Development of membranes by radiation grafting of acrylamide into polyethylene films: Characterization and thermal investigations

Polyethylene-g-polyacrylamide membranes were prepared by graft polymerization of acrylamide into polyethylene films by preirradiation technique. The characterization and thermal behavior of membranes with different degrees of grafting were evaluated by density, X-ray diffraction, thermogravimetric analysis, and differential scanning calorimetry measurements. Grafting led to considerable changes in the structure of polyethylene membranes. The density of the polyethylene film increased wtih the increase in the degree of grafting, although the increase beyond 100% grafting was less pronounced than at lower graft levels. The heat of fusion and the crystallinity of polyethylene decreased with the increase in the degree of grafting. The decrease in crystallinity is because of the cumulative effect of the dilution of inherent crystallinity by the incorporation of amorphous polyacrylamide grafts within the noncrystalline region of polyethylene (dilution effect) and partial disruption of the crystallites (crystal defects). X-ray diffraction measurements also revealed a decrease in the crystallinity in grafted films. Membranes behaved as a two-component system where polyethylene and polyacrylamide components underwent independent degradation irrespective of the graft levels. In general, the thermal stability of polyethylene in membranes was markedly improved by the grafting of acrylamide monomer as evident from the initial decomposition temperature increasing from 311°C for virgin PE to 390°C in grafted membranes. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 82: 2629–2635, 2001     

Radiation‐induced grafting of acrylic acid and sodium styrene sulfonate onto high‐density polyethylene membranes. II. Thermal and chemical properties

Strong acid cation‐exchange membranes were obtained by radiation‐induced grafting of acrylic acid and sodium styrene sulfonate onto high‐density polyethylene (HDPE). Thermal and chemical properties of the cation‐exchange membranes were investigated. The effectiveness of ? SO₃Na containing membranes was conformed in inducing high resistance to oxidative degradation. The char residue of the grafted HDPE is greater than that of ungrafted HDPE. It shows that the branch chains, including ? SO₃Na and ? COOH groups, give catalytic impetus to the charring. The crystallinity of the grafted membranes was decreased when increasing the grafting yield. It was assumed that the decreased crystallinity was due to collective effects of the inherent crystallinity dilution by the amorphous grafted chains and the crystal distortion of the HDPE component. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 99:3396–3400, 2006     

Dialysis membranes from polyethylene films grafted with acrylic acid

Low‐density polyethylene‐g‐poly(acrylic acid) membranes were prepared by the direct radiation grafting of aqueous acrylic acid solutions (containing Mohr's salt) onto low‐density polyethylene films and were irradiated at two different irradiation doses (2 and 3 Mrad) at a dose rate of 0.02 Mrad/h. Two series of polyethylene‐g‐poly(acrylic acid) membranes with 100 and 150% grafting were obtained. The free carboxylic acid groups in the grafted films were converted into the corresponding acrylates by reactions with different metal salts. The swelling (water uptake) and dialysis permeability of glucose and urea through the grafted membranes in different metal‐ion forms were investigated. The prepared membranes showed good permeability to both solutes, which increased as the hydrophilicity of the membrane increased. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 10–14, 2004     

Temperature‐sensitive membranes prepared by the plasma‐induced graft polymerization of N‐Isopropylacrylamide into porous polyethylene membranes

A temperature‐responsive polymer, poly(N‐isopropylacrylamide) (PNIPAAm), was grafted onto porous polyethylene membranes by a plasma‐induced graft polymerization technique. A wide range of grafting was achieved through variations in the grafting conditions, including the postpolymerization temperature, time, monomer concentration, and graft‐reaction medium. The active species induced by plasma treatment was proven to be long‐living via a postpolymerization time of 95 h. Different solvent compositions, that is, water, methanol, benzene, and water/methanol, were used as reaction media, and water showed a much higher polymerization rate than the organic solvents. Based on the hydrophilicity of the active species, a mechanism explaining the solvent effect in plasma‐induced graft polymerization was examined. Characterizations by scanning electron microscopy, X‐ray photoelectron spectroscopy (XPS), and micro Fourier transform infrared showed that the grafted polymers were located on both the outer surface and inside pores of the membranes. The XPS analysis also confirmed that the polar amide groups tended to distribute more outward when grafted PNIPAAm was in its expanding state than when it was in its shrinking state. Water permeation experiments showed that the permeability of the grafted membranes varied dramatically with a slight temperature change in the vicinity of the lower critical solution temperature (LCST) of PNIPAAm. The effective pore radii of the grafted membranes above and below the LCST could be depicted by Hagen‐Poiseuille's law. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 3180–3187, 2003     

Synthesis and characteristics of radiation‐grafted membranes for fuel cell electrolytes

Proton exchange membranes were prepared by simultaneous radiation grafting of styrene onto polytetrafluoroethylene (PTFE) films at room temperature and subsequent sulfonation by chlorosulfonic acid. A series of grafted films with degree of grafting ranging from 0.947% to 35.4% were obtained. The effect of styrene concentration on the grafting yield was investigated and the maximum value was obtained at a monomer concentration of 70‐vol%. The structure of PTFE‐graft‐polystyrene sulfonic acid membranes was studied by infrared spectroscopy. The membrane properties, such as water uptake, ion exchange capacity, swelling performance and ionic resistance, were studied as functions of the degree of grafting. The thermal and chemical stability of the sulfonic acid membranes was also investigated. The membrane properties were found to depend on the degree of grafting and the amorphous character of the membrane structure, and the better membrane properties were obtained at a degree of grafting in the range 12–21%. Copyright © 2003 Society of Chemical Industry     

Perfluorosulfonated ionomers membranes: Melt‐processing and characterization for ion exchange applications

Perflurosulfonated ionomers membranes with different ionic‐exchange capacity were successfully fabricated via melt‐extruding and casting of their –SO₂F precursors. A systematical investigation of the thermal stability, crystallinity, and rheological properties of the precursors was performed to secure their optimized processing conditions. The tensile properties of acid‐form membranes are found to increase with base‐hydrolysis time, where a tensile strength of 38.2 MPa is readily obtained after 24 h's base‐hydrolysis. The content of –SO₂F or –SO₃H containing side‐chains plays an important role in the thermal stability, rheological, and mechanical properties of the precursor or the acid‐form membranes. The strong ionic interactions, attributed to the –SO₃H groups, lead to decreased crystallinity and tensile strength for different IEC membranes. The acid‐form membranes exhibit good proton conductivity and low methanol crossover in comparison with reference Nafion membrane. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39944.     

Structural investigations of poly(ethylene terephthalate)‐graft‐polystyrene copolymer films

Structural investigations of poly(ethylene terephthalate)‐graft‐polystyrene (PET‐g‐PS) films prepared by radiation‐induced grafting of styrene onto commercial poly(ethylene terephthalate) (PET) films were carried out by FTIR, X‐ray diffraction (XRD), and differential scanning calorimetry (DSC). The variation in the degree of crystallinity and the thermal characteristics of PET films was correlated with the amount of polystyrene grafted therein (i.e., the degree of grafting). The heat of melting was found to be a function of PET crystalline fraction in the grafted films. The grafting is found to take place by incorporation of amorphous polystyrene grafts in the entire noncrystalline (amorphous) region of the PET films and at the surface of the crystallites. This results in a decrease in the degree of crystallinity with the increase in the degree of grafting, attributed to the dilution of PET crystalline structure with the amorphous polystyrene, without almost any disruption in the inherent crystallinity. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 1949–1955, 2002; DOI 10.1002/app.10515     

Cation exchange membranes by radiation‐induced graft copolymerization of styrene onto PFA copolymer films. III. Thermal stability of the membranes

Thermal stability of cation exchange, PFA‐g‐polystyrene sulfonic acid membranes prepared by radiation‐induced graft copolymerization of styrene onto PFA films followed by sulfonation was studied by thermal gravimetric analysis (TGA) and oven heat treatment. The tested samples included original and grafted PFA films as reference materials. All the membranes showed multistep decomposition patterns due to dehydration, desulfonation, dearomatization, and decomposition of the PFA matrix. Investigations of the individual decomposition behaviors showed that the weight loss strongly depends upon the degree of grafting. However, the decomposition temperatures were found to be independent of the degree of grafting. The loss in some selected membrane properties such as ion exchange capacity and water uptake was found to be function of the degree of grafting, temperature, and the time of heat treatment. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 77: 1877–1885, 2000     

Synthesis of starch‐graft‐polyacrylonitrile hydrolyzate and its characterization

The graft copolymerization of three vinyl monomer species, acrylonitrile (AN), acrylamide (AAm), and acrylic acid (AA), onto starch was carried out with ceric salt (Ce salt) as an initiator. With 3 mmol/L Ce salt, the monomer activity onto starch decreased in the following order: AN > AAm > AA. Grafting efficiency with AN as the grafting monomer was greater than 90%, but with AA and AAm, it was less than 50%. Starch‐graft‐polyacrylonitrile was hydrolyzed to introduce amide and carboxyl groups into starch. The hydrolyzates were analyzed with infrared spectroscopy. The hydrolysis reaction was accelerated with increasing alkali concentration, reaction temperature, and time. The water absorbancy of the hydrolyzate increased with an increasing carboxyl molar fraction in the polymer, and it dissolved in water above a 0.6 molar fraction. The absorbancy of water was 2 times higher than that of a NaCl aqueous solution. The copper‐ion‐exchange capacity of the sample was greater in graft copolymers with higher carboxyl group contents. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 82: 1437–1443, 2001     

Evaluation of anionic‐ and cationic‐supported hydrogel membranes for sorption of Th(IV) and U(VI) ions from nitric acid medium

Functionalized membranes were obtained by radiation‐induced graft copolymerization (RIGP) of acrylamide‐acrylic acid (AAm‐AAc) and acrylamide‐4‐vinyl pyridine (AAm‐4VP) binary monomers on both low‐density polyethylene and polypropylene films. The supporting conditions as inhibitor concentration, irradiation dose comonomer compositions and concentrations were studied and optimized. The prepared membranes were characterized using SEM, DTA‐TG, and FTIR. They proved that supporting the selected hydrogels on the base films have modified their structure and enhanced their thermal and mechanical characteristics. The sorption characteristics of Th(IV) and U(VI) on the different membranes were studied. The amount of ions sorbed at equilibrium was found to increase with increase in the degree of graft at certain conditions. The kinetics of sorption was also studied and found to obey the Lagergren and Morris–Weber kinetic models. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 320–332, 2006     

Thermal properties of proton-conducting radiation-grafted membranes

Proton-exchange membranes are required to exhibit chemical, mechanical, and thermal stability for fuel cell applications. The present investigation has been carried out to explore the thermal behavior of poly(ethylene-alt-tetrafluoroethylene) (ETFE)-based proton-conducting membranes, both uncrosslinked and crosslinked, prepared by radiation grafting and subsequent sulfonation. The influence of preparation steps (irradiation, grafting, sulfonation, crosslinking) on the thermal degradation, crystallinity, and melting behavior of membranes with varying degree of grafting was examined. ETFE base film and grafted films were studied as the reference materials. Furthermore, poly(tetrafluoroethylene-co-hexafluoropropylene)-based grafted films and membranes were investigated as well for comparison. Membrane preparation steps, degree of grafting, crosslinking, type of base polymer have considerable influence on the thermal properties of membranes. The crystallinity of the films decreases slightly by grafting, while a significant decrease was observed after sulfonation. For instance, crystallinity decreased from 37% (pristine ETFE) to 36% (uncrosslinked grafted film) and 23% (uncrosslinked ETFE-based membrane). On the other hand, the melting temperature of the base polymer was almost unaffected by irradiation and grafting. The crosslinked ETFE-based membranes exhibit a slightly higher melting temperature (262.5°C) than their corresponding grafted films (261.3°C) and the base film (260.6°C). © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Development of membranes by radiation grafting of acrylamide into polyethylene films: Properties and metal ion separation

Polyethylene‐g‐polyacrylamide membranes were prepared by graft polymerization of acrylamide into polyethylene films using a preirradiation technique. The membranes showed good swelling in water and a maximum of 232% swelling was achieved for a graft level of 590%. The electrical resistance of the membranes decreased with increase in the degree of grafting to 200% and then stabilized with a further increase in grafting to 590%. The membranes had an excellent binding capacity for mercury ions. Almost 99% mercury separation was achieved from a metal solution of 200 ppm. The metal binding capacity increased with increase in the degree of grafting in the membranes. A binding capacity as high as 6.2 mmol/g in a membrane with 590% grafting was achieved. The pH of the metal solution did not have any significant influence on the binding ability of the membranes. The mercury‐loaded membranes showed better thermal stability as compared to those without metal binding. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 282–291, 2002     

Synthesis of Proton Exchange Membranes with Pendent Phosphonic Acid Groups by Irradiation Grafting of VBC

Proton exchange membranes with pendent phosphonic acid groups were synthesized by pre‐irradiation grafting from vinylbenzyl chloride onto FEP and ETFE films with subsequent Arbuzov phosphonation. Free phosphonic acid groups, which are necessary for proton conductivity, were obtained by acid ester hydrolysis. The phosphonated membranes were characterized by phosphonation degree, FTIR‐spectroscopy, ion exchange capacity (IEC), oxidation stability, swelling properties, and thermal properties (TGA).     

Influence of Radiation‐Induced Grafting Process on Mechanical Properties of ETFE‐Based Membranes for Fuel Cells

The mechanical stability is, in addition to thermal and chemical stability, a primary requirement of polymer electrolyte membranes in fuel cells. In this study, the impact of grafting parameters and preparation steps on stress–strain properties of ETFE‐based proton conducting membranes, prepared by radiation‐induced grafting and subsequent sulphonation, was studied. No significant change in the mechanical properties of the ETFE base film was observed below an irradiation dose of 50 kGy. It was shown that the elongation at break decreases with increasing both the crosslinker concentration and graft level (GL). However, the tensile strength was positively affected by the crosslinker concentration. Yield strength and modulus of elasticity are almost unaffected by the introduction of crosslinker. Interestingly, yield strength and modulus of elasticity increase gradually with GL without noticeable change of the inherent crystallinity of grafted films. The most brittle membranes are obtained via the combination of high GL and crosslinker concentration. The optimised ETFE‐based membrane (GL of ∼25%, 5% DVB v/v), shows mechanical properties superior to those of Nafion® 112 membrane. The obtained results were correlated qualitatively to the other ex situ properties, including crystallinity, thermal properties and water uptake of the grafted membranes.     

Part II. Properties of the grafted and sulfonated membranes

The physical and chemical properties of polystyrene grafted and sulfonated polytetrafluoroethylene (PTFE‐graft‐PSSA) membranes prepared by radiation‐induced grafting of styrene onto commercial PTFE films using simultaneous irradiation technique followed by a sulfonation reaction are evaluated. The investigated properties include water uptake, ion exchange capacity, hydration number and ionic conductivity. All properties are correlated with the amount of grafted polystyrene (degree of grafting). The thermal stability of the membrane evaluated by thermal gravimetric analysis (TGA) is compared with that of original and grafted PTFE films. The membrane surface structural properties are analysed by electron spectroscopy for chemical analysis (ESCA). Membranes having degrees of grafting of 18 % and above show a good combination of physical and chemical properties that allow them to be proposed for use as proton conducting membranes, provided that they have sufficient chemical and mechanical stability. © 2000 Society of Chemical Industry     

Comparative investigations of radiation‐grafted proton‐exchange membranes prepared using single‐step and conventional two‐step radiation‐induced grafting methods

Proton‐exchange membranes containing poly(styrene sulfonic acid) grafts hosted in poly(vinylidene fluoride) (PVDF) films were prepared using two radiation‐induced grafting methods: a single‐step grafting method (SSGM) involving grafting of sodium styrene sulfonate onto electron beam (EB)‐irradiated PVDF films and a conventional two‐step grafting method (CTSGM) in which styrene monomer is grafted onto EB‐irradiated PVDF films and subsequently sulfonated. Differential scanning calorimetry, universal mechanical testing and scanning transmission electron microscopy were used to evaluate the thermal, mechanical and structural changes developed in the membranes during the preparation procedures. Physicochemical properties such as water uptake, hydration number and ionic conductivity were studied as functions of ion‐exchange capacity and the results obtained were correlated with the structural changes accompanying each preparation method. Membranes obtained using the SSGM were found to have superior properties compared to their counterparts prepared using the CTSGM suggesting the former method is more effective than the latter for imparting desired functionality and stability properties to the membranes. Copyright © 2010 Society of Chemical Industry     

Synthesis and characterization of poly(amide–imide)s and their precursors as materials for membranes

Water soluble diamine amic acids (DAAs) were synthesized by reacting aliphatic diamines with pyromellitic dianhydride. Poly(amide–amic acid)s (PAAs) were prepared by interfacial polycondensation of DAAs in aqueous sodium hydroxide solution with isophthaloyl chloride in dichloromethane. Poly(amide–imide)s (PAIs) containing alternating (amide–amide)–(imide–imide) sequences were obtained by thermal cycloimidization of the PAA films at 175°C for 4 h in a forced air woven. The PAIs were readily soluble in polar aprotic solvents such as dimethylformamide, dimethylacetamide, dimethylsulfoxide, and N‐methyl‐2‐pyrrolidone. The inherent viscosities of the polymers are in the range of 0.97–1.7 dL/g. The polymers were characterized by IR, ¹H nuclear magnetic resonance (NMR), and thermogravimetric analysis (TGA). Thin film composite membranes containing PAA ultrathin barrier layer were prepared by in situ interfacial polycondensation of DAA in water with trimesoyl chloride or isophthaloyl chloride in hexane on the surface of a porous polysulfone membrane. The membranes were characterized for water permeability and for the separation of NaCl and Na₂SO₄. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 75: 1721–1727, 2000     

Radiation‐modified copolymer for the extraction of metal ions from water

The modification of heavy‐duty polyethylene films was carried out through the graft copolymerization of acrylamide and vinyl acetate mixtures of different compositions with the simultaneous radiation method. The influence of the synthesis conditions (the irradiation dose, comonomer composition, and dilution) on the degree of grafting was investigated. The grafted samples were characterized with Fourier transform infrared spectroscopy, scanning electron microscopy, and differential scanning calorimetry. The effect of the grafting degree on the thermal stability of the modified polymer was examined. The extraction of heavy and toxic metals such as cadmium, cobalt, copper, nickel, and lead by the modified heavy‐duty polyethylene was evaluated, and the metal‐ion uptake by the grafted and chemically treated samples seemed better than that of the grafted and untreated ones. Both the rate and amount of the metal‐ion uptake were affected by the temperature of the feed solution and the grafting degree. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Structure-property Relationships in Radiation Grafted Poly(tetrafluoroethylene)-<Emphasis Type="Italic">graft</Emphasis>-polystyrene Sulfonic Acid Membranes

Structure-property relationships in poly(tetrafluoroethylene)-graft-polystyrene sulfonic acid (PTFE-g-PSSA) membranes prepared by radiation-induced grafting of styrene onto poly(tetrafluoroethylene) (PTFE) films using simultaneous radiation-induced grafting followed by sulfonation reaction were established. The physico-chemical properties of the membranes such as ion exchange capacity, swelling and ionic conductivity were correlated with the degree of grafting and the structural changes taking place in the membrane matrix during the preparation procedure. The variation in the crystallinity of membranes was studied by differential scanning calorimetry (DSC). The membranes thermal stability was evaluated using thermogravimetric analysis (TGA) and the effect of the heat treatment on the ion exchange capacity and the water uptake was investigated. The membranes were found to undergo substantial structural changes in the form of ionic sites increase, hydrophilicity enhancement, hydrophobicity reduction and crystallinity decrease with the increase in the degree of grafting. These structural changes were found to have a collective effect on the physico-chemical properties of the membranes but their relative contribution depends on the degree of grafting.     

Synthesis of pH‐responsive polyethylene terephthalate track‐etched membranes by grafting hydroxyethyl‐methacrylate using atom‐transfer radical polymerization method

pH‐responsive polyethylene terephthalate (PET) track‐etched membranes were synthesized by grafting 2‐hydroxyethyl‐methacrylate (HEMA) on the surface of the membrane via atom transfer radical polymerization. The controllability of grafting polymerization of HEMA on membrane surface is systematically investigated. The pH‐responsive characteristics of PET‐g‐poly(2‐hydroxyethyl‐methacrylate) (PHEMA) gating membranes with different grafted PHEMA chain lengths are measured by tracking the permeation of water solution with different pH values. The results show that the grafting polymerization is controllable, and the permeation of grafted membranes is affected by the grafted PHEMA chain lengths on the surface of membrane. The results also demonstrate that the grafted PET membranes exhibit reversible pH‐response permeation to environmental pH values. Desired pH‐responsive membranes are obtained by controlling the grafted PHEMA chain lengths via atom transfer radical polymerization method. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40912.