have been calculated. Attempts were made to estimate the empirical parameters such as n, which suggests the mode of transport (non‐Fickian), and K, a constant which depends on the structural characteristics of the polymer in addition to its interaction in boiling water. The temperature dependence of the transport coefficients has been used to estimate the activation energy parameters for diffusion (E_D) and permeation (E_p) processes from Arrhenius plots. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

基于PTMG-TDI的低游离TDI浇注型PU弹性体的制备与性能研究

以四氢呋喃均聚醚和甲苯二异氰酸酯为原料,采用分子蒸馏法合成PU预聚体,以3,3′-二氯-4,4′-二氨基二苯甲烷为扩链剂制备低游离甲苯二异氰酸酯浇注型PU弹性体,并对其性能进行研究。结果表明,与常规PU预聚体与扩链剂的混合体相比,低游离PU预聚体与扩链剂的混合体具有良好的流动性和较快的固化速度;低游离PU弹性体与常规PU弹性体拉伸强度和撕裂强度相差不大,但前者回弹值较大、压缩永久变形较小、动态性能较好。     

Biodegradable polyurethane elastomers prepared from isocyanate‐terminated poly(ethylene adipate), castor oil,and glycerol

The curing reaction of tolylene‐2,4‐diisocyanate‐terminated poly(ethylene adipate) (PEA‐TDI) with a mixture of castor oil (CO) and glycerol (GO) with a NCO/OH ratio of 1.0 at 150°C gave crosslinked polyurethane (CO/GO‐PU). All the polyurethanes were elastomeric materials at room temperature. The glass‐transition temperature of the CO/GO‐PU increased with decreasing CO/GO ratio. All the cured polyurethanes had a higher 5% weight loss temperature than PEA‐TDI. The tensile strength and modulus of the polyurethanes increased with decreasing CO/GO ratio, and tensile residual strain after 300% elongation for all the CO/GO‐PUs was almost 0. All the polyurethanes had biodegradability, when measured by a biochemical oxygen demand method in an aqueous medium using activated sludge. The rate of the biodegradation of the polyurethanes increased with an increase of CO/GO ratio. The crosslinked CO‐PU showed much higher biodegradability than the linear PEA‐TDI. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Effects of nitrolignin on mechanical properties of polyurethane–nitrolignin films

Polyurethane‐nitrolignin (PUNL), a new network polymer, was synthesized from a castor oil based–polyurethane (PU) prepolymer and nitrolignin (NL) with a weight‐average molecular weight of 20.6 × 10⁴ and a content of 1.4–10%. The structure and miscibility of PUNL films prepared by solution casting were investigated by infrared spectroscopy and transmission electron microscopy. The results indicated that PUNL2 film, which had a 2.8% NL content, was the most miscible, and its tensile strength (σ_b) and breaking elongation (?_b) were 2 times higher than that of PU film. The crosslink densities of PUNL films increased with the increase of NL content until about 3%, similar to the variety of the mechanical properties. Thermogravimetric analysis revealed that the thermal stability of PUNL films was slightly higher than that of PU. Covalent bonds occurred between PU prepolymer and the NL in the PUNL films, forming crosslink networks, which resulted in the enhancement of mechanical properties and thermal stability. NL has a far higher reactivity with PU than nitrocellulose. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 1213–1219, 2001     

Preparation and properties of polyurethane/benzyl amylose semi‐interpenetrating networks

A series of semi‐interpenetrating polymer networks (semi‐IPNs) films were prepared from 20 wt % of benzyl amylose (BA) of different M_w and castor oil‐based polyurethane (PU) in N,N‐dimethylformamide (DMF). The weight‐average molecular weight (M_w), and radii of gyration (<S²>_z^1/2) of benzyl amylose were determined by laser scattering measurement, and the results suggested BA was in a compact coil conformation in DMF. Furthermore, the properties and miscibility of the polyurethane/benzyl amylose (PUBA) films were studied by scanning electronic microscopy, differential scanning calorimetry, dynamic mechanical thermal analysis, ultraviolet–visible spectrophotometer, and tensile testing. The PUBA films possessed much higher optical transmittance and tensile strength than the pure PU film regardless of the molecular weight of BA, but lower values of elongation at break were observed. With decreasing of the BA M_w from 9.24 × 10⁵ to 2.69 × 10⁵, interestingly, the elongation at break of the films increased from 135 to 326%. This might be ascribed to the decrease of crosslinking density of PU networks and the enhancement in freedom of the molecular motion. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Studies on castor oil–based polyurethane/polyacrylonitrile interpenetrating polymer network for toughening of unsaturated polyester resin

Tricomponent interpenetrating polymer network (IPN) systems involving castor oil, toluenediisocyanate (TDI), acrylonitrile (AN), ethylene glycol diacrylate (EGDA), and general‐purpose unsaturated polyester resin (GPR) were prepared with various compositions. The structures of the IPNs at various stages were confirmed using FTIR. The thermal stability of the IPNs was studied using TGA, which indicated that the polyurethane/polyacrylonitrile/GPR (PU/PAN/GPR) IPN underwent single‐stage decomposition, showing perfect compatibility at the IPN composition of 10 : 90 (PU/PAN : GPR). The mechanical properties such as tensile, flexural, impact, and hardness for the IPNs with various compositions were determined. It was found that the tensile strength of the GPR matrix was decreased and flexural and impact strengths were increased upon incorporating PU/PAN networks. The swelling properties in water and toluene were also studied. The morphology of the IPNs was studied using SEM. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 817–829, 2004     

Ways of strengthening biodegradable soy‐dreg plastics

Biodegradable plastics (GSD) based on soy dreg (SD) were prepared by compression‐molding, with glycerol as the plasticizer and glutaraldehyde (GA) as the cross‐linker. The structure and properties of the GSD sheets were investigated by Fourier‐transform infrared spectroscopy (FTIR), X‐ray diffraction (XRD), differential scanning calorimetry (DSC), dynamic mechanical thermal analysis (DMTA), scanning electron microscope (SEM), and tensile test methods. The results indicate that when GA content was 6.8%, the tensile strength (σ_b) of the sheet reached the maximum value of 14.5 MPa. Moreover, the strength and water resistance of the sheets coated with castor‐oil‐based polyurethane/nitrochitosan interpenetrating network (IPN) coating were significantly enhanced to 24.6 MPa in the dry state and 9.8 MPa in the wet state. Simultaneously, the test of biodegradability of the GSD sheet in a mineral salts medium containing microorganisms and agar proved that GSD could be fully biodegradable. This work has provided a novel way to utilize low‐cost SD to prepare biodegradable plastics. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 422–427, 2003     

Synthesis and characterization of elastomeric polyurethane/clay nanocomposites

An elastomeric polyurethane/clay (PU/clay) nanocomposite based on poly(propylene glycol) (PPG), glycerol propoxylate, and toluene‐diisocyanate (TDI) was synthesized by intercalative polymerization technology. The results of wide angle X‐ray diffraction (WAXD) studies showed that the gallery distance of the clay in the hybrid was enlarged from 1.9 to 4.5nm or more. Introducing clay in the PU matrix resulted in an increase in both the tensile strength and elongation at beak. When the clay content reached about 8%, the tensile strength and elongation at break were two times and five times respectively to that of the pure PU. In addition, the clay intercalative route to the nanocomposite synthesis also effected the thermal properties of the nanocomposites. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 82: 1444–1448, 2001     

E-300扩链聚氨酯弹性体的力学性能研究

以多元醇(PEA，PPG，PTMG)，PDI，E-300为原料，制备了PU弹性体。研究了多元醇类型，NCO基含量，扩链剂用量和硫化时间等因素对PU弹性体力学性能的影响。结果表明：拉伸强度、拉断伸长率和冲击弹性最高的分别是PEA-PU，PPG-PU和PTMG-PU；PU的硬度、强度和模量随预聚体NCO基含量增加而增加；扩链剂的用量为90％时，PU的力学性能最佳。