Physical properties of unsaturated polyester resin from glycolyzed pet fabrics

Physical properties of unsaturated polyester resins (UPE resins) prepared from glycolyzed poly (ethylene terephthalate) (PET) and PET/cotton blended fabrics were investigated. Initially, PET and PET/cotton blended fabrics were chemically recycled by glycolysis. The depolymerizations were carried out in propylene glycol with the presence of zinc acetate as a catalyst. The reaction time was varied at 4, 6, and 8 h. The glycolyzed products were then esterified using maleic anhydride to obtain UPE resins. The prepared resins were cured using styrene monomer, methyl ethyl ketone peroxide, and cobalt octoate as a crosslinking agent, an initiator and an accelerator, respectively. The cured resin products were tested for their mechanical properties and thermal stability. The results indicated that, among the fabric based resins, one prepared from the 8‐h glycolyzed product possessed the highest mechanical properties those are tensile strength, tensile modulus, flexural strength, impact strength, and hardness. The highest thermal stability was also found in the cured resin prepared from the 8‐h glycolyzed product. The mechanical properties of fabric based resins were slightly lower than those of the bottle based resin. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 2536–2541, 2007     

An analysis of the moisture-related properties of hydrolyzed polyester

Alkaline hydrolysis causes pitting of the surface of polyester (PET) fibers and films and improves their wettability, as indicated by contact angle measurements. The enhanced wettability is due to an increase in either the number or the accessibility of polymer hydrophilic groups to water and/or an increase in the roughness of sample surfaces. The increase of void space in the PET yarn and fabric structure, induced by treatment in aqueous NaOH together with the increased wettability of the fibers, was effective in improving the moisture transport properties of the materials. The NaOH-treated PET fabrics transported the water further than isolated corresponding yarns, possibly because, in the fabrics, the spaces between the yarns acted as an additional reservoir that permitted further wicking to occur. It is apparent from immersion and equilibrium wicking capacity tests that a hydrophilic topical finish, as well as a change in the yarn/fabric structure and the hydrophilicity of their surfaces can increase the water holding capacity of PET fabric. The moisture regain and water retention values of the samples were determined, and it was found that such tests are not sufficiently sensitive to distinguish between the hydrophilicity of nontreated PET fabrics and that of PET fabrics modified either by application of a topical finish or by NaOH treatment.     

Studies on acrylic acid–grafted polyester fabrics by electron beam preirradiation method. II. Novel intelligent immersion‐resistant and moisture‐permeable fabrics

Moisture regain, water vapor permeability, and water‐impermeable ability of polyester fabrics before and after grafting by acrylic acid (AA) were investigated. The results showed that the AA‐grafted fabric presents novel properties. When it is dry it possesses a higher water vapor transmission rate. Once it comes into contact with water, the grafted poly(acrylic acid) layer on the fibers' surface begins to swell and seals the intervals between fibers and yarns to prevent water from penetrating, a phenomenon known as immersion resistance. This kind of immersion‐resistant and moisture‐permeable fabrics might be a suitable candidate for the immersion‐resistant layer fabrics of Type B immersion‐resistant suits. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 3939–3943, 2003     

Modelling the properties of one‐step pigment‐dyed and finished polyester/cotton fabrics using response surface methodology

Dyeing of polyester/cotton blended fabrics with two different classes of dyes for polyester and cotton is a lengthy and expensive procedure owing to different fibre contents that need different auxiliaries, pH, and temperature conditions. The aim of this study was to investigate and model the properties of a combined pigment dyeing and hand‐building finishing system for polyester/cotton blended fabrics. The one‐step process was investigated using response surface methodology, taking concentrations of pigment, softener, and hand‐building finish as experimental variables. It was found that increase in hand‐building finish helps to improve colour fastness at higher pigment concentrations but results in deterioration in fabric tear strength. However, the decrease in tear strength can be minimised by increasing the softener concentration. For a 15 g l^?1 pigment concentration, optimum fabric tear strength, crease recovery angle, bending length, and dry and wet rubbing fastness properties were obtained using 60 g l^?1 of softener and 65 g l^?1 of hand‐building finish. The prediction equations developed in this study can be used to determine the required amounts of softener and hand‐building finish to achieve commercially acceptable results at different pigment concentrations.     

Synthesis,characterization, and application of PVP/PAM copolymer

The aim of this study was to synthesize copolymers from N‐vinyl‐2‐pyrrolidinone (NVP) and acrylamide (AM) at different molar ratios and investigate the influence of the different ratios on copolymers' properties. How copolymers affect the washing and stain‐repelling effects of carbon black, PET, Nylon, or cotton fabrics was also evaluated. Results show that as the AM content increased, the copolymers decomposed more slowly by heat, indicating better heat stability. In addition, copolymers were characterized as lowering surface tension and having excellent dispersing ability, low foaming properties, and excellent acid and alkaline resistance. The addition of copolymer can produce stain‐repelling effects against carbon black, PET, or Nylon‐colored fabrics. It was also determined that fabrics' stain‐repelling effects have no significant relationship to the NVP/AM molar ratio in copolymer synthesis. However, carbon black has better stain repellence as the AM monomer content increased. Two types of stain repellence gave better results when a higher concentration of copolymer was added. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 2006     

Determining the dependence of colour values on yarn structure

The colour values of knitted cotton fabrics made from single and plied ring and compact yarns were investigated before and after dyeing. The fabric samples were knitted under the same constructional properties and then dyed with direct and reactive dyes. It was found that fabrics with ring yarns had high lightness and low chroma and colour strength values compared with fabrics with compact yarns. Also colour strength and colour difference values of dyed fabrics were assessed after increasing abrasion cycles (2500, 5000, 7500 and 10 000). The main changes in colour strength values were observed at 2500 abrasion cycles. The effect of abrasion on colour difference values of fabrics having ring yarns was more obvious than fabrics having compact yarns.     

Chemical silver plating on polyester/cotton blended fabric

Chemical plating is a metallizing process that can impart unique properties to textile fabrics. It has great potential for use in textile production, especially in the functional and decorative aspects. The present study examined the feasibility of applying chemical silver plating to a polyester/cotton blended fabric (T/C fabric) as well as investigating the properties of the silver‐plated T/C fabric. It was found that chemical silver plating helped to produce T/C fabric with a novel appearance and to improve its performance. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 4383–4387, 2006     

Flame-retardant viscose–polyester fabrics

For many purposes the natural-synthetic fiber-blend fabrics are more suitable than pure natural or synthetic products. It is often possible to obtain a maximum in clothing and textile technical properties by compensating the defects of one fiber by using an other totally different fiber. Many problems, however, have arisen in the production of flame-retardent fabrics because the use of synthetic fibers often makes the fire retardancy less effective. In our 2-year research project different fire-retardant (FR) viscose–polyesters fabrics were prapared at first in the laboratory scale. The natural type raw materials were Modal Prima viscose and normal FR–viscose cotton type staple fibers. The synthetic raw materials were FR–polyesters of the same type with two different flame retardants. Test fabrics were knitted in the laboratory by using seven blended yarns in the ratios 100/0, 80/20, 65/35, and 50/50 and vice versa. Cotton type PVC–fiber was also used in some experiments. All these test fabrics were also finished chemically by using normal crease-resistant (DMU, DMEU, DMDHEU, and TMM) and flameretardant (N,-methylolphosphonopropionamide and THPC) finishing chemicals. The textile and fire-retardant properties of the original and finished fabrics were estimated by using addon, tensile strength, LOI-value, and vertical flame test determinations. The mechanism of flame retardancy was also studied with DSC technique, P- and N-analysis and char investigations. The test results of viscose/polyester studies were compared with the results of cotton/polyester studies. After laboratory studies the best methods for FR–viscose/polyester fabric production were chosen, and the fabrics were manufactured. The fabrics were home-washed 20–50 times, and the textile and FR-properties were determined after each 10 washings. These results were again compared with results of cotton/polyester fabrics.     

Combination of a hydroxy‐functional organophosphorus oligomer and a multifunctional carboxylic acid as a flame retardant finishing system for cotton: Part I. The chemical reactions

Multifunctional carboxylic acids, such as 1,2,3,4‐butanetetracarboxylic acid (BTCA), have been used as crosslinking agents for cotton cellulose to produce wrinkle‐resistant cotton fabrics and garments. Polycarboxylic acids were used to bond hydroxy‐functional organophosphorus oligomer to cotton, thus imparting durable flame retarding properties to the cotton fabric. This research investigated the chemical reactions between the hydroxy‐functional organophosphorus compound and BTCA on cotton. BTCA crosslinks cotton cellulose through the formation of a 5‐membered cyclic anhydride intermediate and esterification of the anhydride with cellulose. In the presence of the organophosphorus compound, BTCA reacts with both the organophosphorus compound and cellulose, thus functioning as a binder between cotton cellulose and the organophosphorus compound and making the flame retarding system durable to laundering. The cotton fabric treated by the combination of the organophosphorus compound and BTCA demonstrated lower wrinkle resistance and less tensile strength loss than that treated by BTCA alone. The phosphorus retention on the cotton fabric after one home laundering cycle was approximately 70%. Copyright © 2003 John Wiley & Sons, Ltd.     

Studies on acrylic acid–grafted polyester fabrics by electron beam preirradiation method. I. Effects of process parameters on graft ratio and characterization of grafting products

Polyester fabrics were preirradiated by electron beam in air and then grafted by acrylic acid (AA) without excluding oxygen. Effects of preirradiation dose, monomer concentration, reaction temperature, storage time, sulfuric acid, and Mohr's salt were investigated in detail and are discussed. The results suggest that it is practicable and effective to graft AA onto polyester fabrics by means of the preirradiation method. FTIR and SEM were used to characterize AA‐grafted polyester fabrics. A new band appearing at 1546 cm^?1 in the FTIR spectrum implies that AA was indeed introduced onto PET macromolecules. Changes of the diameter and the surface structure of fabric fibers presented in SEM micrographs make it clear that a layer of grafted poly(acrylic acid) was formed on the surface of these PET fibers. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 3931–3938, 2003     

Preparation and property of poly(ethylene terephthalate) fibers providing ultraviolet radiation protection

Interest in protection against solar ultraviolet radiation (UVR) among the general public in the world has been increasing steadily. Poly(ethylene terephthalate) (PET) was blended with UVR‐protection agents and was spun into modified fibers to provide the property of UVR protection. Investigation of this property using a UV spectrophotometer showed that the modified PET fabrics could be resistant to UVR more than 90% in the UV‐B band. The treatment of aqueous alkali on the surface of the fibers to improve the comfortable feel had little influence on the property of UVR protection. Scanning electron microscopy was employed to observe the surface morphology of the fibers. Also, the modified fibers had good heat insulation property and the mechanical properties of the fibers were measured. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 1180–1185, 2003     

Pretreatment effects on pigment‐based textile inkjet printing – colour gamut and crockfastness properties

The application of two commercial pretreatment agents, formulated to improve the performance of a six‐colour nano‐scale pigment ink set during the textile inkjet printing of cotton and polyester (PET) fabrics, was examined. An industrial scale printer, operating at 55 linear m/h and equipped with Kyocera printheads, was used to print on commercial fabrics (180 cm wide) prepared for digital printing. The work employed an industrial scale rather than a benchtop printer to enhance the utility of the results for a commercial environment. The colorimetric attributes of printed fabrics were recorded for the individual inks as well as for spot colour combinations generated using Dr. Wirth RIPMaster v11 software. Colour table profiles were also generated and the colorimetric values of inks were compared. Colour gamuts of inks on cotton and PET, including three‐dimensional volumes in the CIELab space, were examined to assess the role of pretreatment on the colorimetric properties of the printed substrates. It was found that the pretreatments enhanced the ink receptiveness, colour intensity and colour gamut of fabrics. Pretreatment of cotton resulted in a larger gamut and more vivid colours than on PET. However, wet and dry crockfastness results were found to be low. In this regard, Time‐of‐Flight Secondary Ion Mass Spectrometry analysis of fabrics printed in the presence and absence of pretreatment indicated that the low crockfastness arises from higher pigment levels on the surface of the pretreated fabric.     

Application of thermochromic colorants on textiles: temperature dependence of colorimetric properties

Commercial thermochromic colorants were applied to a conductive cotton fabric prepared by using nichrome/cotton core‐spun yarns in weft and 100% cotton in warp. The fabrics were pretreated and coloured with thermochromic pigments in isolation, in combination with each other, or in a mixture with a non‐thermochromic pigment. The weft yarns were joined to allow passage of current through the fabric to enable ohmic heat generation to increase fabric temperature. The heat generation and temperature rise could be controlled by monitoring the voltage applied. The colour of the samples changed gradually with an increase in temperature, and significantly so when the temperature of the fabric rose beyond the activation temperature of the thermochromic colorant. The temperature‐dependent properties of commercial thermochromic colorants were determined using a spectrophotometer. Wash fastness of the samples was found to be fair in all cases except with the yellow colorant. Predetermined colour effects, such as camouflage or novel design, can be produced by combining thermochromic colorants with conventional pigments or thermochromic colorants with different activation temperatures.     

Thermal analyses of flame-retardant twills containing cotton,polyester and wool

Medium weight twill fabrics constructed from cotton and cotton blended with polyester and/or wool were analyzed under nitrogen by three thermoanalytical techniques. Fabrics were tested both before and after treatment with [tetrakis(hydroxymethyl)phosphonium] sulfate (THPS), urea, and trimethylolmelamine. The presence of all fibers was distinguishable in differential scanning calorimetric analysis (DSC) of untreated fabrics; the relative positions of the endothermic, decomposition peak temperatures were only slightly changed. After flame-retardant (FR) treatment, the blended cotton and wool fibers were altered. Both fibers decomposed as exotherms during DSC analysis. These data supported earlier microscopical, X-ray evidence that wool fibers were actually reacting with the FR treatment. The two DSC peaks for polyester polymer melting and decomposing remained unaffected by either blending with other fibers or the presence of the FR finish on the fabric. There was excellent agreement between DSC peak temperatures and the temperature of maximum rate of weight loss obtained from thermogravimetric analysis (TGA). Blending cotton with either of these fibers increased the residue measured after TGA. The increased residue correlated with increased flame resistance as measured by the 45° angle, edge-ignition burning rate test.     

Temperature‐sensitive poly(N‐tert‐butylacrylamide‐co‐acrylamide) hydrogels bonded on cotton fabrics by coating technique

Different from the conventional method of developing stimuli‐sensitive textiles by graft copolymerization of environmental responsive polymers onto the fabric, the coating technique was applied to bond temperature‐sensitive hydrogels with cotton fabric through chemical covalent in our work. A temperature‐sensitive linear copolymer of N‐tert‐butylacrylamide (NTBA) and acrylamide (AAm) was prepared in methanol. Then, the cotton fabrics were coated using an aqueous solution of this copolymer containing 1,2,3,4‐butanetertracarboxylic acid as a crosslinker and sodium hypophosphite (SHP) as a catalyst, followed by drying and curing. The surface of the cotton fabrics was bonded on more or less coatings of poly (NTBA‐co‐AAm) hydrogels, as verified by Fourier transform infrared spectroscopy and scanning electron microscopy images. The poly(NTBA‐co‐AAm) hydrogels‐coated fabrics exhibited temperature sensitive, and the temperature interval of the deswelling transition was higher than lower critical solution temperature of linear copolymer solution. The coated fabrics presented good water‐impermeable ability because of the swelling of hydrogels bonded, especially when the add‐on was as high as 14.14%. Environmental scanning electron microscopy images revealed that coating hydrogels swelled and covered on the surface as a barrier to prevent water from penetrating once the coated fabric came into contact with water. The findings demonstrate that the temperature‐sensitive hydrogels can be covalently bonded on the cotton fabrics by coating technique and the coated fabrics have potential on immersion fabrics. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

涤纶浸胶帘子布(帆布)的技术经济分析

本文首先介绍了国内外涤纶帘子线(布)发展情况、主要生产厂家及规模、各种骨架材料应用范围及其性能比较及涤纶帘子线技术指标等。第二介绍了涤纶树脂增粘、纺丝制帘子线及其生产工艺流程。第三介绍了涤纶帘子布厂的建厂规模、单位产品的投资数及成本、涤纶工业丝产品单位成本的测算和比较、涤纶浸胶帘子布单位成本的测算和比较。第四介绍了各种化纤工业丝比价、涤纶工业丝和民用丝比价、涤纶工业丝与帘子布的比价及浸胶帘子布与轮胎比值、最低售价的测算等。最后提出核定价格的几个原则及其建议价格。     

Conductive fibers based on poly(ethylene terephthalate)–polyaniline composites manufactured by electrochemical polymerization

A novel method of manufacturing composite conductive fibers was developed through electrochemical polymerization with an apparatus consisting of insulating fibers, cotton fabrics as electrolytic solution holders, an electrolytic solution, and planer electrodes. By this method, poly(ethylene terephthalate) (PET) fibers coated with polyaniline (PAN) were prepared readily and yielded PET–PAN composite conductive fibers (PPCFs). The content of PAN in PPCFs increased with an increase in both the aniline concentration in the electrolytic solution and the polymerization voltage, although it did not depend on the load applied to the electrodes. Observations of the PPCF surface by scanning electron microscopy confirmed that the formation processes of PPCFs could be divided into three steps: (1) fine (nanometer‐size) granular PAN was generated from the anode and adsorbed onto the PET fiber surface, (2) the size of the granular PAN increased up to about 90 nm in a short time, and (3) the granular PAN was linked together to form networks. The conductivity of PPCFs increased with an increasing content of PAN networks. The surface resistance of the PPCF fabric was about 3 × 10⁵ Ω/□ at a PAN content of approximately 2 wt %. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 87: 1073–1078, 2003     

Enzymatic saccharification of dissolution pretreated waste cellulosic fabrics for bacterial cellulose production by Gluconacetobacter xylinus

BACKGROUND: Waste textiles, such as dyed cellulosic and/or polyester blended fabrics have the potential to serve as an alternative feedstock for the production of biological products via microbial fermentation. Dissolution pretreatment was employed to enhance the enzymatic saccharification of dyed and synthetic fiber blended cellulosic fabrics. The fermentable reducing sugars obtained from waste cellulosic fabrics were used to culture Gluconobacter xylinus for value‐added bacterial cellulose (BC) production. RESULTS: Concentrated phosphoric acid was the ultimate cellulose solvent for dissolution pretreatment since 5% w/w cellulosic fabric can be completed dissolved at 50 °C. After regeneration in water, the cellulosic precipitate was subjected to cellulase hydrolysis, resulting in at least 4‐fold enhancement of saccharification rate and reducing sugars yield. The colored saccharification products can be utilized by G. xylinus to produce BC, approximately 1.8 g L^?1 BC pellicle was obtained after 7 days static cultivation. CONCLUSION: Dyed and blended waste fabric can be pretreated effectively by dissolution to produce fermentable sugars by cellulase hydrolysis. Dissolution pretreatment can expose the dyed or polyester fiber covered digestible cellulosic fibers to cellulase and leads to a significant enhancement of saccharification yield. The colored saccharification products have no significant inhibiting effect on the fermentation activity of G. xylinus for BC production. Copyright © 2010 Society of Chemical Industry     

Antielectrostatic poly(ether ester) block copolymer of poly(ethylene terephthalate‐co‐isophthalate)–poly(ethylene glycol)

Poly(ethylene terephthalate) (PET) fiber has a low moisture regain, which allows it to easily gather static charges, and many investigations have been carried out on this problem. In this study, a series of poly(ethylene terephthalate‐co‐isophthalate) (PEIT)–poly(ethylene glycol) (PEG) block copolymers were prepared by the incorporation of isophthalic acid (IPA) during esterification and PEG during condensation. PEG afforded PET with an increased moisture affinity, which in turn, promoted the leakage of static charges. However, PET also then became easier to crystallize, even at room temperature, which led to decreased antistatic properties and increased manufacturing inconveniences. IPA was, therefore, used to reduce the crystallinity of the copolymers and, at the same time, make their crystal structure looser for increased water absorption. Moreover, PET fibers with incorporated IPA and PEG showed good dyeability. In this article, the structural characterization of the copolymers and antistatic and mechanical properties of the resulting fibers are discussed. At 4 wt % IPA, the fiber containing 1 mol % PEG with a molecular weight of 1000 considerably improved antistatic properties and other properties. In addition, the use of PEIT–PEG as an antistatic agent blended with PET or modified PET fibers also benefitted the antistatic properties. Moreover, PEIT–PEG could be used with another antistatic agent to produce fibers with a low volume resistance. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 1696–1701, 2003     

Modification of wrinkle resistance of cotton fabric

Cotton fabrics were treated with montmorillonite (MMT) so as to improve the wrinkle‐resistant properties of the cotton fabrics. The MMT in emulsion form was applied by padding method to the cotton fabrics, and the wrinkle‐resistant properties of the MMT‐treated cotton fabrics and the wrinkle‐resistant properties of MMT‐treated cotton fabrics were consequently improved. Furthermore, different instrumental methods were used for studying the distribution of MMT particles on the cotton fabric surface. It was noted that near nano‐scale MMT particles were adhered on the fiber surface, and in addition, the particles size played an important role in influencing the wrinkle‐resistant properties of the cotton fabric. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 99: 3700–3707, 2006