Preparation and thermo‐mechanical properties of heat‐resistant epoxy/silica hybrid materials

Diglycidyl ether of bisphenol‐A (DGEBA) based epoxy/silica hybrid materials filled with various amounts of 3‐glycidoxypropyltrimethoxysilane (GPTMS) and silica nanoparticles were prepared, using 4,4′‐diaminodiphenyl sulfone (DDS) as curing agent. The obtained hybrid materials were analyzed by means of Fourier‐transform infrared spectroscopy (FTIR), dynamic mechanical analysis (DMA), scanning electron microscopy (SEM), and thermogravimetric analysis (TGA). The results indicated that the introduction of GPTMS and silica nanoparticles had synergistic effect. The addition of GPTMS not only ameliorated the compatibility between silica and the epoxy matrix but also increased the crosslinking density of the epoxy system; meanwhile the nano‐silica further reinforced the inorganic network of the hybrid system. Consequently, the hybrid materials showed much improved heat‐resistant properties. The storage modulus of the hybrid systems showed no obvious decrement in the glass transition region and kept at a high value even in the temperature region up to 300°C. The integral thermal stability of the resulting hybrid materials was also improved compared with the corresponding pure epoxy resin. POLYM. ENG. SCI., 2008. © 2008 Society of Plastics Engineers.     

Electrical conductivity of epoxy/silicone/carbon black composites: Effect of composite microstructure

The objective of this work is to study the effect of electrical conductivity and physical‐mechanical properties of carbon black (CB) filled polymer composites. This goal is achieved by synthesizing epoxy/silicon phase separated blend structure of composites filled with CB. The percolation threshold of epoxy/silicone/CB composites decreased and the total conductivity increased compared to the pure epoxy/CB composite. A threefold increase was obtained with tensile strength of epoxy/silicone/CB composite with 25 wt% of silicone and 5 wt% of CB in comparison with epoxy/CB systems. This composite has conductivity of about 10⁻⁶ S/cm, which is six orders of magnitude higher than for epoxy/CB composites at the same concentration of CB. POLYM. COMPOS., 35:2234–2240, 2014. © 2014 Society of Plastics Engineers     

Norbornylized soybean oil as a sustainable new plasticizer for rubbers with hybrid fillers

Carbon black (CB) and precipitated silica are two major reinforcing fillers in rubbers. CB/silica hybrid filler is also widely used in rubbers to provide balanced properties. CB/silica‐hybrid‐filler‐filled styrene‐butadiene rubber (SBR) containing naphthenic oil (NO), soybean oil (SO) and norbornylized SO (NSO) was investigated. The swelling and curing behavior and rheological, mechanical, thermal, aging and dynamic properties were studied and compared with earlier reported data on CB‐ or silica‐filled SBR. NSO provides better scorch safety and faster cure than SO. Compared with NO, the addition of SO and NSO enhances the thermal stability and aging resistance of SBR vulcanizates. SBR/NSO vulcanizates with hybrid filler exhibit a higher tensile and tear strength than SBR/NO and SBR/SO vulcanizates. A synergistic effect in the abrasion resistance of vulcanizates containing the hybrid filler is observed. An increase of sulfur content in the hybrid‐filler‐filled SBR/NSO vulcanizates provides further improvement in abrasion resistance, wet traction and rolling resistance. © 2017 Society of Chemical Industry     

Viscoelasticity of epoxy resin/silica hybrid materials with an acid anhydride curing agent

The viscoelasticity of epoxy resin/silica hybrid materials manufactured by the sol–gel process with an acid anhydride curing agent was investigated in terms of morphology. Transmission microscopy observations demonstrated that all the prepared hybrid samples had a two‐phased structure consisting of an epoxy phase and a silica phase. The formed silica had either nanosized particles or coarse domains, depending on the catalyst for the sol–gel process. Raman spectroscopy analysis showed that the formed silica had features typical of sol–gel derived silica glass and that the ring‐opening reactions of the epoxy groups developed in the hybrid samples and in the neat epoxy samples. In dynamic mechanical thermal analysis, there were two transition temperatures due to epoxy chain mobility and epoxy network relaxation, through which the moduli changed by nearly 3 orders of magnitude. The hybridization disturbed epoxy network formation but also reinforced the epoxy network with the formed silica, which was characterized by the activation energy of the network relaxation; therefore, the modulus of the rubbery state was correlated to the activation energy. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Preparation and anticorrosive properties of hybrid coatings based on epoxy‐silica hybrid materials

A series of sol‐gel derived organic–inorganic hybrid coatings consisting of organic epoxy resin and inorganic silica were successfully synthesized through sol‐gel approach by using 3‐glycidoxypropyl‐trimethoxysilane as coupling agent. Transparent organic–inorganic hybrid sol‐gel coatings with different contents of silica were always achieved. The hybrid sol‐gel coatings with low silica loading on cold‐rolled steel coupons were found much superior improvement in anticorrosion efficiently. The as‐synthesized hybrid sol‐gel materials were characterized by Fourier‐transformation infrared spectroscopy, ²⁹Si‐nuclear magnetic resonance spectroscopy and transmission electron microscopy. Effects of the material composition of epoxy resins along with hybrid materials on the thermal stability, Viscoelasticity properties and surface morphology were also studied, respectively. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Carbon black‐filled immiscible polypropylene/epoxy blends

Carbon black‐ (CB) filled immiscible thermoplastic/thermosetting polymer blends consisting of polypropylene (PP) and epoxy resin were reported in this paper. The PP/epoxy/CB blends with varied compositions and different processing sequences were prepared by melt‐mixing method. The CB distribution and the relationship between morphology and electrical properties of the PP/epoxy/CB blends were investigated. Scanning electron microscopy (SEM), optical microscopy, and extraction experimental results showed that in PP/epoxy blends CB particles preferentially localized in the epoxy phase, indicating that CB has a good affinity with epoxy resin. The incorporation of CB changed the spherical particles of the dispersed epoxy phase into elongated structure. With increasing epoxy content, the elongation deformation of epoxy phase became more obvious and eventually the blends developed into cocontinuous structure. When CB was initially blended with PP and followed by the addition of epoxy resin, the partial migration of CB from PP to the epoxy phase was observed. When the PP/epoxy ratio was 40/60, the percolation threshold was reduced to about 4 phr CB, which is half of the percolation threshold of the PP/CB composite. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 461–471, 2006     

Preparation of epoxy resin/silica hybrid composites for epoxy molding compounds

Phenolic novolac/silica and cresol novolac epoxy/silica hybrids were prepared through in situ sol‐gel reaction of tetraethoxysilane (TEOS). The formed hybrids were utilized as a curing agent and an epoxy resin in epoxy curing compositions, respectively. Via the two‐step preparation route, the resulting epoxy resin/silica hybrid nanocomposites exhibited good thermal stability, high glass transition temperatures, and low coefficients of thermal expansion. High condensation degree of the condensed silica was observed with a high content of siloxane bridges, p > 85%, measured by ²⁹Si NMR. The two‐step route also provides feasibility of preparation of epoxy resin/silica hybrid nanocomposites compatible with the current processes of manufacturing of epoxy molding compounds. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 4047–4053, 2003     

Environmental effects on the adhesion properties of nanostructured epoxy‐silica hybrids

A nanostructured epoxy‐silica hybrid based on epoxy systems with interpenetrating silica domains was designed for a possible use as a structural adhesive for civil engineering applications. Silica domains were obtained in situ during the curing of the thermosetting matrix by means of the sol‐gel process, which was able to chemically bind the organic phase with the inorganic one. To assess the ability of the developed epoxy‐silica hybrid system of overcoming some of the well known deficiencies of conventional epoxy adhesives used in civil engineering field, the environmental effects on the adhesion properties of these novel systems were investigated. First, flexural tests were undertaken on cast epoxy‐silica specimens to determine the mechanical properties of the nanostructured adhesive when exposed to different environmental conditions, that is, moderate temperature or immersion in water. For comparison purposes, a control sample of epoxy resin, representative of a commercially available adhesive, was tested after the same exposure regimes. In order to assess their durability in service, concrete/concrete joints, bonded or with the hybrid epoxy‐silica or with the control epoxy adhesive, were exposed to the same environmental conditions and subjected to adhesion tests according to the “slant shear test.” The results obtained on both cast specimens and concrete/concrete adhesive joints proved the significantly better retention of properties of the nanostructured organic–inorganic adhesive compared to the control resin after exposure to moderate temperature or immersion in water. This constitutes a distinct advantage of the hybrid system over the corresponding conventional epoxy resins cured at ambient temperature for civil engineering applications. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42514.     

Mechanical and morphological properties of organic–inorganic,hybrid, clay‐filled,and cyanate ester/siloxane toughened epoxy nanocomposites

Organic–inorganic hybrids involving cyanate ester and hydroxyl‐terminated polydimethylsiloxane (HTPDMS) modified diglycidyl ether of bisphenol A (DGEBA; epoxy resin) filled with organomodified clay [montmorillonite (MMT)] nanocomposites were prepared via in situ polymerization and compared with unfilled‐clay macrocomposites. The epoxy‐organomodified MMT clay nanocomposites were prepared by the homogeneous dispersion of various percentages (1–5%), and the resulting homogeneous epoxy/clay hybrids were modified with 10% HTPDMS and γ‐aminopropyltriethoxysilane as a coupling agent in the presence of a tin catalyst. The siliconized epoxy/clay prepolymer was further modified separately with 10% of three different types of cyanate esters, namely, 4,4′‐dicyanato‐2,2′‐diphenylpropane, 1,1′‐bis(3‐methyl‐4‐cyanatophenyl) cyclohexane, and 1,3‐dicyanato benzene, and cured with diaminodiphenylmethane as a curing agent. The reactions during the curing process between the epoxy, siloxane, and cyanate were confirmed by Fourier transform infrared analysis. The results of dynamic mechanical analysis showed that the glass‐transition temperatures of the clay‐filled hybrid epoxy systems were lower than that of neat epoxy. The data obtained from mechanical studies implied that there was a significant improvement in the strength and modulus by the nanoscale reinforcement of organomodified MMT clay with the matrix resin. The morphologies of the siloxane‐containing, hybrid epoxy/clay systems showed heterogeneous character due to the partial incompatibility of HTPDMS. The exfoliation of the organoclay was ascertained from X‐ray diffraction patterns. The increase in the percentage of organomodified MMT clay up to 5 wt % led to a significant improvement in the mechanical properties and an insignificant decrease in the glass‐transition temperature versus the unfilled‐clay systems. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

New epoxy/silica‐titania hybrid materials prepared by the sol–gel process

A new type of inorganic‐polymer hybrid materials of epoxy/silica‐titania had been prepared by incorporating grafted epoxy, which had been synthesized by epoxy and tetraethoxysilane (TEOS), with highly reactive TEOS and tetrabutyltitanate (TBT) by using the in situ sol–gel process. The grafted epoxy was confirmed by Fourier transform infrared spectroscopy (FT‐IR) and ¹H‐NMR spectroscopic technique. Results of FT‐IR spectroscopy and atomic force microscopy (AFM) demonstrated that epoxy chains have been covalently bonded to the surface of the SiO₂‐TiO₂ particles. The particles size of SiO₂‐TiO₂ are about 20–50 nm, as characterized by AFM. The experimental results showed that the glass‐transition temperatures and the modulus of the modified systems were higher than that of the unmodified system, and the impact strength was enhanced by two to three times compared with that of the neat epoxy. The morphological structure of impact fracture surface and the surface of the hybrid materials were observed by scanning electron microscopy and AFM, respectively. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 1075–1081, 2006     

Dynamic properties of star‐shaped,solution‐polymerized styrene–butadiene rubber and its cocoagulated rubber‐filled with silica/carbon black

The dynamic properties, including the dynamic mechanical properties, flex fatigue properties, dynamic compression properties, and rolling loss properties, of star‐shaped solution‐polymerized styrene–butadiene rubber (SSBR) and organically modified nanosilica powder/star‐shaped styrene–butadiene rubber cocoagulated rubber (N‐SSBR), both filled with silica/carbon black (CB), were studied. N‐SSBR was characterized by ¹H‐NMR, gel permeation chromatography, energy dispersive spectrometry, and transmission electron microscopy. The results show that the silica particles were homogeneously dispersed in the N‐SSBR matrix. In addition, the N‐SSBR/SiO₂/CB–rubber compounds' high bound rubber contents implied good filler–polymer interactions. Compared with SSBR filled with silica/CB, the N‐SSBR filled with these fillers exhibited better flex fatigue resistance and a lower Payne effect, internal friction loss, compression permanent set, compression heat buildup, and power loss. The nanocomposites with excellent flex fatigue resistance showed several characteristics of branched, thick, rough, homogeneously distributed cross‐sectional cracks, tortuous flex crack paths, few stress concentration points, and obscure interfaces with the matrix. Accordingly, N‐SSBR would be an ideal matrix for applications in the tread of green tires. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40348.     

Preparation and properties of acrylonitrile–butadiene copolymer hybrid nanocomposites with organoclays

Acrylonitrile–butadiene rubber (NBR) hybrid nanocomposites with organoclays were prepared by melt mixing, and their properties were compared with those of conventional rubber compounds filled with carbon black and silica. Based on X‐ray diffraction and transmission electron microscopy, the NBR nanocomposites obtained were found to form generally an intercalated structure, although they formed an exfoliated structure when the organoclay content was low enough, <2 parts per 100 rubber. The NBR nanocomposite showed a simultaneous improvement in ultimate strength and stiffness, which is generally in a trade‐off relation in rubbery materials. A characteristic fracture morphology of ‘laminated board‐type’ was observed for NBR nanocomposites instead of typical ‘cross‐hatched’ morphology in conventional rubber composites. The NBR nanocomposites also showed much higher hysteresis and tension set. Copyright © 2003 Society of Chemical Industry     

Viscoelasticity of epoxy resin/silica hybrid material prepared via sol–gel process: Considered in terms of morphology

We investigated the relationship between the morphology and viscoelasticity of epoxy/silica hybrid materials manufactured via two different processes: simultaneous formation of epoxy and silica phases and sequential formation of silica phase in the prepared epoxy phase. The glass transition phenomena of the hybrid materials mostly depended on their silica structure. The particular structure did not affect T_g much, while the silica chain structure greatly raised T_g of the hybrid samples. The storage modulus E′ depended on the volume fraction of the silica phase ζ, rather than the silica structure. In the glassy state, E′ of the hybrid samples slightly decreased when compared with the neat epoxy samples. Lack of chemical reaction between the silica and the epoxy phases could be attributed to this decrease at which the silica structure could have worked as a flaw. In the rubbery state, E′ greatly increased with increasing silica content ζ regardless of the silica structure, and this behavior well agreed with that predicted by the Davies model, because the physical interaction worked very well in the rubbery region. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Novel polymer composites based on a mixture of preformed nanosilica‐filled poly(methyl methacrylate) particles and a diepoxy/diamine thermoset system

In this work, a new material based on an epoxy thermoset modified with a thermoplastic filled with silica nanoparticles was investigated. When thermoplastic particles are filled with nanoparticles with unique properties such as high efficiency for absorbing ultraviolet light, electric or magnetic shielding, high electrical conductivity, and high dielectric constants, more than an enhancement of the mechanical properties is expected to be achieved for modified epoxy‐based thermosets. Particles of poly(methyl methacrylate) (PMMA) filled with silica nanoparticles were used to modify a thermoset based on a full reaction between diglycidyl ether of bisphenol A and 3‐(aminomethyl)benzylamine. When the preformed thermoplastic particles were mixed with the reactive constituents of the epoxy system under certain curing conditions in which total miscibility was avoided, uniform particle dispersions could be obtained. The relationships between the composition, morphology (nanoscale and microscale), glass‐transition temperature, mechanical properties, and fracture toughness were considered. Four main results were obtained for consideration of the potential of silica‐filled PMMA as an important modifier of brittle epoxy thermoset systems: (1) a good dispersion of the silica nanoparticles in the PMMA domains, (2) a good dispersion of the silica‐filled PMMA microparticles in the epoxy matrix, (3) the possibility of partial dissolution of the PMMA‐rich domains into the epoxy system, and (4) a slight increase in properties such as the hardness, indentation modulus, and fracture toughness. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

In situ sol‐gel process of polystyrene/silica hybrid materials: Effect of silane‐coupling agents

The polystyrene–silica hybrid materials have been successfully prepared from styrene and tetraethoxysilane in the presence of silane‐coupling agents by an in situ sol‐gel process. Triethoxysilyl group can be incorporated into polystyrene as side chains by the free‐radical copolymerization of polystyrene with silane‐coupling agents, and simultaneously polystyrene–silica hybrid materials with covalent bonds between two phases were formed via the sol‐gel reaction. The 3‐(trimethoxysilyl)‐propyl‐methacrylate (MPS) systems were found to be more homogeneous than the corresponding allytrimethoxysilane hybrid system of equal molar content. In the MPS‐introduced system, the thermal properties of the materials were greatly affected by the presence of MPS. FTIR results indicate successful formation of the silica networks and covalent bonding formation of coupling agents with styrene. The homogeneity of polystyrene–silica systems was examined by scanning electron microscope and atomic force microscope. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 2074–2083, 2002     

Environmental aging of cold‐cured epoxy‐silica hybrids prepared by sol−gel process

The article investigates the effects of long term environmental aging on thermal and mechanical properties of epoxy‐silica hybrids. These nanostructured materials, prepared by non‐aqueous sol‐gel process and in situ generation of nanosilica during epoxy curing at room temperature, present the potential to be used as cold‐cured adhesives for civil engineering and Cultural Heritage applications. A specifically developed conditioning procedure for these cold‐cured nanostructured materials was applied before moisture/water absorption tests. The work evidenced the superior durability of the studied epoxy‐silica hybrid, which kept its performances in severe, but realistic, environmental conditions with respect to traditional epoxy adhesives. The reduction in the glass transition temperature and mechanical properties of the studied epoxy‐silica hybrid, observed in the first weeks of environmental aging, was followed by a significant recovery. This was attributed to two concomitant phenomena: the reactivation of the incomplete curing reactions in the epoxy domains and the continuation of the condensation reactions in the siloxane domains activated by the absorbed water. Finally, the Fickian behavior, presented by the studied epoxy‐silica hybrid, was used as an indirect indication of the homogeneity of achieved microstructure, with well dispersed silica nanostructures in the epoxy network. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40093.     

Influence of network chain orientation on the mechanical property of epoxy resin filled with silica particles

When tensile stress was applied to epoxy resin filled with silica particles, we expected that the stress concentration would occur in the epoxy matrix near the interface between the matrix and the silica particles. We investigated the plastic deformation of the network chains near the interface, which was quantitatively evaluated using a polarized microscope FTIR technique. A biphenol‐type epoxy resin, which has a mesogenic group in the backbone moiety, was used as the matrix resin. As a result, reorientation of the network chains along the direction of the tensile stress near the interface with the silica particles was observed. Especially when the silica/matrix interface has good bonding properties, the reorientation of the network chains was observed at a larger area around the silica particles. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 87: 787–794, 2003     

Preparation and characterization of siliconized epoxy‐1,2‐bis(maleimido)ethane intercrosslinked matrix materials

Novel intercrosslinked networks of siliconized epoxy‐1,2‐bis(maleimido)ethane matrix systems are developed. The siliconization of epoxy resin is carried out by using 5–15% hydroxyl‐terminated poly(dimethylsiloxane) with γ‐aminopropyltriethoxysilane as a crosslinking agent and dibutyltin dilaurate as a catalyst. The siliconized epoxy systems are further modified with 5–15% 1,2‐bis(maleimido)ethane and cured by using diaminodiphenylmethane. The prepared neat resin castings are characterized for their mechanical properties. Mechanical studies indicate that the introduction of siloxane into these epoxy resins improves the toughness with a reduction in the stress–strain values, whereas incorporation of bismaleimide (BMI) into the epoxy resin improves the stress–strain properties with a lowering of the toughness. The introduction of both siloxane and BMI into the epoxy resin influences the mechanical properties according to their content percentages. Differential scanning calorimetry (DSC), thermogravimetry, and heat distortion temperature analyses are also carried out to assess the thermal behavior of the matrix materials that are developed. DSC thermograms of the BMI modified epoxy systems show unimodal reaction exotherms. The glass‐transition temperature, thermal degradation temperature, and heat distortion temperature of the cured BMI modified epoxy and siliconized epoxy systems increase with increasing BMI content. The water absorption behavior of the matrix materials is also studied. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 3808–3817, 2003     

Dynamic mechanical properties and hysteresis loss of epoxidized natural rubber chemically bonded to the silica surface

High‐temperature (180°C) molding of epoxidized natural rubber (ENR) filled with precipitated silica leads to chemical bond formation between epoxy groups of ENR and silanol groups of silica. The extent of chemical bond formation is further enhanced in the presence of the silane coupling agent N‐3‐N‐(vinyl benzyl amino)ethyl‐γ‐amino‐propyl trimethoxy silane mono hydrogen chloride (trade name Z‐6032). The results of hysteresis loss measurements show that hysteresis loss increases with increase in coupling agent loading as a result of the higher modulus of the compounds compared to that of the ENR–silica mix. The dynamic mechanical property measurements show that the addition of coupling agent increases the glass‐transition temperature. Whereas strain‐dependent dynamic mechanical properties show that filler structure breakdown increases with increasing loading of coupling agent. Sulfur‐cured systems show higher filler structure breakdown compared to that of nonsulfur systems. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 2171–2177, 2002     

Morphology,interfacial interaction,and properties of a novel bioelastomer reinforced by silica and carbon black

A novel poly(diisoamyl itaconate‐co‐isoprene) (PDII) bioelastomer was prepared by redox emulsion polymerization based on itaconic acid, isoamyl alcohol, and isoprene. Carbon black (CB), silica, and silica with coupling agent (bis(3‐(triethoxysilyl)‐propyl)tetrasulfide [TESPT]‐silica) were used as fillers to reinforce the novel elastomer. The difference in morphology, interfacial interaction, thermal properties, and mechanical properties of PDII composites filled with different fillers was studied. The homogeneous dispersion of silica and CB in the PDII matrix was confirmed by scanning electron microscopy and transmission electron microscopy. Silica had homogenous dispersion possibly because of the formation of hydrogen bonds between the silica silanols and the PDII macromolecular chains. PDII/silica and PDII/TESTP‐silica have lower crosslink density and crosslinking rate than PDII/CB owing to the adsorption of accelerators by the silanols in the silica surfaces. PDII/silica had comparable tensile strength but higher elongation at break than PDII/CB. The tensile strength of PDII/TESPT‐silica was higher than PDII/CB and PDII/silica. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013