Effect of octene content in poly(ethylene‐co‐1‐octene) on the properties of poly(propylene)/poly(ethylene‐co‐1‐octene) blends

Ethylene‐octene random copolymer (EOC) is one of the most commonly employed elastomers for PP, and as such its rubber toughening efficiency has been extensively studied. However, most existing studies employ EOC containing an octene comonomer of about 8 mol %. Therefore, in this study, we investigated the effect of EOC octene comonomer content on the morphology and thermal and mechanical properties of PP‐ethylene random copolymer (PP‐CP)/EOC (80/20 wt %/wt %) blends. It was clearly shown that the properties of the blends are significantly affected by the octene content. The rubber particle size of the blends decreased as the octene content in the EOC was increased, which was a consequence of the reduced interfacial tension between PP‐CP and EOC. Impact strength of the blends as a function of octene content displayed a brittle‐ductile transition. The tensile yield strength and modulus of the PP‐CP/EOC blends were decreased by addition of EOC, owing to incorporation of the soft EOC into the hard PP‐CP. The tensile yield strength and modulus of PP‐CP/EOC blends decreased monotonically with the octene content in the EOC. The melting temperature as well as the crystallinity of the PP‐CP phase were not affected significantly by the addition of EOC whereas a notable shift in melting and crystallization temperatures was observed for the EOC phase. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 1133–1139, 2007     

Evaluation of toughening mechanisms of polypropylene/ethylene–octene copolymer/maleic anhydride‐grafted poly(ethylene‐co‐octene)/clay nanocomposite

The toughness of a polypropylene (PP)/ethylene‐octene copolymer (EOC)/maleic anhydride‐grafted poly(ethylene‐co‐octene) (EOC‐g‐MA)/clay nanocomposite and blends of PP/EOC and PP/EOC/EOC‐g‐MA was investigated using Charpy impact and single‐edge‐notch tensile (SENT) tests. In order to understand the toughening mechanisms, impact fracture surfaces and damage zones of single‐edge‐notch samples were studied with scanning electron microscopy and transmission optical microscopy, respectively. It was observed that the addition of EOC‐g‐MA to PP/EOC blend led to improvements in both impact strength and fracture energy of SENT tests because of the enhanced compatibility of the blend, which resulted from reduced EOC particle size and improved interfacial adhesion, and the decreased crystallinity of PP. The incorporation of clay to PP/EOC/EOC‐g‐MA blend caused a further increase of the toughness, owing to the greater decrease in the size of elastomer particles, to the presence of clay tactoids inside the elastomer phase and presumably to debonding of clay layers during the low‐speed SENT tests. The results of microscopic observations showed that the main toughening mechanism in PP/EOC/EOC‐g‐MA blend and PP/EOC/EOC‐g‐MA/clay nanocomposite is crazing. Copyright © 2012 Society of Chemical Industry     

Rheological and thermal properties of binary blends of polypropylene and poly(ethylene‐CO‐1‐octene)

Dynamic viscoelastic properties of binary blends consisting of an isotactic polypropylene (i‐PP) and ethylene‐1‐octene copolymer (PEE) were investigated to reveal the relation between miscibility in the molten state and the morphology in the solid state. In this study, PEE with 24 wt % of 1‐octene was employed. The PEE/PP blend with high PEE contents showed two separate glass‐relaxation processes associated with those of the pure components. These findings indicate that the blend presents a two‐phase morphology in the solid state as well as in the molten state. The PEE/PP blend with low PEE content showed a single glass‐relaxation process, indicating that PEE molecules were probably incorporated in the amorphous region of i‐PP in the solid state. The DMTA analysis showed that the blends with low PEE contents presented only one dispersion peak, indicating a certain degree of miscibility between the components of these blends. These results are in accordance with the results of the rheological analysis. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 79: 1634–1639, 2001     

Rheological and morphological properties of high‐density polyethylene and poly(ethylene–octene) blends

The rheological and morphological properties of blends based on high‐density polyethylene (HDPE) and a commercial ethylene–octene copolymer (EOC) produced by metallocene technology were investigated. The rheological properties were evaluated in steady and dynamic shear experiments at 190°C in shear rates ranging from 90 s^?1 to 1500 s^?1 and frequency range between 10^?1 rad/s and 10² rad/s, respectively. These blends presented a high level of homogeneity in the molten state and rheological behavior was generally intermediate to those of the pure components. Scanning electron microscopy (SEM) showed that the blends exhibit dispersed morphologies with EOC domains distributed homogeneously and with particle size inferior to 2 μm. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 2240–2246, 2002     

Study on poly(propylene)/ammonium polyphosphate composites modified by ethylene‐1‐octene copolymer grafted with glycidyl methacrylate

The compatibilization effect of ethylene‐1‐octene copolymer grafted with glycidyl methacrylate (POE‐g‐GMA) as an interface compatibilizer on the mechanical and combustion properties, and the morphology and structures of the cross sections of ammonium polyphosphate (APP)–filled poly(propylene) (PP) were investigated by thermogravimetry, dynamic mechanical analysis, and differential scanning calorimetry. The results indicated that the toughness of the PP/APP composites increased rapidly with adding POE‐g‐GMA; the dynamic mechanical spectra revealed that the increase of the toughness was closely related to the peaks of loss modulus (E″) and mechanical loss (tan δ). The improvement of the dispersion of APP in the PP matrix was attributed to the addition of POE‐g‐GMA; it was found that the interfacial adhesion between the filler and matrix was enhanced when the grafting material was added to the composites. Under such circumstances, the ratio of char formation was increased when the PP composites were heated, although the content of flame retardant was not changed, so the flame retardance of the material was improved. The addition of POE‐g‐GMA increased the rate of crystallization. At the same time, the degree of crystallinity and the temperature at the beginning of crystallization were decreased, although exerting little influence on the melt behavior of the crystallization of the composites. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 412–419, 2004     

Exploring the influence of co‐monomer content in the dry crosslinked ethylene octene copolymer based blends

This article illustrates the influence of co‐monomer content in the ethylene octene copolymer (EOC) on the dry curing process of EOC:PDMS rubber blends. The EOC:PDMS blends were prepared by melt mixing in an internal mixer and crosslinked through electron beam radiation method. During electron beam irradiation both the EOC and PDMS phase gets crosslinked; which is evident from the gel content study. From the rheology analysis, it is understood that the EOC with high octene (co‐monomer) content has better radiation crosslinkability as compared with the EOC with low co‐monomer content. Through radiation crosslinking, the physico‐mechanical properties of the EOC:PDMS system was improved significantly. The tensile strength of high co‐monomer content EOC:PDMS 70:30 blends were drastically improved by 49.5% on irradiation with a dosage of 75 kGy. Morphology study of the EOC:PDMS system were carried out by scanning electron microscopy (SEM) and correlated with the physico‐mechanical properties. The radiation crosslinked blends shows higher volume resistivity, lower dielectric constant, and loss as compared with the uncrosslinked counterparts. POLYM. ENG. SCI., 57:1016–1027, 2017. © 2016 Society of Plastics Engineers     

Large improvement in trap level and space charge distribution of polypropylene by enhancing the crystalline − amorphous interface effect in blends

The accumulation of space charge in high voltage direct current cable will bring the insulation to failure; the addition of nanoparticles can markedly improve the space charge distribution characteristics inside the cable insulation, but particle agglomeration and cavitation lead to difficulty in controlling the properties of nanocomposites. In this paper, polypropylene (PP)/propylene‐ethylene copolymer (PEC) and PP/ethylene‐octene copolymer (EOC) blends were prepared by mechanical blending in order to improve both mechanical properties and space charge distribution. Dynamic mechanical thermal analysis shows that both blends have excellent mechanical properties for recyclable power cable. Pulsed electro‐acoustic and thermally stimulated depolarization current tests illustrate that PP/EOC blends significantly decrease space charge accumulation and remarkably increase the trap density in the bulk compared with PP and PP/PEC blends. The increase of the trap density in PP/EOC blends can be explained as the result of the shallow traps introduced by the crystalline ? amorphous interface existing in the boundaries of spherulites. The shallow traps can act as hopping sites to improve the transportation of space charges. © 2016 Society of Chemical Industry     

Melt viscoelastic properties of peroxide cured polypropylene‐ethylene octene copolymer thermoplastic vulcanizates

The dynamic viscoelastic properties of uncrosslinked and dynamically crosslinked blends of polypropylene (PP) and ethylene octene copolymer (EOC) were investigated in the melt state to study the mechanism of reinforcement, influence of particle size, and kinetics of modulus recovery. Dynamic vulcanization was performed by coagent assisted peroxide crosslinking system. Addition of peroxide in PP/EOC blend involves two major competing reactions: crosslinking in EOC and degradation of PP by β chain‐scission. In this article, morphological and melt rheological properties of the TPVs were studied with special reference to the effect of mixing protocol. Three different mixing techniques were investigated. They are: (i) conventional or preblending method—melt mixing of PP and EOC followed by dynamic vulcanization (ii) phase mixing method—curative master batch of EOC added on the molten PP (iii) split addition of PP—preblending method followed by addition of half part of PP (dilution procedure). The type of mixing protocol has a significant influence on the rheological behavior. Rheological properties have been evaluated at the processing temperature (180°C) in a Rubber Process Analyzer (RPA 2000). A variety of rheological observations such as Payne effect, modulus recovery and shear rate sensitivity were studied by carrying out frequency and strain amplitude sweeps. POLYM. ENG. SCI., 2010. © 2009 Society of Plastics Engineers     

Influence of composition and phase morphology on rheological properties of polypropylene/poly(ethylene‐co‐octene) blends

In this article, the phase morphology and rheological properties of polypropylene (PP)/poly(ethylene‐co‐octene) (POE) blends with a droplet‐matrix microstructure were studied by scanning electron microscopy and rheological experiments. The data were analyzed to yield the variations of rheological behavior with blend composition and insight into the microstructure of PP/POE blends. The Palierne's emulsion type model was used to extract information on rheological properties, and the interfacial tensions between the PP and POE were determined by fitting the experimental data with this model. The results indicated that the interfacial tensions were shown to depend on blend composition and temperature. Rheological properties of PP/POE blends were investigated in a systemic way with varying shear histories. The results showed that shear history had an important effect on the rheological properties of the blends due to the dispersed phase (POE) domains refined with increasing preshear rate and preshear time. POLYM. COMPOS., 2010. © 2009 Society of Plastics Engineers     

Miscibility and crystallization behavior of poly(3‐hydroxyvalerate‐co‐3‐hydroxyvalerate)/ poly(propylene carbonate) blends

Blends of synthetic poly(propylene carbonate) (PPC) with a natural bacterial copolymer of 3‐hydroxybutyrate with 3‐hydroxyvalerate (PHBV) containing 8 mol % 3‐hydroxyvalerate units were prepared with a simple casting procedure. PPC was thermally stabilized by end‐capping before use. The miscibility, morphology, and crystallization behavior of the blends were investigated by differential scanning calorimetry, polarized optical microscopy, wide‐angle X‐ray diffraction (WAXD), and small‐angle X‐ray scattering (SAXS). PHBV/PPC blends showed weak miscibility in the melt, but the miscibility was very low. The effect of PPC on the crystallization of PHBV was evident. The addition of PPC decreased the rate of spherulite growth of PHBV, and with increasing PPC content in the PHBV/PPC blends, the PHBV spherulites became more and more open. However, the crystalline structure of PHBV did not change with increasing PPC in the PHBV/PPC blends, as shown from WAXD analysis. The long period obtained from SAXS showed a small increase with the addition of PPC. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 4054–4060, 2003     

Melt‐state miscibility of poly(ethylene‐co‐1‐octene) and linear polyethylene

On purpose to examine the effect of branch length on the miscibility of polyolefin blends, miscibility behavior of linear polyethylene/poly(ethylene‐co‐1‐octene) blend was studied and compared to that of linear polyethylene/poly(ethylene‐co‐1‐butene) blend. Miscibility of the blend was determined by observing the morphology quenched from the melt, and by using the relation between interaction parameter and copolymer composition. When the weight composition and molecular weight was the same, poly(ethylene‐co‐1‐octene) was slightly more miscible with linear polyethylene than poly(ethylene‐co‐1‐butene) was. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Improving the electrical conductivity of ethylene 1‐octene copolymer/cyclic olefin copolymer immiscible blends by interfacial localization of MWCNTs

The localization of multiwall carbon nanotubes (MWCNTs) in the immiscible blends of ethylene–1‐octene copolymer (EOC) and cyclic olefin copolymer (COC) with the sea–island morphology and electrical conductivity of resulting nanocomposites were investigated. Depending on the feeding orders, as the MWCNTs were located in the COC droplet, the electrical conductivity was obtained as high as 5.71 × 10^?7 S/cm, while the MWCNTs were located in EOC/COC interface, the electrical conductivity increased significantly up to 1.72 × 10^?2 S/cm. The improved electrical conductivity in EOE/COC/MWCNTs nanocomposite is attributed to the interfacial localization of MWCNTs which is resulted from thermodynamic affinity of MWCNTs to COC, as well as an interconnected structure via deformed and swelled COC droplets. Thermodynamic affinity of MWCNTs to COC and established interconnected structure are confirmed by rheological characterization, microscopic observations, dynamic mechanical analysis, and electrical conductivity measurements. Therefore, as a result of selective localization of MWCNTs and well‐designed phase morphology, lower rheological and especially electrical percolation thresholds could be obtained in the ternary nanocomposites compared to the binary systems. POLYM. ENG. SCI., 59:447–456, 2019. © 2018 Society of Plastics Engineers     

Rheological,thermal, and morphological properties of blends based on poly(propylene), ethylene propylene rubber,and ethylene-1-octene copolymer that could result from end of life vehicles: Effect of maleic anhydride grafted poly(propylene)

The objective of this work is to study the properties of blends that could result from the recycling of end-of-life vehicles (ELV). While ethylene propylene rubber (EPR) and ethylene propylene diene monomer (EPDM) have been used extensively as elastomeric additives in poly(propylene) (PP), they can be substituted by ethylene-1-octene copolymer (EOC). As a consequence, the matter resulting from the sorting of ELV might be more complex and made of PP, EPR, and EOC. The effect of incorporating EOC [that is a polyethylene elastomer (PEE)] and maleic anhydride grafted polypropylene (PP-g-MAH) on the rheological, thermal, and morphological properties of PP/EPR blends has been investigated. Blends of various compositions (with and without compatibilizer) were prepared using a corotating twin-screw extruder. The results were compared to the ones presented by a commercial (PP/EPR) blend. The EPR phase is dispersed in the form of spherical particles in (PP/EPR). The EOC phase is dispersed in the form of aggregated particles. Dynamic viscoelastic and differential scanning calorimetry properties of (PP/EPR)/EOC blends shows the incompatibility of the components even in presence of PP-g-MAH copolymer. POLYM. ENG. SCI., 47:1009–1015, 2007. © 2007 Society of Plastics Engineers     

Compatibilization and toughening of poly(2,6‐dimethyl‐1,4‐phenylene oxide)/polyamide 6 alloy with poly(ethylene 1‐octene): Mechanical properties,morphology, and rheology

Blends of a poly(2,6‐dimethyl‐1,4‐phenylene oxide) (PPO)/polyamide 6 (PA 6) alloy toughened with a novel polyolefin elastomer poly(ethylene‐1‐octene) (POE) were prepared via melt extrusion. In order to improve the compatibilization between POE and the PPO/PA 6 alloy, POE was grafted with maleic anhydride (MA), which could react with the amine group of PA 6. The Izod impact strength of the blends exhibited an optimum when the extent of MA grafting of POE was changed, which is an order of magnitude higher than that of the untoughened blends. The morphology revealed that the size of the POE particles decreased with an increasing MA grafting ratio of POE. Studies on the tensile properties and rheology of the blends were also carried out. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 3110–3116, 2003     

Blends of polypropylene and ethylene octene comonomer with conducting fillers: Influence of state of dispersion of conducting fillers on electrical conductivity

Blends of polypropylene/ethylene octene comonomer (PP/EOC) with conducting fillers viz., carbon black (CB) and multiwall carbon nanotubes (MWNT) were prepared using melt mixing technique with varying filler concentration and blend compositions. Thermo gravimetric analysis studies indicated that presence of filler enhanced the thermal stability of PP/EOC blends. Morphological analysis revealed the formation of matrix‐dispersed droplet and co‐continuous type of morphology depending on the blend compositions. Significant reduction in droplet size and finer ligament thickness in co‐continuous structure were observed in the blends with filler due to compatibilization action. Fillers were found to be aggregated in the EOC phase irrespective of blends compositions and could be related to the affinity of the fillers toward EOC phase. The electrical conductivity of PP/EOC blends with CB and MWNT was found to be highest for 80/20 composition and decreased as EOC content increased. The percolation threshold of CB was between 10 and 15 wt% for the 80/20 and 70/30 blends whereas it was 15–20 wt% for blends with EOC content higher than 30 wt%. The percolation threshold was 2–3 wt% MWNT for PP/EOC blends. This was attributed to the aggregated filler network preferentially in the EOC phase. The melt‐rheological behavior of PP/EOC blends was significantly influenced in presence of both the fillers. POLYM. ENG. SCI., 2009. © 2009 Society of Plastics Engineers     

Effects of mixing sequence on peroxide cured polypropylene (PP)/ethylene octene copolymer (EOC) thermoplastic vulcanizates (TPVs). Part. II. Viscoelastic characteristics

The effects of mixing sequence on the dynamic viscoelastic characteristics of peroxide cured polypropylene (PP)/ethylene octene copolymer (EOC) based TPVs were studied both in solid and melt states. When a peroxide is added to PP-EOC blends, two major competing reactions take place simultaneously: crosslinking in the EOC phase and degradation in the PP phase by ß-chain scission. Three different mixing sequences were employed. They are as follows: (a) preblending method—melt mixing of PP and EOC followed by dynamic vulcanization (b) phase mixing method—curative master batch of EOC added in molten PP and (c) split addition method—preblending procedure followed by addition of half part of PP. Solid state viscoelastic properties were studied by using dynamic mechanical thermal analysis (DMTA). Melt state viscoelastic properties were studied by dynamic strain sweep at 180 °C in Rubber Process Analyser (RPA 2000). The results indicate that both solid and melt state viscoelastic characteristics are strongly influenced by sequence of mixing. A good correlation is observed between the particle size of crosslinked EOC and the dynamic storage modulus obtained from the melt rheological experiments. Furthermore, the shortcomings of dynamic mechanical analyses in evaluating the properties of the TPVs are also critically discussed.     

Crystallization behavior and mechanical properties of polypropylene random copolymer/poly(ethylene‐octene) blends

New polymer blends of polypropylene random copolymer (PP‐R) and poly(ethylene‐octene) (POE) were prepared by melt‐blending process using a corotating twin‐screw extruder. The POE content was varied up to 35%. The toughening efficiency of POE for PP‐R was evaluated by the mechanical properties of the resulted PP‐R/POE blends. The crystallization behavior and morphology of the blends were also studied. Results show that POE acts as nucleation agent to induce the crystallization of PP‐R matrix at higher crystallization temperature. Super‐toughened PP‐R/POE blends (Izod impact strength more than 500 J/m) can be readily achieved with only 10 wt % of POE. The high toughness of PP‐R/POE is attributed to cavitation and shear yielding of matrix PP‐R, as revealed by the morphology studies. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Behavior of poly(ethylene‐co‐olefin) polymers as elastomeric materials

The properties of two new ethylene‐α‐olefin copolymers, namely, ethylene–1‐hexene copolymer (EHC) and ethylene–1‐octadecene copolymers (EOC), synthesized via metallocene catalysts were evaluated. The copolymerization was carried out in an autoclave reactor with Et(Indenyl)₂ZrCl₂/methylaluminoxane as a catalyst system. These single‐site catalysts (metallocene type) allow one to obtain very homogeneous copolymers with excellent control of the molecular weight distribution and proportion of comonomer incorporation. So, copolymers with 18 mol % comonomer in the case of EHC and 12 mol % for EOC were shaped, and activities around 100,000 kg of polymer mol^?1 of Zr bar^?1 h^?1 were reached. The properties of these copolymers were compared with other commercial elastomers, such as ethylene–propylene copolymers synthesized by Ziegler–Natta catalysts and an ethylene–octene copolymer obtained via metallocene catalysts. The results show that these new copolymers, in particular, EOC, had excellent elastomeric properties. Furthermore, they had a relatively low viscosity, which implied a good response during processing. Moreover, the effectiveness of these copolymers as impact modifiers for polyolefins was also studied. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 3008–3015, 2004     

Influence of molecular weight on the domain coarsening rates in linear polyethylene–poly(ethylene‐co‐1‐octene) blends

The coarsening rates of the two‐phase morphologies of linear polyethylene/poly(ethylene‐co‐1‐octene) blends were determined as functions of molecular weight. Samples with cocontinuous morphologies that were prepared through solution blending were annealed in the melt state for various times, and, subsequently the length scales of the morphologies were determined with a line‐intersection method. Length‐scale data were multiplied by a function that normalized for the effects of differences in zero‐shear‐rate viscosity and thermal energy; after normalization, the data largely fell on one trend line within the bounds of experimental error. This indicated that the principal effect of increasing molecular weight was to slow the coarsening rate through an increase in melt viscosity, with little effect from the thermodynamic compatibility of the two polymers. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 1655–1661, 2003     

Mechanical property and morphology comparison between the two blends poly(propylene)/ethylene‐propylene‐diene monomer elastomer and poly(propylene)/maleic anhydride‐g‐ethylene‐propylene‐diene monomer

The comparison of the mechanical properties between poly(propylene)/ethylene‐propylene‐diene monomer elastomer (PP/EPDM) and poly(propylene)/maleic anhydride‐g‐ethylene‐propylene‐diene monomer [PP/MEPDM (MAH‐g‐EPDM)] showed that the latter blend has noticeably higher Izod impact strength but lower Young's modulus than the former one. Phase morphology of the two blends was examined by dynamic mechanical thermal analysis, indicating that the miscibility of PP/MEPDM was inferior to PP/EPDM. The poor miscibility of PP/MEPDM degrades the nucleation effectiveness of the elastomer on PP. The observations of the impact fracture mode of the two blends and the dispersion state of the elastomers, determined by scanning electron microscopy, showed that PP/EPDM fractured in a brittle mode, whereas PP/MEPDM in a ductile one, and that a finer dispersion of MEPDM was found in the blend PP/MEPDM. These observations indicate that the difference in the dispersion state of elastomer between PP/EPDM and PP/MEPDM results in different fracture modes, and thereby affects the toughness of the two blends. The finer dispersion of MEPDM in the blend of PP/MEPDM was attributed to the part cross‐linking of MEPDM resulting from the grafting reaction of EPDM with maleic anhydride (MAH) in the presence of dicumyl peroxide (DCP). © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 2486–2491, 2002