Free‐radical grafting of acrylic acid onto isotactic polypropylene using styrene as a comonomer in supercritical carbon dioxide

Free‐radical grafting of acrylic acid (AAc) onto isotactic polypropylene (iPP) using styrene (St) as a comonomer in supercritical carbon dioxide (SCCO₂) medium was studied. The effects of temperature and pressure of reaction on functionalization degree (grafting degree of AAc) of the products were analyzed. The increase of reaction temperature increases the diffusion of monomers and radicals in the disperse reaction system of SCCO₂. In addition, the increase of temperature accelerates the decomposition rate of 2,2′‐azobisisobutyronitrile (AIBN), thus promoting grafting reaction. It was also observed that functionalization degree of the products decreases with the increase of pressure of SCCO₂ in the range of experiment. The effects of comonomer St on the functionalization degree of the products were investigated. The AAc graft degree of the resulting polymer was drastically higher in the present of St. It reached a maximum when the mass ratio of St and AAc was about 0.7 : 1. Because AAc is not sufficiently reactive toward iPP macroradicals, it would be helpful to use a second monomer that can react with them much faster than AAc. St preferentially reacts with the iPP macroradicals to form more stable styrene macroradicals, which then copolymerize with AAc to form branches. The highest functionalization degree was obtained when the AIBN was 0.75 wt %. When the initiator was used excessively, the functionalization degree decreased because of severe chain degradation of the iPP backbone. The morphologies of pure iPP and grafted iPP are different under the polarizing optical microscope. The diameter of the pure iPP spherulites is 20–38 μ and that of the grafted iPP spherulites is reduced with the increase of the functionalization degree of the products. This is proposed to be because the polar grafts formed during the reaction would have a tendency to associate in the hydrophobic PP environment. This might preserve some of the local crystalline order that existed during the reaction in the swollen iPP phase. It can be proven by a DSC cooling investigation that the crystallization temperature increased as the functionalization degree increased. This is proposed to be because the side‐chain of grafting polymer helps to bring about the heterogeneous nucleation in grafting polymer. Therefore, a large number of nuclei can emerge to a lesser supercooling degree. It can be also proven that the percent crystallization decreased as the functionalization degree increased, probably due to the grafted branches, which disrupted the regularity of the chain structure and increased the spacing between the chains. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 2203–2210, 2004     

Melt grafting of maleic anhydride onto polypropylene with 1‐decene as a second monomer

The influence of 1‐decene as the second monomer on the melt‐grafting behavior of maleic anhydride (MAH) onto polypropylene (PP) was studied with differential scanning calorimetry and Fourier transform infrared spectroscopy. We found that the value of the grafting degree increased from 0.68% for pure MAH‐g‐PP to 1.43% for the system with a 1‐decene/MAH molar ratio of 0.3, whereas the maximum value with styrene (St) as the second monomer was 0.98% under an St/MAH molar ratio of 1.0. Compared with the contribution of St/MAH‐g‐PP to the peeling strength between the PP and polyamide (PA) layer for a PP/PA laminated film, the introduction of 1‐decene/MAH‐g‐PP increased the peeling strength from 180 g/15 mm to 250 g/15 mm. 1‐Decene inhibited the chain scission behavior of PP. 1‐Decene reacted with MAH to form a 1‐decene/MAH copolymer or the Alder‐ene reaction product before the two monomers grafted onto PP. The grafting of the reactive product onto PP greatly improved the grafting degree of MAH. What is more, because of the similar chemical structures of 1‐decene and PP, the affinity of 1‐decene with PP was higher than that of St. Compared with St, the introduction of less 1‐decene led to a higher grafting degree and higher peeling strength. Therefore, we concluded that 1‐decene was more effective for improving the grafting degree of MAH onto PP. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Supercritical CO2 assisted ternary-monomer grafting copolymerization of polypropylene

Free-radical grafting of ternary-monomer onto polypropylene (PP) particles in the solid state has been studied using supercritical carbon dioxide (SC CO₂) as a solvent and a swelling agent. The PP particles were first swelled with the monomers and AIBN as an initiator, using SC CO₂ at different experimental conditions of pressure, temperature and treatment time. After releasing CO₂, monomers were grafted onto PP in different temperatures. During monomer selection, combination of soft monomer and hard monomer was used in order to tune polarity and flexibility of grafted polymer. FTIR spectra confirmed that ternary-monomer had been grafted onto PP and SEM showed that grafted molecules had been uniformly distributed in the PP substrate. TG analysis indicated that thermal stability of grafting modified PP had been improved, and DSC revealed that grafting leads to a lower degree of crystallinity of polypropylene.     

Bulk grafting of poly(styrene‐alt‐maleic anhydride) onto preirradiated polyolefin membranes in supercritical carbon dioxide

To take advantage of the property of supercritical carbon dioxide as both a solvent and swelling agent, the bulk grafting of poly(styrene‐alt‐maleic anhydride) [P(MAH‐alt‐St)] onto preirradiated polyolefin membranes was performed by a combination of γ‐ray‐preirradiation‐induced graft copolymerization and supercritical fluid‐swollen polymerization. The trapped radicals on the polyolefin backbones were uniformly distributed by γ‐ray irradiation under a nitrogen atmosphere. Subsequently, these polymeric trapped radicals initiated the alternating copolymerization of styrene (St) and maleic anhydride (MAH) infused into the swollen polymer matrix with the aid of supercritical CO₂. It was important that the graft copolymers were relatively pure without any contaminants, including homopolymers, monomers, and initiators. The experimental results show that the degree of grafting could be easily controlled. In addition, St/MAH could synergistically promote the bulk grafting process and strongly effect on the alternating trend; this was confirmed by element analysis and differential scanning calorimetry. Soxhlet extraction, X‐ray diffraction, and Fourier transform infrared spectroscopy indicated that the P(MAH‐alt‐St) was covalently bonded to the polymeric backbones. Scanning electron microscopy showed that the alternating graft chains were uniformly dispersed throughout the 5‐mm thickness of the polymer membranes on the nanometer scale. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Synthesis of functional polypropylene via solid‐phase grafting soft vinyl monomer and its mechanism

Solid‐phase grafting of a soft vinyl monomer, butyl methylacrylate (BMA), onto polypropylene (PP) matrixes with 2,2′‐azobisisobutyronitrile (AIBN) as initiator was carried out to enhance the polarity of polymer. Soft vinyl monomer was a novel notion in grafting modification of PP. Effects of swell time, BMA concentration, AIBN concentration, grafting reaction time, and temperature on grafting percentage (G_p) and grafting efficiency (G_e) were examined. The optimal conditions of grafting reaction were obtained: swell time of 60 min, BMA concentration of 6 wt %, AIBN concentration of 0.05 wt %, reaction temperature of 85°C, and reaction time of 2 h. The grafting samples were investigated by such characterization techniques as Fourier transform infrared spectroscopy (FTIR), thermal gravimetric analysis (TGA), and scanning electron microscope (SEM) analysis. FTIR results indicated that BMA was actually grafted onto PP backbone. TGA results showed that the decomposition temperature increases with addition of BMA into PP backbone. SEM results indicated that the surfaces of PP‐g‐BMA had a markedly bumpy texture, whereas the pure PP surface was very smooth. Water contact angle results showed that the polarity and hydrophilicity of PP were improved effectively. Compared with the traditional monomer MAH, G_p, and G_e, melt flow rate and mechanical property results all indicated that the soft vinyl monomer had a many advantages in the modification of PP. In the end, the mechanism of solid grafting was discussed. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Study of multi‐monomer melt‐grafting onto polypropylene in an extruder

Free‐radical melt‐grafting of the dual‐monomer systems glycidyl methacrylate–styrene (GMA‐St) and hydroxyethyl methacrylate–styrene (HEMA‐St) onto polypropylene (PP) has been studied using a single‐screw extruder. For single monomer grafting systems, degradation of PP was unavoidable and deterioration of the mechanical properties of the grafted PP subsequently occurred because of β‐scission of PP chains during the free‐radical melt‐grafting process. However, for the dual‐monomer systems, it is shown that the addition of styrene as a comonomer can significantly enhance the GMA or HEMA grafting levels on PP and reduce the extent of β‐scission of PP backbone. It has been found that the grafting degree of dual‐monomer melt‐grafted PP, such as PP‐g‐(GMA‐co‐St) or PP‐g‐(HEMA‐co‐St), is about quadruple that of single‐monomer grafted PP for the same monomer and dicumyl peroxide concentrations. Moreover, the melt flow rate of the dual‐monomer grafted PP is smaller than that of the unmodified PP. Hence, PP not only was endowed with higher polarity, but also kept its good mechanical properties. © 2000 Society of Chemical Industry     

Peroxide‐catalyzed swell grafting of maleic anhydride onto polypropylene

A new grafting method was developed to incorporate maleic anhydride directly onto solid‐state polypropylene powders. Maleic anhydride grafts altered the nonpolar characteristics of polypropylene so that much better mixing was achieved in blends and composites of polypropylene with many other polymers and fillers. Maleic anhydride was grafted onto polypropylene by the peroxide‐catalyzed swell grafting method, with a maximum extent of grafting of 4.60%. Fourier transform infrared spectroscopy, differential scanning calorimetry, thermogravimetric analysis, scanning electron microscopy, tensile testing, and impact testing were used to characterize the isotactic polypropylene (iPP), maleic anhydride grafted polypropylene (MAH‐g‐iPP), and (isotactic polypropylene)/(calcium carbonate) composites (iPP/CaCO₃). The crystallinity and heat of fusion of the MAH‐g‐iPP decreased as the extent of grafting increased. The mechanical properties of the CaCO₃ filled polypropylene were improved by adding MAH‐g‐iPP as a compatibilizing agent. The dispersion of the fillers in the polymer matrix and the adhesion between the CaCO₃ particles and the polymer matrix were improved by adding the compatibilizer.     

Maleic anhydride/styrene melt grafting and crosslinking onto ethylene‐octene copolymer

Melt grafting of the multimonomer system of maleic anhydride (MAH)/styrene (St) onto ethylene‐octene copolymer (POE) was performed by a twin‐screw extruder. The effects of St and initiator contents as well as MAH/St on the grafting reaction were investigated. The structure and properties of the grafted POE were characterized by the Fourier transform infrared spectroscopy, melt flow index, dynamic rheological behaviors, and thermogravimetric analysis. It is shown that the addition of St can significantly enhance MAH grafting degree onto POE. MFI values of grafted POE are affected not only by MAH/St copolymer concentration, but also by initiator concentration. These data indicate that the interaction and reaction between MAH and St monomers plays an important role in the grafting reaction. St improves the grafting reactivity of MAH and reacts with MAH before the two monomers graft onto POE. And high grafting degree can be obtained while the gel content is still low. Compared with neat POE, grafted POE shows different dynamic rheological behaviors and high thermal stability. POLYM. ENG. SCI., 2008. © 2008 Society of Plastics Engineers     

Grafting of poly(vinyl chloride) and polypropylene with styrene in a supercritical CO2 solvent medium: Synthesis and characterization

Graft copolymerization of styrene onto poly(vinyl chloride) (PVC) and polypropylene (PP) was carried out in a supercritical CO₂ medium using AIBN as a free radical initiator. The supercritical CO₂ medium served as a reaction medium in addition to being a solvent for the styrene monomer and the free radical initiator. The reaction temperature and pressure were kept above the critical points of the solvent‐monomer mixture to form a homogeneous single‐phase medium. The resulting graft copolymers were characterized using Fourier transform infrared spectroscopy (FTIR), differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), and nuclear magnetic resonance (NMR) techniques. The weight percent of grafting was determined using IR absorbance ratio technique. TGA results showed that the thermal stabilily of grafted copolymer of PVC was better than that of PVC, while grafted copolymer of PP had poorer thermal stability than PP. DSC results showed that glass transition temperatures (T_g's) of the grafted copolymers were higher than those of the starting polymers PVC and PP. The presence of polystyrene attached to the backbone polymer was confirmed by ¹H NMR and ¹³C NMR analyses.     

Novel multimonomer‐grafted polypropylene preparation and application in polypropylene/poly(vinyl chloride) blends

A novel grafted polymer was prepared in one step through free‐radical melt grafting in a single‐screw extruder. It was shown that the addition of styrene (St) to the melt‐grafting system as a comonomer could significantly enhance the grafting degree of methyl methacrylate (MMA) onto polypropylene (PP) and reduce the degradation of the PP matrix by means of Fourier transform infrared and melt flow rate testing, respectively. Then, the potential of using multimonomer‐grafted PP, which was designated PP‐g‐(St‐co‐MMA), as the compatibilizer in PP/poly(vinyl chloride) (PVC) blends was also examined. In comparison with PP/PVC blends, the average size of the dispersed phase was greatly reduced in grafted polypropylene (gPP)/PVC blends because of the addition of the PP‐g‐(St‐co‐MMA) graft copolymer. The tensile strength of the gPP/PVC blends increased significantly, and the impact strength was unchanged from that of the pure PP/PVC blends. The results of differential scanning calorimetry and scanning electron microscopy suggested that the compatibility of the PP/PVC blends was improved. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Styrene‐assisted grafting of maleic anhydride onto isotactic poly butene‐1

Grafting of maleic anhydride (MAH) onto isotactic poly butene‐1 (iPB‐1) was carried out by thermal decomposition of dicumyl peroxide (DCP) using electron‐donating monomer styrene (St), and were carried out in the molten state in a twin‐screw extruder according to an experimental design in which the content of MAH and St were varied. The calibration curve was constructed from FTIR measurements and titration which can obtain the absolute amounts of grafted MAH according to FTIR data. The proposed mechanism was that when St is added to the iPB‐1/MAH/peroxide grafting system, St reacted first with MAH to form a charge‐transfer complex (CTC). Then CTC react (or copolymerize) with macroradicals. The grafting of MAH onto iPB‐1 (iPB‐1‐MAH) accelerated crystalline transformation rate of form II to I. The contact angle decreased with the increase of grafting degree, which indicated that surface polarity increased. POLYM. ENG. SCI., 2011. © 2011 Society of Plastics Engineers     

Extrusion foaming behavior of a polypropylene/nanoclay microcellular foam

With maleic anhydride grafted polypropylene (PP‐g‐MAH) as a compatibilizer, composites of block‐copolymerized polypropylene (B‐PP)/nanoclay were prepared. The effects of the PP‐g‐MAH and nanoclay content on the crystallization and rheological properties of B‐PP were investigated. The microcellular foaming behavior of the B‐PP/nanoclay composite material was studied with a single‐screw extruder foaming system with supercritical (SC) carbon dioxide (CO₂) as the foaming agent. The experimental results show that the addition of nanoclay and PP‐g‐MAH decreased the melt strength and complex viscosity of B‐PP. When 3 wt % SC CO₂ was injected as the foaming agent for the extrusion foaming process, the introduction of nanoclay and PP‐g‐MAH significantly increased the expansion ratio of the obtained foamed samples as compared with that of the pure B‐PP matrix, lowered the die pressure, and increased the cell population density of the foamed samples to some extent. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 44094.     

The effect of epoxy and tetramethyl thiuram disulfide on melt‐grafting of maleic anhydride onto polypropylene by reactive extrusion

In this report, melt grafting of maleic anhydride (MAH) and epoxy resin onto polypropylene (PP) by peroxide‐initiated reactive extrusion has been investigated. As evidenced by Fourier transform infrared spectroscopy, both MAH and epoxy resin were successfully grafted onto PP through the reactions of MAH with PP and epoxy resin with MAH. It was found that tetramethyl thiuram disulfide could promote the grafting of MAH and inhibit the degradation of PP, as revealed by chemical titration and melt flow experiments, through prolonging the lifetime of the macroradical; meanwhile, epoxy resin could reduce the sublimation of MAH and the maximum grafting degree of MAH. Furthermore, the introduction of grafted products was found to enhance the mechanical properties of PP/glass fiber composites, and this influence was very significant at high grafting degrees with a high content of epoxy resin, which could be interpreted in terms of improved compatibility and adhesion at the interface. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43422.     

Improvements of polypropylene grafted maleic anhydride with ultrasonication, pre-irradiation and co-irradiation methods

This paper presented many improvements of polypropylene (PP) grafted maleic anhydride (MAH), including how to increase graft degree (G) and graft efficiency (G _E ) of MAH onto PP and how to reduce side reactions during grafting. Three grafting methods ultrasonication, pre-irradiation and co-irradiation were employed, and a lot of additives were adopted in our research, such as styrene (St), ethyl benzoate, dibutyl phthalate (DBP), 2,2′-bipyridine, divinylbenzene (DVB), benzoyl peroxide (BPO) and p-hydroquinone. The effects of the different grafting methods and additives were determined by G and G _E values, viscosity, FTIR and DSC. Experimental results showed that the highest G value was obtained in co-irradiation method in the presence of St, and side reactions could be also reduced. The best reflux time for G value measuring, the storage time on G and batch feeding times of MAH on G in pre-irradiation method, and the mechanism of PP grafted MAH were all studied.     

Crystallization kinetics of maleic anhydride‐modified iPP studied by POM

Melt nucleation and crystallization behavior of homo‐isotatic polypropylene (homo‐iPP), maleic anhydride (MAH)‐grafted‐iPP, and MAH‐modified iPP, produced from iPP and a small amount of MAH‐grafted‐iPP, was investigated by polarizing optical microscopy (POM), at T_c = 121–135^oC. Nucleation processes at a given T_c were faster for modified PP as compared to neat iPP. The induction time for nucleation increased nonlinearly with increasing T_c and decreased for modified PP, probably as a result of promoted heterogeneous nucleation due to the presence of carbonyl groups of MAH‐grafted‐PP. The average spherulite sizes were decreased by modification, and the growth rate was enhanced in maleated PP and modified PP. The induction time approach was applied to the results obtained by POM to compare the tendency for heterogeneous nucleation of neat and MAH‐modified PP. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 77: 3107–3118, 2000     

Poly(propylene)–poly(propylene)‐grafted maleic anhydride–organic montmorillonite (PP–PP‐g‐MAH–Org‐MMT) nanocomposites. II. Nonisothermal crystallization kinetics

The nonisothermal crystallization kinetics of poly(propylene) (PP), PP–organic‐montmorillonite (Org‐MMT) composite, and PP–PP‐grafted maleic anhydride (PP‐g‐MAH)–Org‐MMT nanocomposites were investigated by differential scanning calorimetry (DSC) at various cooling rates. Avrami analysis modified by Jeziorny and a method developed by Mo well‐described the nonisothermal crystallization process of these samples. The difference in the exponent n between PP and composite (either PP–Org‐MMT or PP–PP‐g‐MAH–Org‐MMT) indicated that nonisothermal kinetic crystallization corresponded to tridimensional growth with heterogeneous nucleation. The values of half‐time, Z_c; and F(T) showed that the crystallization rate increased with the increasing of cooling rates for PP and composites, but the crystallization rate of composites was faster than that of PP at a given cooling rate. The method developed by Ozawa can also be applied to describe the nonisothermal crystallization process of PP, but did not describe that of composites. Moreover, the method proposed by Kissinger was used to evaluate the activation energy of the mentioned samples. The results showed that the activation energy of PP–Org‐MMT was much greater than that of PP, but the activation energy of PP–PP‐g‐MAH–Org‐MMT was close to that of pure PP. Overall, the results indicate that the addition of Org‐MMT and PP‐g‐MAH may accelerate the overall nonisothermal crystallization process of PP. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 3093–3099, 2003     

Study of dynamically cured PP/MAH‐g‐PP/talc/epoxy composites

In the present study, an epoxy resin was dynamically cured in a polypropylene (PP)/maleic anhydride–grafted PP (MAH‐g‐PP)/talc matrix to prepare dynamically cured PP/MAH‐g‐PP/talc/epoxy composites. An increase in the torque at equilibrium showed that epoxy resin in the PP/MAH‐g‐PP/talc composites had been cured by 2‐ethylene‐4‐methane‐imidazole. Scanning electron microscopy analysis showed that MAH‐g‐PP and an epoxy resin had effectively increased the interaction adhesion between PP and the talc in the PP/talc composites. Dynamic curing of the epoxy resin further increased the interaction adhesion. The dynamically cured PP/MAH‐g‐PP/talc/epoxy composites had higher crystallization peaks than did the PP/talc composites. Thermogravimetric analysis showed that the addition of MAH‐g‐PP and the epoxy resin into the PP/talc composites caused an obvious improvement in the thermal stability. The dynamically cured PP/MAH‐g‐PP/talc/epoxy composites had the best thermal stability of all the PP/talc composites. The PP/MAH‐g‐PP/talc/epoxy composites had better mechanical properties than did the PP/MAH‐g‐PP/talc composites, and the dynamically cured PP/MAH‐g‐PP/talc/epoxy composites had the best mechanical properties of all the PP/talc composites, which can be attributed to the better interaction adhesion between the PP and the talc. The suitable content of epoxy resin in the composites was about 5 wt %. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci, 2006     

Ultrasonic induced grafting of maleic anhydride onto polypropylene in melt state

This paper presented a model study on maleic anhydride (MAH) grafted polypropylene (PP) performed in melt state through ultrasonic initiation without any chemical initiator and solvent. The structures of PP-g-MAH were characterized by FTIR and ¹³C NMR and the mechanism were discussed. The graft degree (G) was determined by titration using a solution of organic base tetra-butyl ammonium hydroxide (TBAOH) in ethanol, and the effects of ultrasonic intensity, MAH concentration and styrene (St) on G and graft efficiency (G _E ) of MAH were investigated. Results showed that MAH was successfully grafted onto the PP chain and the optimum conditions for grafting were at an ultrasonic intensity of 300 W with a MAH concentration of 25 wt.%, and the maximum G of MAH of 3.34 wt.% was obtained when the molar ratio of St to MAH was 1:1. DSC and XRD were also employed to determine the thermodynamic performance and crystalline structures of the products.     

多单体固相接枝聚丙烯

用乙醚作分散剂,将接枝单体和引发剂均匀分布到聚丙烯(PP)粒子表面,改善相间传质;以偶氮二异丁腈为引发剂,用固相接枝方法制备了丙烯酸丁酯(BA)-马来酸酐(MAH)-苯乙烯(St)接枝PP。考察了接枝单体用量、引发剂用量、反应温度及时间、界面剂用量等对接枝的影响,用傅里叶变换红外光谱仪、热重分析仪和扫描电子显微镜等对接枝产物进行了表征。结果表明:使用分散剂消除了普通固相反应出现的结块现象,接枝单体分布比较均匀;PP为20.0 g时,n(BA)/n(MAH)/n(St)为2:1:1,接枝单体质量分数为6%,引发剂质量分数为0.3%,在80℃反应1.5 h,得到了接枝率为3.48%的接枝产物;产物的拉伸强度没有变化,但极性和热稳定性得到提高。     

丙烯酸丁酯、马来酸酐、苯乙烯三单体固相接枝改性聚丙烯的研究

以丙烯酸丁酯（BA）、马来酸酐（MAH）和苯乙烯（St）为接枝单体,偶氮二异丁腈（AIBN）为引发剂,加入少量有机溶剂作分散剂,对聚丙烯进行固相接枝改性制备接枝共聚物。考察了反应时间、反应温度、引发剂用量等因素对接枝反应的影响,用红外光谱对接枝产物进行了表征。结果表明,当引发剂用量（以PP质量为基准）为0．3％,单体（n（BA）：n（St）：n（MAH）=2：1：1）总投料量为4％时,得到了接枝率为3．26％的接枝产品。单体利用率达到70％。