Mechanical properties of Mg(OH)2/polypropylene composites modified by functionalized polypropylene

Modified Mg(OH)₂/polypropylene (PP) composites were prepared by the addition of functionalized polypropylene (FPP); and acrylic acid (AA) and by the formation of in situ FPP. The effects of the addition of FPP and AA and the formation of in situ FPP on the mechanical properties of Mg(OH)₂/PP composites were investigated. Experimental results indicated that the addition of Mg(OH)₂ markedly reduced the mechanical properties of PP. The extent of reduction in notch impact strength of PP was higher than that in flexural strength and tensile strength. However, tensile modulus and flexural modulus increased with increased Mg(OH)₂ content. The addition of FPP facilitated the improvement in the flexural strength and tensile strength of Mg(OH)₂/PP composites. The higher the Mg(OH)₂ content was, the more significant the effect of FPP was. The incorporation of AA resulted in further increased mechanical properties, in particular the flexural strength, tensile strength, and notch impact strength of Mg(OH)₂/PP composites containing high levels of Mg(OH)₂. It not only improved mechanical properties but also increased the flame retardance of Mg(OH)₂/PP composites. Although the mechanical properties of composites modified by the formation of in situ FPP were lower than those of composites modified by only the addition of AA in the absence of diamylperoxide, the mechanical properties did not decline with increased Mg(OH)₂ content. Moreover, the mechanical properties increased with increasing AA content. The addition of an oxidation resistant did not influence the mechanical properties of the modified Mg(OH)₂/PP composites. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 2139–2147, 2003     

Material ductility and toughening mechanism of polypropylene blended with bimodal distributed particle size of styrene–ethylene–butadiene–styrene triblock copolymer at high strain rate

The material ductility and toughening mechanisms under high strain rate are characterized in the polypropylene (PP) blended with two different styrene–ethylene–butadiene–styrene triblock copolymer (SEBS) by the tensile tests at the nominal strain rates from 0.3 to 100 s^?1, fracture surface observations, interparticle distances, and the morphological finite element (FE) analyses. It is found that the bimodal‐distributed SEBS particle morphology enhances the impact material ductility by craze bands formation, which is caused by the stress interaction between large rubber particles with the highly elongated small rubber particles inside the fibrils of the craze. It is found that there are three conditions for craze bands formation. The first condition is that the total SEBS content is larger than 15 wt %. Second condition is that the weight ratio of small SEBS particles against total SEBS particles should be larger than 0.06. Third condition is that the interparticle distance of large SEBS particles should be larger than 100 nm. In the numerical aspects, the present constitutive law with the craze nucleation and growth can successfully predict the craze bands in the microstructural FE models, leading to the useful procedure for identifying the ductile brittle transition based on the microstructure. The synergistic effect of these rubber particles gives rise to a strong increase in the ductility of these bimodal rubber particle distributed PP systems. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Morphology and mechanical properties of polypropylene and poly(ethylene‐co‐methyl acrylate) blends

The morphology and mechanical properties of isotactic polypropylene (iPP) and poly(ethylene‐co‐methyl acrylate) (EMA) blends were investigated. Various EMA copolymers with different methyl acrylate (MA) comonomer content were used. iPP and EMA formed immiscible blends over the composition range studied. The crystallization and melting reflected that of the individual components and the crystallinity was not greatly affected. The size of the iPP crystals was larger in the blends than those of pure iPP, indicating that EMA may have reduced the nucleation density of the iPP; however, the growth rate of the iPP crystals was found to remain constant. The tensile elongation at break was greatly increased by the presence of EMA, although the modulus remained approximately constant until the EMA composition was greater than 20%. EMA with a 9.0% MA content provided the optimum effect on the mechanical properties of the blends. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 175–185, 2003     

Stress‐induced changes in microstructure of a low‐crystalline polypropylene investigated at uniaxial stretching

Novel asymmetric metallocene catalysts lead to low isotactic polypropylenes (iPP) with randomly distributed stereo irregularities. The polypropylenes are low crystalline and show elastic mechanical behavior due to physical crosslinking. The morphology of such iPP, which is responsible for the observed mechanical properties, is still sparsely resolved. In the present work a low isotactic, low crystalline metallocene iPP containing randomly distributed stereoerrors was investigated. The influence of the chain microstructure in the elastic properties was studied using two complementary investigation methods, X‐ray diffraction and scanning force microscopy (SFM). For a better understanding of the unique mechanical properties, microscopic changes in morphology and strain‐induced variation in chain orientation were monitored during uniaxial stretching using SFM and wide angle X‐ray scattering measurements. For quantitative analysis and discussion the polymer chain orientations were calculated. The correlation between the orientation, the arrangements of the amorphous and crystalline phases observed by SFM, and the mechanical properties of the material at different elongation ratios allowed an interpretation of the macroscopic behavior on the microscopic scale. It was shown that the deformation behavior of low isotactic polypropylene with randomly distributed stereoerrors is in agreement with existing structural models, which proposed that small crystalline domains act as physical crosslinks for the amorphous matrix. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Tensile behavior of polypropylene blended with bimodal distribution of styrene‐ethylene‐butadiene‐styrene particle size

The objective is to characterize the effects of the bimodal distribution of rubber particles and its blend ratio on the mechanical properties of the thermoplastic polypropylene blended with two different styrene‐ethylene‐butadiene‐styrene triblock copolymer at the intermediate and high strain rates. Tensile tests are conducted at the nominal strain rates from 3 × 10^?1 to 10² (1/s). Phase morphology is investigated to estimate the bimodal rubber particle size distribution. In addition, the in situ observation is conducted during uniaxially stretching within transmission electron microscopy step by step to investigate the deformation events depending on the elongation of samples. The elastic modulus increased gradually as the blend ratio of large rubber particle increased. An increase in the rupture strain and the strain energy up to failure was found for the bimodal rubber particle distributed blend system where the blend ratios of small rubber particle and large rubber particle were same. This is because the smaller particles dominant blend systems show the bandlike craze deformation while the localized plastic deformation is taken place in the larger particles dominated blend systems. The synergistic effect of these rubber particles gives rise to a strong increase in the ductility of these bimodal rubber particle distributed polypropylene systems. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Influence of the compounding route on the properties of polypropylene/nano‐CaCO3/ethylene–propylene–diene terpolymer tercomponent composites

The influence of the compounding route of polypropylene (PP)/ethylene–propylene–diene terpolymer (EPDM)/nano‐CaCO₃ composites on their properties, including their mechanical properties, the dispersion degree of nano‐CaCO₃, and the morphology of EPDM, was studied. The results showed that the toughness of the composites and the morphology of the EPDM particles were markedly influenced by the compounding route, whereas the dispersion degree of nano‐CaCO₃ in the matrix was little influenced by the compounding route. The impact strength of composites prepared by one route was about 60 kJ/m² with 20 wt % nano‐CaCO₃. The results indicated that a sandbag of nano‐CaCO₃ embedded in EPDM could effectively improve the toughness of the composites. A sandbag composed of EPDM and nano‐CaCO₃ eliminated the deterioration effect of the nano‐CaCO₃ agglomerate on the toughness of the composites, whereas the nano‐CaCO₃ agglomerate separately dispersed in PP decreased the toughness of the tercomponent composite © 2005 Wiley Periodicals, Inc. J Appl Polym Sci, 2006     

Influence of varying fiber lengths on mechanical,thermal, and morphological properties of MA‐g‐PP compatibilized and chemically modified short pineapple leaf fiber reinforced polypropylene composites

Environmentally benign, low cost and abundantly available short pineapple leaf fibers (PALF), found mostly in the Tropical rain forest climates are ideal materials for manufacture of thermoplastic polymer‐matrix composites. Here, mechanical and thermal properties of composites of maleic anhydride grafted polypropylene (MA‐g‐PP) and chemically modified short PALF are studied as a function of different fiber lengths at 10 vol % fibers loading with fiber orientation in the longitudinal direction. The effects of fiber lengths and fiber loading on the morphological properties are assessed via observations by scanning electron microscopy. Fiber length of 6 mm oriented longitudinally at 10 vol % fibers loading in PP is the optimum and recommended composition, where 73% increase in impact properties, 37% increase in the flexural modulus, 33% increase in flexural strength, and 14% increase in vicat softening temperature are observed. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Effect of chemical treatments on the mechanical,flow, and morphological properties of talc‐ and kaolin‐filled polypropylene hybrid composites

This study was performed with commercially available phenyl trimethoxysilane (PTMS) and neoalkoxytitanate [i.e., neopentyl(diallyl)oxytri(dioctyl)phosphato titanate (LICA 12)] as coupling agents. PTMS and LICA 12 were used to treat talc and kaolin to compare their effects with untreated fillers upon incorporation into polypropylene (PP). Single‐filler PP composites (containing either talc or kaolin) and hybrid‐filler composites (containing a mix of both talc and kaolin) were compounded in a twin‐screw extruder and subsequently injection‐molded into dumbbells. The incorporation of PTMS and LICA 12 slightly decreased the tensile and flexural properties in terms of modulus and strength but increased the elongation at break for both single‐filler and hybrid‐filler composites. There was also a significant improvement in the impact strength of the composites, particularly those treated with LICA 12. The hybrid composites, through the synergistic coalescence of positive characteristics from talc and kaolin with the aid from chemical treatment provided an economically advantageous material with mechanical properties comparable to those of the single‐filler‐filled PP composites. Further investigations on flow and morphological properties were also done to correlate the mechanical properties of the single‐ and hybrid‐filler‐filled PP composites. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Preparation and characterization of maleic anhydride‐g‐polypropylene/diamine‐modified clay nanocomposites

Polypropylene (PP)/montmorillonite (MMT) nanocomposites were prepared by compounding maleic anhydride‐g‐polypropylene (MAPP) with MMT modified with α,ω‐diaminododecane. Structural characterization confirmed the formation of characteristic amide linkages and the intercalation of MAPP between the silicate layers. In particular, X‐ray diffraction patterns of the modified clay and MAPP/MMT composites showed 001 basal spacing enlargement as much as 1.49 nm. Thermogravimetric analysis revealed that the thermal decomposition of the composite took place at a slightly higher temperature than that of MAPP. The heat of fusion of the MAPP phase decreased, indicating that the crystallization of MAPP was suppressed by the clay layers. PP/MAPP/MMT composites showed a 20–35% higher tensile modulus and tensile strength compared to those corresponding to PP/MAPP. However, the elongation at break decreased drastically, even when the content of MMT was as low as 1.25–5 wt %. The relatively short chain length and loop structure of MAPP bound to the clay layers made the penetration of MAPP molecules into the PP homopolymer phase implausible and is thought to be responsible for the decreased elongation at break. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 95: 307–311, 2005     

Effect of rigid particle size on the toughness of filled polypropylene

The role of rigid particle size in the deformation and fracture behavior of filled semicrystalline polymer was investigated with systems based on polypropylene (PP) and model rigid fillers [glass beads, Al(OH)₃]. The regularities of the influence of particle content and size on the microdeformation mechanisms and fracture toughness of the composites at low and high loading rates were found. The existence of the optimal particle size for fixed filler content promoting both maximum ultimate elongation of the composite at the tensile and maximum toughness at impact test was shown. The decrease of the toughening effect with both decreasing and increasing particle size regarding the optimal one was explained by dual role of particle size, correspondingly as either “adhesive” or “geometric” factors of fracture. The adhesive factor is due by the increase of debonding stress with the particle size decrease and the voiding difficulty resulting in the restriction of plastic flow. The geometric factor consists in the dramatic decrease of the composite strength at break if the void size exceeds the critical size of defect (for a given matrix) at which the crack initiation occurs. The analysis of the filled polymer toughness dependencies upon the particle size revealed that a capacity of rigid particles for the energy dissipation at the high loading rate depends on two factors: (i) ability of the dispersed particles to detach from matrix and to initiate the matrix local shear yielding at the vicinity of the voids and (ii) the size of the voids forming. Based on the findings it was concluded that the optimal minimal rigid particle size for the polymer toughening should answer the two main requirements: (i) to be smaller than the size of defect dangerous for polymer fracture and (ii) to have low debonding stress (essentially lower compared to the polymer matrix yield stress). © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 1917–1926, 2004     

Very high modulus high‐density polyethylene and high‐modulus polypropylene obtained by solid‐state roll drawing

This article describes results obtained with a process developed for rolling and drawing simultaneously polymer profiles in the solid state. Solid‐state roll drawing has the advantage of being continuous, which allows relatively high production rates and the generation of high deformation ratios with some degree of biaxial orientation. The roll‐drawing process allows the extent of biaxial orientation to be controlled by the adjustment of the tension and compression loads applied to the polymers, in particular semicrystalline thermoplastics. Some experimental results obtained with a four‐station roll‐drawing apparatus are presented, particularly on high‐density polyethylene (HDPE) and polypropylene. The effect of process parameters, such as the gap between the rolls and tension, are discussed. Aspects discussed also include relaxation; structure development in terms of orientation and crystallinity as a function of draw ratio (λ); λ as a function of process parameters; and finally, mechanical and thermal properties as a function of λ. Moduli as high as 25 GPa in the longitudinal direction and about 4 GPa in the transverse direction were obtained with successively rolled, initially thick, HDPE profiles. © 2006 Government of Canada. Exclusive worldwide publication right in the article have been transferred to Wiley Periodicals, Inc. J Appl Polym Sci 102: 3391–3399, 2006     

Effect of the elastomer type on the microstructure and mechanical properties of polypropylene

In this study, the effects of the elastomer type—ethylene–propylene–diene monomer (EPDM), three kinds of ethylene vinyl acetate (EVA 9, EVA 18, and EVA 28, where the number is the vinyl acetate concentration), and styrene–butadiene–styrene—and content on the microstructure and mechanical and thermal properties of isotactic polypropylene (i‐PP) blends were investigated. Five different elastomer concentrations (3, 6, 9, 12, and 15 wt %) were added to i‐PP to produce polypropylene/elastomer blends. The yield and tensile strengths, elastic modulus, impact strength, hardness, melt flow index (MFI), and structural properties of the blends were investigated. The tensile and yield strengths, elastic modulus, and hardness decreased gradually, whereas the impact strength and MFI increased as the elastomer content increased. As a result, with respect to the impact strength, the most effective elastomers were EPDM with 15 wt % and EVA 28 with 15 wt % for higher impact strength values. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 1445–1450, 2005     

Multienzyme‐immobilized modified polypropylene membrane for an amperometric creatinine biosensor

Creatinine has become an important clinical analyte that is used for the determination of renal and muscular dysfunction. It is essential to determine its concentration in the serum of patients suffering from renal insufficiency. Therefore, an amperometric creatinine biosensor fabricated from a covered platinum/silver electrode with a thin layer of an immobilized multienzyme membrane was studied. Poly(acrylic acid) was introduced onto an argon‐plasma‐treated porous polypropylene membrane surface by graft copolymerization. Subsequently, three different enzymes (sarcosine oxidase, creatinase, and creatininase) were immobilized onto this novel grafted membrane simultaneously via a carbodiimine agent to form a thin layer. The sensor performance was evaluated with a biochemistry analyzer. Moreover, attenuated total reflection/Fourier transform infrared, electron spectroscopy for chemical analysis, and scanning electron microscopy were used to confirm the progression of these reactions. The developed sensor showed a linear detection range of 3.2–320 μM for creatinine in a pH 7.4 buffered solution with 0.1M phosphate. The immobilized multienzyme membrane could be used for at least 3 weeks. The results obtained in our study will hopefully lead to the successful application of modified polypropylene for the development of a creatinine sensor. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 3126–3134, 2004     

Effect of corn‐zein coating on the mechanical properties of polypropylene packaging films

In this study, a novel film structure of corn zein coated on polypropylene (PP) synthetic films for food packaging applications was developed, and the mechanical properties of the resulting coated film, as affected by the coating formulation, were investigated. Composite structures of PP films coated with corn zein were obtained through a simple solvent casting method. Different amounts of corn zein (5 and 15%) were dissolved in 70 and 95% aqueous ethanol solution at 50°C. Solutions of corn zein plasticized with poly(ethylene glycol) and glycerol (GLY) at various levels (20 and 50%) were applied on corona‐discharge‐treated PP. A statistical analysis based on full factorial design was performed to examine the influence of the coating formulation on the final properties of the corn‐zein‐coated PP films. A significant (p < 0.05) improvement in the coated film's mechanical properties was observed compared to those of the uncoated PP. The effect of the plasticization of the coating solutions was also quite significant. In general, GLY provided better improvements in the mechanical properties of the corn‐zein‐coated PP films. The statistical analysis of the results showed that the corn‐zein and plasticizer concentrations and plasticizer type used in the coating formulations were more effective parameters and had significant effects on the mechanical behavior of the coated PP films. In conclusion, corn‐zein coatings could have potential as alternatives to conventional synthetic polymers used in composite multilayer structures for food packaging applications. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Flammability and mechanical properties of wood flour‐filled polypropylene composites

Polypropylene (PP) composites filled with wood flour (WF) were prepared with a twin‐screw extruder and an injection‐molding machine. Three types of ecologically friendly flame retardants (FRs) based on ammonium polyphosphate were used to improve the FR properties of the composites. The flame retardancy of the PP/WF composites was characterized with thermogravimetric analysis (TGA), vertical burn testing (UL94‐V), and limiting oxygen index (LOI) measurements. The TGA data showed that all three types of FRs could enhance the thermal stability of the PP/WF/FR systems at high temperatures and effectively increase the char residue formation. The FRs could effectively reduce the flammability of the PP/WF/FR composites by achieving V‐0 UL94‐V classification. The increased LOI also showed that the flammability of the PP/WF/FR composites was reduced with the addition of FRs. The mechanical property study revealed that, with the incorporation of FRs, the tensile strength and flexural strength were decreased, but the tensile and flexural moduli were increased in all cases. The presence of maleic anhydride grafted polypropylene (MAPP) resulted in an improvement of the filler–matrix bonding between the WF/intumescent FR and PP, and this consequently enhanced the overall mechanical properties of the composites. Morphological studies carried out with scanning electron microscopy revealed clear evidence that the adhesion at the interfacial region was enhanced with the addition of MAPP to the PP/WF/FR composites. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Fracture properties of nanoclay‐filled polypropylene

Maleic anhydride‐modified polypropylene was compounded with commercially available surface‐modified montmorillonite in a twin‐screw extruder. Recompounding ensured the removal of visible tactoids from the extrudate but TEM and XRD techniques showed nonuniform dispersion of clay platelets. In this study, we investigated the mechanical and fracture properties of nanoclay‐filled polypropylene. Emphasis was placed on the fracture characterization of the clay‐filled polypropylene. Tensile strength and stiffness increased steadily with an increase in the clay loading. The toughness of compounded materials was characterized using rigorous fracture mechanics. J‐integral fracture resistance decreased with an increase in the clay content. The resistance against stable crack growth was compared using the slopes derived from the J–R curve and the tearing modulus concept. A significant amount of crack growth resistance was evident in the nanoclay‐filled polypropylene as opposed to other brittle nanocomposites such as the nylon–clay systems. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 3298–3305, 2003     

Crystallization and dynamic mechanical properties of polypropylene/polystyrene blends modified with maleic anhydride and styrene

Polypropylene (PP)/polystyrene (PS) blends modified with reactive monomers, such as maleic anhydride (MAH) and styrene (St), and in situ formed PP/PS blends were prepared by melting extrusion. The crystallization and melting behavior and the dynamic mechanical properties of the PP/PS blends, including the structure of the grafted copolymer, were investigated with differential scanning calorimetry, dynamic mechanical analysis, and Fourier transform infrared. The results indicated that the addition of MAH hardly influenced the crystallization temperature of PP in the blends, but the addition of MAH and St increased the crystallization temperature of PP in its blends. The blends showed no remarkable variety for the melting temperature, but the shapes of the melting peaks were influenced by the addition of the reactive monomers. In addition, a significant increase in the storage and loss moduli of all the modified PP/PS blends was observed. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 2038–2045, 2005     

Phase characterization and mechanical and flame‐retarding properties of nano‐CaSO4/polypropylene and nano‐Ca3(PO4)2/polypropylene composites

An in situ deposition approach was used for the synthesis of nano‐CaSO₄ and nano‐Ca₃(PO₄)₂. The nanosize particles were confirmed with an X‐ray diffraction technique. Composites of polypropylene (PP) with 0.1–0.5 wt % nano‐ or commercial CaSO₄ or nano‐Ca₃(PO₄)₂ were prepared. The transition from the α phase to the β phase was observed for 0.1–0.3 wt % nano‐CaSO₄/PP and nano‐Ca₃(PO₄)₂/PP composites. This was confirmed by Fourier transform infrared. A differential scanning calorimetry analysis was carried out to determine the thermal behavior of the nanocomposites with increasing amounts of the nano‐CaSO₄ and nano‐Ca₃(PO₄)₂ fillers. Increases in the tensile strength and Young's modulus were observed up to certain loading and were followed by a decrease in the tensile strength. A continuous decrease in the elongation at break (%) was also observed for commercial CaSO₄ and larger nano‐Ca₃(PO₄)₂. A decrease in the mechanical properties after a certain loading might have been due to the agglomeration and phase transition of PP in the composites. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 670–680, 2007     

Effects of nano calcium carbonate modified by a lanthanum compound on the properties of polypropylene

The surface modification of nano calcium carbonate (nCaCO₃) particles was carried out with a soluble compound of lanthanum via a coating process of chemical deposition, and nCaCO₃ particles covered with a compound of lanthanum (nCaCO₃? La) were prepared. The polypropylene (PP)/nCaCO₃ and PP/nCaCO₃? La composites were prepared with a two‐roll mill. The measurements of the mechanical properties showed that the impact strength of the composites increased at first and then decreased with the addition of fillers, and the tensile strength was reduced at the same time. The impact strength of PP/nCaCO₃? La was higher than that of PP/nCaCO₃, and the impact strength of PP/nCaCO₃? 5La was three times that of virgin PP. Transmission electron microscopy and scanning electron microscopy showed that nCaCO₃? La dispersed well in the PP matrix, the size distribution of the particles was uniform, and nCaCO₃? La adhered to the PP matrix very closely. The crystallization properties of virgin PP and its composites were studied with differential scanning calorimetry and wide‐angle X‐ray diffraction. The results showed that the β‐PP phase easily formed with the addition of the lanthanum compound. In comparison with virgin PP, the addition of nCaCO₃? La led to a higher crystallization temperature. The size of the crystallites increased with the addition of nCaCO₃? La, and the nucleation of PP crystalline was also improved. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 1154–1160, 2005