Peroxosalts initiated graft copolymerization of aniline onto rayon fiber—A kinetic approach

Oxidative chemical polymerization of aniline was carried out using peroxydisulphate and peroxomonosulphate as a lone initiator in an aqueous acidic medium in the presence of Rayon fiber. The Rayon fiber was tested for the chemical grafting of polyaniline onto it. The content of polyaniline (wt %) in the backbone was found to vary while varying the [M], [I], and (amount of Rayon fiber) during the polymerization of aniline. Various graft parameters like rate of grafting, % grafting, and % efficiency were calculated. Rate of homopolymerization was also followed for both cases. The chemical grafting was confirmed using FTIR spectroscopy, cyclic voltammetry, weight loss study, and conductivity measurements. Probable mechanism has been proposed to explain the experimental results obtained. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 468–478, 2001     

Investigation on the microstructure and the electric property of poly(propylene)/chlorinated poly(propylene)/poly(aniline) composites

The article presents results of studies on composites made from poly(propylene) (PP) modified with poly(aniline) (PANI) doped with dodecylbenzene sulfonic acid (DBSA) and chlorinated poly(propylene) (CPP). The volume resistivity of PP/CPP/PANI composites was detected, and the results show that the volume resistivity decreases with increasing CPP content, and there exists a minimum volume resistivity. Effects of CPP on the microstructure and crystalline structure of the PP/CPP/PANI composites and the relationship between the effects and the electric property were carefully analyzed by scanning electron microscope (SEM) and wide angle X‐ray diffraction (WAXD). The method that the specimens of SEM are polished is appropriate to investigate the morphology of conducting polymer composites. The obtained results illuminate that the area of conducting parts and insulating parts obtained from the digital analysis of the SEM image is obviously influenced by the CPP content, the parameters of the lamellar‐like structure are immediately related to CPP content and denote the dispersion of PANI‐DBSA, and the percent crystallinity and mean crystal size of PP are directly correlated with the CPP content. The increasing area of conducting parts, the increasement of layer distance, the decreasement of size and layer number of the lamellar‐like structure of PANI‐DBSA, and the increasement of the percent crystallinity and mean crystal size of PP are beneficial to the improvement of the conductive property of PP/CPP/PANI composites. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Different factors in the supercritical CO2‐assisted grafting of poly(acrylic acid) to polypropylene

The grafting of poly(acrylic acid) to polypropylene was realized with supercritical CO₂ as a substrate swelling agent and a monomer/initiator carrier. The effects of different supercritical CO₂‐assisted impregnation conditions on the substrate mass increment and grafting efficiency were studied. The original isotactic polypropylene and the grafting product were characterized through IR spectroscopy, differential scanning calorimetry, and scanning electron microscopy. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 4280–4285, 2006     

Peroxomonosulphate initiated graft copolymerization of o‐toluidine onto nylon 6 and wool fibers—A kinetic approach

Chemical polymerization of o‐toluidine (OT) in the presence of nylon 6 and wool fibers initiated by peroxomonosulphate (PMS) in an aqueous acidic medium was carried out under nitrogen atmosphere. During the polymerization process, graft copolymers were formed along with homopolymers of OT. A procedure is given for the separation of poly(o‐toluidine) (POT) grafted fiber from the homopolymer. Rate of homopolymerization (R_h), rate of grafting (R_g), percentage grafting, and percentage grafting efficiency were determined. Rate constants were evaluated from the experimental results. The chemical grafting of POT onto nylon 6 and wool fibers was confirmed through Fourier transform infrared (FTIR) spectroscopy and electrical conductivity measurements. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 2317–2326, 2002     

Effect of epolene E‐43 as a compatibilizer on the mechanical properties of palm fiber–poly(propylene) composites

Composites of palm fibers and poly(propylene) (PP) were compounded in an extruder at 200°C. The composites were subsequently injection molded into standard tensile specimens for mechanical characterization. The fracture morphology of the specimens was analyzed by scanning electron microscopy. It was observed that the composite modulus increased with the increase of fiber content, indicating the existence of adhesion between PP and the much stiffer palm fibers. However, the adhesion was not satisfactory and resulted in a decrease in the composite tensile strength with fiber addition. The compatibilizer Epolene E‐43 was used to minimize this incompatibility between the wood fibers and the PP matrix. The maleated PP additive enhanced the fiber–matrix adhesion, resulting in an improvement in composite performance. Also, small fibers showed better mechanical properties than those of long fibers. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 2581–2592, 2004     

Graft copolymerization of methyl acrylate onto poly(vinyl alcohol) initiated by potassium diperiodatoargentate(III)

The graft copolymerization of methyl acrylate onto poly(vinyl alcohol) (PVA) using potassium diperiodatoargentate(III) [Ag(III)]–PVA redox system as initiator was studied in an alkaline medium. Some structural features and properties of the graft copolymer were confirmed by Fourier‐transfer infrared spectroscopy, scanning electron microscope, X‐ray diffraction and thermogravimetric analysis. The grafting parameters were determined as a function of concentrations of monomer, initiator, macromolecular backbone (X?_n = 1750, M? = 80 000 g mol^?1), reaction temperature and reaction time. A mechanism based on two single‐electron transfer steps is proposed to explain the formation of radicals and the initiation profile. Other acrylate monomers, such as methyl methacrylate, ethyl acrylate and n‐butyl acrylate, were also used to produce graft copolymerizations. It has been confirmed that grafting occurred to some degree. Thermogravimetric analysis was performed in a study of the moisture resistance of the graft copolymer. Copyright © 2004 Society of Chemical Industry     

Novel preparation of poly(propylene)–layered silicate nanocomposites

We used a novel approach to prepare poly(propylene)–clay nanocomposite starting from pristine montmorillonite and reactive compatibilizer hexadecyl trimethyl ammonium bromide. The nanocomposite structure was revealed by X‐ray diffraction and high‐resolution electronic microscopy. The thermal properties of the nanocomposite were investigated by thermogravimetric analysis. An increase of thermal stability was observed. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 2586–2588, 2003     

Temperature Sensitive Behavior of Poly(N‐isopropylacrylamide) Grafted Onto Electron Beam‐Irradiated Poly(propylene)

Summary: N‐Isopropylacrylamide (NIPAAm) was graft‐polymerized from its acetone solution onto poly(propylene) (PP) films, after electron‐beam irradiation in the presence of air oxygen. The effects of pre‐irradiation dose as well as monomer concentration, reaction temperature and reaction time on the grafting efficiency were investigated. Typical conditions for achieving maximum grafting yield were observed for 1 M monomer concentration, after PP pre‐irradiation with a 300 kGy dose and a reaction temperature of 50 °C. The location of the graft polymerization was examined by different methods including measurements of dimensional variations, calorimetry, SEM and AFM. The temperature‐responsive behavior of grafted copolymer was studied by swelling and contact angle measurements at different temperatures.

Temperature dependence of the swelling ratio in water as a function of temperature.     

Radiation‐induced grafting of pentamethyl hindered amine light stabilizer 1,2,2,6,6‐pentamethyl‐4‐piperidinyl methacrylate onto polypropylene

The γ‐radiation‐induced grafting of 1,2,2,6,6‐pentamethyl‐4‐piperidinyl methacrylate (PMPM) onto polypropylene (PP) was investigated with a simultaneous irradiation technique. The effects of the solvent, dose, monomer concentration, and photoinitiator on the grafting were investigated. The grafting was easier in a benzene solution than in chloroform and acetone solutions. The grafting percentage first increased almost linearly with the irradiation dose until 20 kGy and then increased slowly or remained constant. The grafting percentage increased with the monomer concentration until 1.1 mol/L. The grafting percentage was higher when the proper amount of benzophenone was added. The grafted samples were characterized with Fourier transform infrared spectroscopy and thermogravimetric analysis. Carbonyl groups were found on grafted PP samples, and the carbonyl index increased with the grafting percentage. Thermogravimetric analyses proved the existence of grafted materials on PP, and grafted PMPM thermally decomposed at a lower temperature than PP. The radiation resistance of PP with grafted PMPM was better than that of pristine PP. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 2157–2164, 2005     

Styrene‐assisted free‐radical graft copolymerization of maleic anhydride onto polypropylene in supercritical carbon dioxide

The free‐radical graft copolymerization of maleic anhydride (MAH) onto polypropylene (PP) with the assistance of styrene (St) in supercritical carbon dioxide (CO₂) was studied. The effects of the St concentration and initiator concentration on the functionality degree of the grafted PP in supercritical CO₂ were investigated. The addition of St drastically increased the MAH functionality degree, which reached a maximum when the molar ratio of MAH and St was 1:1. St, an electron‐donating monomer, could interact with MAH through charge‐transfer complexes to form the St–MAH copolymer (SMA), which could then react with PP macroradicals to produce branches by termination between radicals. There was SMA in the grafting reaction system characterized by Fourier transform infrared and differential scanning calorimetry. Furthermore, the highest MAH functionality degree was obtained when the concentration of 2,2′‐azobisisobutyronitrile (AIBN) was 0.6 wt % based on PP. The effects of the temperature and pressure of supercritical CO₂ on the functionality degree of the grafted PP were analyzed. An increase in the temperature accelerated the decomposition rate constant of AIBN, thereby promoting the grafting reaction. In addition, an increase in the temperature increased the diffusion of monomers and radicals in the disperse reaction system of supercritical CO₂. The highest degree of functionality was found at 80°C. Also, the functionality degree of grafted PP decreased with an increase in the pressure of supercritical CO₂ within the experimental range. The morphologies of pure PP and grafted PP were significantly different under polarizing optical microscopy. The PP spherulites were about 38 μm in size, and the grafted PP spherulites were significantly reduced because of heterogeneous nucleation. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 853–860, 2003     

Novel multimonomer‐grafted polypropylene preparation and application in polypropylene/poly(vinyl chloride) blends

A novel grafted polymer was prepared in one step through free‐radical melt grafting in a single‐screw extruder. It was shown that the addition of styrene (St) to the melt‐grafting system as a comonomer could significantly enhance the grafting degree of methyl methacrylate (MMA) onto polypropylene (PP) and reduce the degradation of the PP matrix by means of Fourier transform infrared and melt flow rate testing, respectively. Then, the potential of using multimonomer‐grafted PP, which was designated PP‐g‐(St‐co‐MMA), as the compatibilizer in PP/poly(vinyl chloride) (PVC) blends was also examined. In comparison with PP/PVC blends, the average size of the dispersed phase was greatly reduced in grafted polypropylene (gPP)/PVC blends because of the addition of the PP‐g‐(St‐co‐MMA) graft copolymer. The tensile strength of the gPP/PVC blends increased significantly, and the impact strength was unchanged from that of the pure PP/PVC blends. The results of differential scanning calorimetry and scanning electron microscopy suggested that the compatibility of the PP/PVC blends was improved. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Flow Instabilities in Linear and Branched Syndiotactic Poly(propylene)s

Extrusion flow experiments of linear and branched syndiotactic poly(propylene)s were carried out. The work was focused on flow instabilities. Ionized radiation was employed to induce long chain branching in linear samples. Sharkskin and melt fracture were postponed in the case of slightly long branched samples, which possess an enhanced melt elasticity compared to linear samples. For the most elastic samples the nature of the flow instability changed: sharkskin disappeared and melt fracture was observed instead. The correlation between sharkskin and melt strength results is discussed.

     

Enhanced toughening of poly(propylene) with reclaimed‐tire rubber

The dynamic vulcanization of reclaimed‐tire rubber (RTR) and homopolypropylene (PP) was performed by melt‐mixing using either a sulfur crosslinking agent, maleic anhydride (MA), dicumyl peroxide (DCP), or the combination of MA and DCP, in two consecutive machines, first a two‐roll mill and then a counterrotating twin‐screw extruder. In the case of applying a sulfur crosslinking agent, it was demonstrated that the RTR/PP blend at the ratio of 30/70 had the highest impact strength. This could be attributed to the limitation of carbon black in the blend. When the combination of MA and DCP was applied, the result was higher impact strength of the blend at the same ratio. This could be attributed to not only the cohesion between the polymer chains in each phase, PP phase and rubber phase, but also the interfacial adhesion between PP and RTR chains in these two phases. For comparison, the GRT/PP blends with and without sulfur crosslinking agent were prepared as well. All these blends showed low impact strength, which was nearly the same as that of PP. The effects of different crosslinking agents on dispersion and distribution of rubber domain size, viscosity, and percentage crystallinity were also studied. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 510–515, 2004     

Synthesis of poly(tetrafluoroethylene)/poly(butadiene) core-shell particles and their graft copolymerization

This article describes how to convert the unreactive surface of poly(tetrafluoroethylene) (PTFE) into poly(styrene-co-acrylonitrile) (SAN). Composite particles with a crosslinked poly(butadiene) (PB) shell covered over a PTFE core were prepared by an emulsifier-free seeded emulsion polymerization of butadiene in the presence of PTFE latex. It was found that the increase in the PB crosslink density resulted in depressing the formation of PB secondary particles. Then, styrene and acrylonitrile were able to graft onto PB shell in high efficiency of 70%. SAN-modified PTFE/PB core-shell particles could eventually be dispersed homogeneously in a SAN matrix. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 68:185–190, 1998     

Preparation of poly(divinylbenzene) microspheres with controllable pore structure using poly(propylene)/toluene as coporogen

Poly(divinylbenzene) (poly(DVB)) microspheres with controllable pore structure were synthesized by suspension polymerization in the presence of toluene and low‐molecular weight poly(propylene) (PP) as coporogen. The weight fraction of PP in toluene varied from 0 to 20 wt %, and the feed ratio of coporogen and DVB was kept at 1/1 (vol/vol). Effects of PP weight fraction in coporogen on the specific surface area, the average pore size, the pore size distribution and the total pore volume of final microspheres were examined. As expected, poly(DVB) microspheres prepared with toluene as sole porogen had a high specific surface area (558 m²/g). Using mixtures of toluene and PP as coporogen, it was found that the specific surface area shifted higher values when low levels of PP (2.0–6.0 wt %) in toluene were used as coporogen. However, further increase of PP weight fraction in toluene resulted in progressive decline of the specific surface area. Hg intrusion/extrusion curves and N₂ sorption isotherms implied caged pore structure with some small entrances. Furthermore, most of pore connectivity limitations may be eliminated when the weight fraction of PP in toluene exceeded 10.0 wt %. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Production of polymeric membranes made of polypropylene,poly(ethylene‐co‐vinyl acetate), and poly(vinyl alcohol)

In this study, we prepared and characterized membranes containing polypropylene, poly(ethylene‐co‐vinyl acetate) (EVA), and poly(vinyl alcohol) (PVA). The production process involved blend extrusion and calendering followed by solvent extraction by toluene and water of the EVA and PVA phases. Morphology studies involving scanning electron microscopy determined the pore size distribution at the surface and in the internal regions of the membrane. The resulting membrane properties were related to the processing variables (extension rate, process temperature, and solvent extraction methods) and blend composition. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 3275–3286, 2004     

Surface graft copolymerization of acrylic acid onto corona-treated poly(ethylene terephthalate) fabric

Acrylic acid (AA) was grafted onto the surface of poly(ethylene terephthalate) (PET) fabric after having short-time corona-discharge treatment (CDT) in an atmosphere in the presence of the initiator. The effect of N,N-dimethylformamide (DMF) pretreatment time, CDT time, graft copolymerization time and temperature, concentration of AA, and the content of initiator on graft yield of PET fabric was discussed. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 73: 1161–1164, 1999     

Styrene‐assisted grafting of maleic anhydride onto polypropylene by reactive processing

The grafting of maleic anhydride (MA) onto polypropylene (PP) was performed in the presence of the electron‐donating monomer styrene (ST) according to a central composite experimental design, in which the initial MA and ST concentrations were varied. The grafting of MA onto PP in the absence of ST was also performed. All reactions were carried out in the molten state in a Haake rheometer. The amount of reacted MA and the extent of degradation in PP were determined by means of Fourier transform infrared spectroscopy and melt flow index (MFI) measurements, respectively. The results showed that the presence of ST in the reactive processing caused a reduction in MFI and an increase in the level of reacted MA when the initial MA concentration equaled the initial ST concentration. An increase in the initial MA concentration presented distinct behavior that depended on the ST content. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Polypropylene fibers grafted with poly(acrylic acid)

An effective method for the grafting of poly(acrylic acid) on polypropylene fibers has been developed, using diphenyl and a dispersing agent (NNO) in the grafting bath as additives to facilitate the grafting process. The method makes it possible to obtain high grafting degrees of poly(acrylic acid) on polypropylene fibers with a minimal quantity of homopolymer as a side product. The effect of grafting degree on the moisture absorption and swelling of the modified fibers has been examined and described with mathematical equations. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 2295–2299, 2002     

Graft copolymerization studies. III. Methyl methacrylate onto polypropylene and polyethylene terephthalate

The tert‐butoxy radical‐facilitated grafting of methyl methacrylate (MMA) onto commercial polypropylene (PP) pellets and fiber was investigated in heterogeneous conditions similar to practical systems. Free‐radical grafting of several other monomers onto PP fiber was also investigated. Also, preliminary data from the grafting of MMA onto poly(ethylene terephthalate) pellets is presented. The PP‐graft‐PMMA residues were detected by solid‐state ¹³C‐NMR and photoacoustic IR spectroscopy. There was a good correlation between the degree of grafting (DG) determined from these spectroscopic techniques and the results from gravimetric methods. A maximum grafting efficiency of over 50% was found, whereas DG (20%) remained constant at various PP pellet, initiator, and monomer concentrations. However, at relatively low PP fiber concentrations, the DG was 27%; the increase was most likely due to the greater surface area of the fiber. There was also a reduction in DG (14%) at relatively low initiator concentrations. The reaction conditions were altered to favor grafting by the addition of more polymer substrate. When the ratio of tert‐butoxy radicals to PP was decreased, more of the substrate remained unmodified, and empirical calculations showed the formation of grafts with up to 40 monomer units. At high initiator concentrations, calculations showed that the graft residues were 1–2 units long. Therefore, variation of the polymer, initiator, and monomer concentrations was shown to have a significant effect on grafting. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 898–915, 2002