Enhanced thermal and mechanical properties of PW‐based HTPB binder using polystyrene (PS) and PS–SiO2 microencapsulated paraffin wax (MePW)

Polystyrene (PS) microencapsulated paraffin wax (MePW) and PS–SiO₂ MePW were used to improve the form‐stability of PW in hydroxyl‐terminated polybutadiene‐derived polyurethane (HTPB) binder. HTPB matrix containing different contents of PS MePW, PS–SiO₂ MePW, and PW were prepared. The chemical composition, crystallinity, microstructure, heat capacities, thermal stabilities, thermal reliabilities, leakage, and mechanical properties of the composites were compared using Fourier transforms infrared spectroscope, X‐ray diffractometer, scanning electronic microscope, differential scanning calorimeter, thermo‐gravimetric analyzer, thermal cycling test, leaking test, compression, and tensile tests, respectively. The results showed that the MePW/PW/HTPB composites were prepared without chemical reaction. The thermal stability and mechanical properties of PS–SiO₂ MePW/PW/HTPB increased more dramatically than that of PS MePW/PW/HTPB. With the increasing contents of MePWs, the PW leakage of the composites decreased, especially for PS MePW/PW/HTPB. Consequently, the MePW/PW/HTPB composites possess a potential application for PW‐based polymer‐bonded explosive system. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46222.     

Mechanical properties of HDPE–PS–SEBS blends

Blends of high-density polyethylene (HDPE), polystyrene (PS), and an SEBS triblock copolymer were extruded, pelletized, and injection molded. The binary HDPE–PS blends exhibit very poor ductibility; however, addition of the SEBS block copolymer greatly improves this characteristic but with an accompanying loss in strength and modulus. The modified blends are very tough and have mechanical properties suitable for many end use applications. However, weld lines pose a problem and should be avoided with these blends.     

An experimental study of morphology and rheology of ternary Pglass‐PS‐LDPE hybrids

Ternary blends of low‐density polyethylene (LDPE), polystyrene (PS), and a low T_g tin‐based phosphate glass (Pglass) were prepared at compositions ranging from 0–50 vol% Pglass in which either LDPE or PS was the continuous matrix phase. Differential scanning calorimetry was used to investigate the phase behavior of the pure components, PS‐LDPE blends and binary Pglass‐polymer hybrids. Interesting steady‐shear and transient rheology was observed for the hybrids. In particular, the steady shear viscosity curves for the hybrids of ?_Pglass ≤ 30% exhibited unusual, four‐region flow behavior, similar to that of liquid crystalline polymers. Two Newtonian plateaus at low (${\rm \dot \gamma }$ ≤ 0.1 s^?1) and moderate (0.4 ≤ ${\rm \dot \gamma }$ ≤ s^?1) shear rates connected by two distinct shear‐thinning regimes were apparent. This observed rheology is ascribed to a unique composite morphology of these multi‐component systems. Rheological data on the binary Pglass‐polymer systems suggest that the presence of the Pglass within both PS and LDSE contributes significantly to this unusual behavior, perhaps because of the interfacial behavior between the phases. Micrographs obtained via scanning electron microscopy reveal preferential placement of the Pglass phase dispersed within the PS‐phase and surrounding the LDPE phase. Optical shearing data confirmed the evolution of this microstructure under specific shear conditions.     

Associative properties of perfluorooctyl end‐functionalized polystyrene–poly(ethylene oxide) diblock copolymers

The synthesis of 2,2,3,3‐tetrahydro‐perfluoroundecanoyl end‐functionalized polystyrene–poly(ethylene oxide) block (PS‐block‐PEO‐R_F) copolymers and their matching PS‐block‐PEO diblock copolymers was carried out by sequential anionic polymerization. Viscometry and ¹⁹F NMR studies show that the PS‐block‐PEO copolymers, in contrast to their matching PS‐block‐PEO‐R_F copolymers, exhibit a micellar rather than the associative behavior seen for the latter. However, the presence of an excess of fluorinated acid, used for end‐functionalization, produces a reduction of the associative behavior above the overlap concentration, with the fluorinated acid acting like a surfactant. A competition may also occur between PS—and R_F—mediated micellization. Copyright © 2004 Society of Chemical Industry     

Preparation,structure, and properties of end‐functionalized miktoarms star‐shaped polybutadiene–sn–poly(styrene–butadiene) rubber

Two miktoarm star‐shaped rubbers with large‐volume functional groups of 1,1‐diphenylhexyl at the ends of arms (DMS–PB–SBR) and one miktoarm star‐shaped rubber with n‐butyl groups at the ends of arms (BMS–PB–SBR) were prepared by 1,1‐diphenylhexyllithium (DPHLi) and n‐butyl lithium as initiators, respectively. The molecular structures and morphological properties of the three rubbers (MS–PB–SBR) were studied and compared with those acquired from the blend consisting of star‐shaped solution‐polymerized butadiene styrene rubber (S‐SSBR) and butadiene rubber (PBR) prepared by ourselves. The results showed that MS–PB–SBR exhibited a more uniform distribution of PBR phase and a smaller phase size of PBR than that of S‐SSBR/PBR blend. It is found that MS–PB–SBR composites filled with CB showed the lower Payne effect than that of S‐SSBR/PBR/CB composite, suggesting that the MS–PB–SBR/CB composite (particularly the DMS–PB–SBR/CB composites) would possess excellent mechanical properties, high wet‐skid resistance, and low rolling resistance. For the studied MS–PB–SBR systems, the contribution of large‐volume functional groups at the end of PBR molecular chains to decrease the rolling resistance was larger than that of Sn coupling effect. It is envisioned that the miktoarm star‐shaped rubbers with 1,1‐diphenylhexyl groups at the molecular ends would be useful for making treads of green tires. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2014 , 131, 40002.     

Terminal functionalized hydroxyl‐terminated polybutadiene: An energetic binder for propellant

We report the functionalization of hydroxyl terminated polybutadiene (HTPB) backbone by covalently attaching 1‐chloro‐2, 4‐dinitrobenzene (DNCB) at the terminal carbon atoms of the HTPB. The modification of the HTPB by the DNCB does not alter the unique physico–chemical properties and the microstructure of the parent HTPB. IR, ¹H‐NMR, ¹³C‐NMR, size exclusion chromatography (SEC) and absorption spectroscopy studies prove that the DNCB molecules are covalently attached to the terminal carbon atoms of the HTPB. The π electron delocalization owing to long polymer chain, strong electron withdrawing effect of the DNCB molecule are the major driving forces for the covalent attachment of the DNCB at the terminal carbon atom of the HTPB. We are the first to observe the existence of intermolecular hydrogen bonding between the terminal hydroxyl groups of the HTPB. IR study shows that the attached DNCB molecules at the terminal carbon atoms of the HTPB breaks the intermolecular hydrogen bonding between the HTPB chains and forms a hydrogen bonding between the NO₂ groups of the DNCB and the OH groups of the HTPB. Absorption spectral study of the modified HTPB indicates the better delocalization of π electron of butadiene due to the strong electron withdrawing effect of the DNCB molecules. Theoretical calculation also supports the existence of hydrogen bonding between the OH and NO₂ groups. Theoretical calculation shows that the detonation performance of both the DNCB and the HTPB‐DNCB are promising. HTPB‐DNCB is the new generation energetic binder which has potential to replace the use of HTPB as binder for propellant.© 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Epoxy‐functionalized polyhedral oligomeric silsesquioxane/cyanate ester resin organic–inorganic hybrids with enhanced mechanical and thermal properties

A series of cyanate ester resin (CE) based organic–inorganic hybrids containing different contents (0, 5, 10, 15 and 20 wt%) of epoxy‐functionalized polyhedral oligomeric silsesquioxane (POSS‐Ep) were prepared by casting and curing. The hybrid resin systems were studied by the gel time test to evaluate the effect of POSS‐Ep on the curing reactivity of CE. The impact and flexural strengths of the hybrids were investigated. The micromorphological, dynamic mechanical and thermal properties of the hybrids were studied by SEM, dynamic mechanical analysis (DMA) and TGA, respectively. Results showed that POSS‐Ep prolonged the gel time of CE. CE10 containing 10 wt% POSS‐Ep displayed not only the optimum impact strength but the optimum flexural strength. SEM results revealed that the improvement of mechanical properties was attributed to the large amount of tough whirls and fiber‐like pull‐outs observed on the fracture surfaces of CE10. DMA results indicated that POSS‐CE tended to decrease E′ of the hybrids in the glassy state but to increase E′ of the hybrids in the rubbery state. TGA results showed that CE10 also possesses the best thermal stability. The initial temperature of decomposition (T_i) of CE10 is 426 °C, 44 °C higher than that of pristine CE. © 2013 Society of Chemical Industry     

Physical and mechanical properties of Al(OH)3/polypropylene composites modified by in situ‐functionalized polypropylene

Al(OH)₃/polypropylene (PP) composites modified by in situ‐functionalized polypropylene (FPP) were prepared by a one‐step melt‐extrusion process. The effect of in situ FPP on the crystallization and melting behavior, melt‐flow index, limiting oxygen index, thermal degradation, mechanical properties, and fracture morphology of Al(OH)₃/PP composites was studied. Formation of in situ FPP resulted in a decreased crystallization temperature and melting point of PP in the composites, an increased melt‐flow index, and improved tensile and flexural strengths of Al(OH)₃/PP composites, whereas the thermal degradation behavior and limiting oxygen index was not been influenced. The impact strength of the Al(OH)₃/PP composites modified by in situ FPP depended upon the content of the initiator, dicumyl peroxide, and the monomer, acrylic acid. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 2850–2857, 2002; DOI 10.1002/app.10269     

Preparation and properties of styrene–ethylene/butylene–styrene (SEBS)–clay hybrids

Styrene–ethylene/butylene–styrene triblock copolymer (SEBS)–clay hybrids were prepared by melt blending SEBS and organoclay using an internal mixer. Maleic anhydride modified SEBS (SEBS–MA) was used as a compatibilizer. X‐ray diffraction and transmission electron microscopy revealed that silicate layers of the clay were partially exfoliated and dispersed at a nanometer scale in the polymer matrix. Enhanced mechanical properties of these hybrids were observed from tensile and dynamic mechanical tests. Thermal degradation temperature of the hybrids was increased compared with pristine SEBS. Copyright © 2004 Society of Chemical Industry     

Effects of shell thickness of polystyrene‐encapsulated Mg(OH)2 on flammability and rheological properties of high‐impact polystyrene composites

Polystyrene (PS)‐encapsulated magnesium hydroxide (Mg(OH)₂) particles with various shell thicknesses were successfully prepared using a method of in situ polymerization of styrene in a high‐speed mixer. High‐impact polystyrene (HIPS)/Mg(OH)₂ composites were prepared by melt blending. They were characterized using cone calorimetry, horizontal burning rate, rheology and scanning electron microscopy in order to investigate the effects of the shell thickness of the PS‐encapsulated Mg(OH)₂ on the flame retardancy and rheological properties of the resulting composites. Rheological tests showed that the composites containing encapsulated Mg(OH)₂ had a stronger solid‐like response at low frequency than that of the sample containing untreated Mg(OH)₂. However, with PS/Mg(OH)₂ ratio increasing up to 6.0 wt% and above, the dynamic viscosity, loss modulus and storage modulus of HIPS/Mg(OH)₂ composites decreased. The optimum PS/Mg(OH)₂ ratio, 4.5 wt%, was determined using a new ‘crossover point’ rheological method. The combustion tests showed that compared to the composites containing untreated Mg(OH)₂, the fire retardancy of the composites containing PS‐encapsulated Mg(OH)₂ was improved significantly. Also, there appeared to be a critical PS/Mg(OH)₂ ratio, namely 6.0 wt%, for optimum flame‐retarding properties. However with the continuous increase of PS/Mg(OH)₂ ratio, the fire resistance of the composites declined somewhat, which can be explained by acceleration of combustion of the composites due to the introduction of free PS chains of low molecular weight on the surface of Mg(OH)₂. Copyright © 2007 Society of Chemical Industry     

Rheological properties of hydroxyl‐terminated and end‐capped aliphatic hyperbranched polyesters

The rheological behavior of two series of aliphatic hyperbranched (HB) polyesters, based on 2,2‐bis(hydroxymethyl)propionic acid (bis‐MPA) and di‐trimethylol propane (Di‐TMP) as a tetrafunctional core, was studied. The effect of the size (pseudo‐generation number, from second to eight) and structure on the melt rheological properties was investigated for a series of hydroxyl‐terminated HB polyesters. In addition, the influence of the nature and degree of modification of the terminal OH groups in a series of fourth‐generation polyesters end‐capped with short and long alkyl chains and some aryl groups on the rheological properties was analyzed. The time–temperature superposition procedure was applied for the construction of master curves and for the analysis of the rheological properties of HB polyesters. The data obtained from WLF analysis of the HB polyesters showed that the values of the thermal coefficient of expansion of free volume α_f and the fractional free volume at the glass transition temperature, f_g, increase with increasing size of the HB polyesters. It was shown that the modified HB polyesters exhibited lower T_g and T_G′=G″ temperatures, above which viscous became dominant over elastic behavior. From an analysis of the master curves of the modified HB polyesters, it was observed that with increasing degree of modification, both storage and loss modules and complex dynamic viscosity and apparent energy for viscoelastic relaxation decrease, because of reduced intermolecular hydrogen interactions. They do not exhibit a plateau of rubbery behavior, which confirms that no entanglements are present and that the molar masses are below the critical molar mass. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41479.     

Blended hybrids based on silsesquioxane–OH and epoxy resins

Blended hybrids based on silsesquioxane cyclohexyl trisilanol [STOH; i.e., (c‐C₆H₁₁)₇Si₇O₉(OH)₃] and epoxy resin 4,5‐epoxyhexyl‐1,2‐dimethyl acid diglycidyl ester (TDE‐85) were prepared with good compatibility of STOH up to 5 wt % with TDE‐85. The blended hybrid resins, with various STOH additions, were cured by 4,4′‐diaminodiphenylsulfone, and the curing reactions were investigated with differential scanning calorimetry. The incorporation of STOH increased the curing reaction of TDE‐85 for three active hydrogens existing in the STOH molecule. The storage moduli and glass‐transition temperatures of the cured hybrid resins were studied with dynamic mechanical analysis. The cured hybrids had higher storage moduli than the pure epoxy resins at lower temperatures and increased slightly even when the temperature was above the glass‐transition temperature. Two peaks appearing in tan δ curves indicated the block copolymer structure and two different glass‐transition temperatures of the cured hybrid resins. The thermal stability and flame retardancy of the cured hybrid resins were investigated with thermogravimetric analysis and limited oxygen index values, respectively. The results showed that introducing silsesquioxane–OH units into epoxy resins could improve the thermal stability and flame retardancy of the resins. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Synthesis,properties, and self‐assembly of poly(benzyl ether)‐b‐polystyrene dendritic–linear polymers

Poly(benzyl ether)‐b‐polystyrene dendritic–linear polymers were successfully synthesized using a dendritic chloric poly(benzyl ether) (G₁‐Cl, G₂‐Cl, and G₃‐Cl) as the macroinitiator through the atom transfer radical polymerization process. The structure and properties of the resultant polymers were characterizated by gel permeation chromatography, ¹H‐NMR, Fourier transform IR, thermogravimetric analysis, and differential scanning calorimetry. It was found that the temperature, reaction time, molar ratio of the macroinitiator to styrene, and the generation number of the macroinitiator have significant effects on the molecular weights, conversion, and polydispersities of the resulting polymers. These dendritic–linear block polymers had very good solubility in common organic solvents at room temperature. The terminal group (dendritic segments) of the polymers can affect their thermal stability. These dendritic–linear polymers after self‐assembling in selective solvents (chloroform/acetone) formed core–shell micelles. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 1106–1112, 2005     

Improved synthesis and properties of hydroxyl‐terminated liquid fluorosilicone

The synthesis of hydroxyl‐terminated poly(trifluoropropylmethyl)siloxane (PTFPMS‐OH) by anionic ring‐opening polymerization of 1,3,5‐tris(trifluoropropylmethyl)cyclotrisiloxane (D₃F) was studied in bulk using potassium hydroxide as an initiator in the presence of several reaction stabilizers. The promoting effect of the reaction stabilizers for the polymerization of D₃F was investigated by GPC and NMR analyses. Results showed that the selected reaction stabilizers exhibited a significant promoting effect. This new process of polymerization produced well‐defined α,ω‐dihydroxylated polysiloxane in very high yields. The addition of reaction stabilizers could almost completely suppress back‐biting reactions during the polymerization. It was found that there lies an exponential decay relationship between the molecular weight of PTFPMS‐OH and amount of end‐capping agent. Thus, by adjusting the reaction conditions strictly, the molecular weight of the fluorosilicone could be controlled accurately, and meanwhile a broad “terminate window” could be implemented. Thermogravimetic (TG) analysis indicated that PTFPMS‐OH could be used in a wide range of operational temperatures. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43220.     

Characterization of cotton–polystyrene graft copolymers

Characterization of cotton–polystyrene graft copolymers prepared by ceric ion initiation is reported. Various techniques studied include moisture sorption, solubility in cupriethylenediamine (CED), infrared spectra, differential thermal analysis (DTA), electron micrographs and X-ray diffractograms, which point to the existence of true grafting. The graft copolymers showed a slight fall in breaking load and improved resistance to wetting.     

Modeling of chemical kinetics of elastomer/hydroxyl‐ and carboxyl‐functionalized multiwalled carbon nanotubes nanocomposites' cross‐linking

Several kinds of (hydrogenated) nitrile elastomer ((H)NBR) compounds were prepared by melt compounding of rubbers with carbon nanotubes. Transmission electron microscopy (TEM) showed that the exfoliation degree of nanotubes was high. Multiwalled carbon nanotubes (MWCNT) were either neat or modified by hydroxyl or carboxyl groups. Morphology was also characterized by scanning electron microscopy (SEM). The cure kinetics of (H)NBR and modified multiwalled carbon nanotubes ((m‐)MWCNT/(H)NBR) nanocomposites was studied. It was found that the apparent curing and over‐cure activation energies (E_A and E_A,1) increased with the increasing amount of (m‐)MWCNT. There was a less obvious change in the apparent orders of curing reactions. The results of n‐th order and autocatalytic kinetic model showed that any studied content of (m‐)MWCNT could increase effective thermal conductivity, but decreased the vulcanization rate of (m‐)MWCNT/(H)NBR nanocomposites. Finally, the effect of (m‐)MWCNT content and functionalization on tensile mechanical properties was presented. POLYM. ENG. SCI., 2011. © 2010 Society of Plastics Engineers     

Preparation and physical properties of an epoxy nanocomposite with amine‐functionalized graphenes

Graphene, consisted of a single layer of carbon atom in a two‐dimensional lattice, has superior electrical and physical properties that promise many exciting applications. In this study, graphenes were prepared from graphite powder by chemical method and their images were investigated by TEM and SEM. To develop high performance epoxy nanocomposites with good dispersion of graphenes and strong epoxy‐graphene interfacial bonding, graphenes were amine‐functionalized and the effects of the amine‐functionalization on the curing behavior and physical properties of epoxy/graphene nanocomposites were studied. FTIR spectra confirmed the amine‐functionalization. The physical properties of the nanocomposites were investigated by DSC, DMA, TMA, and impact tester. Fracture surfaces were investigated by SEM. The physical properties of the nanocomposites could be improved considerably by the amine‐functionalization of graphenes. POLYM. ENG. SCI., 54:985–991, 2014. © 2012 Society of Plastics Engineers     

Characterization of end‐functionalized styrene–butadiene–styrene copolymers and their application in modified asphalt

End amino, carboxylic acid, and hydroxyl functionalized styrene–butadiene–styrene (SBS) triblock copolymers were prepared with 1,5‐diazabicyclo[3.1.0]hexane, carbon dioxide, and epoxy ethane as capping agents, respectively. The effects of the end polar groups on the morphology and dynamic mechanical properties were investigated. Transmission electron microscopy images suggested that the group at the end of the polystyrene (PS) segment made the morphology of the PS domains disordered and incompact. Dynamic mechanical results showed that the storage and loss modulus increased after SBS was end‐functionalized. End amino and carboxylic acid groups improved the compatibility and storage stability of SBS‐modified asphalt. However, the effect of the end‐hydroxyl group on the improvement of the storage stability of SBS‐modified asphalt was not obvious. The differential scanning calorimetry analysis of SBS‐modified asphalt further showed that the compatibility and storage stability of SBS‐modified asphalt were improved by the attachment of amino or carboxylic acid groups through the anionic polymerization method. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 8–16, 2007     

Influence of PS‐b‐PEO diblock copolymers on the compatibility of syndiotactic polystyrene modified epoxy blends

Homogeneous solutions of syndiotactic polystyrene (sPS) in diglycidylether of bisphenol A (DGEBA), containing 2.5, 5 and 7.5 wt % of thermoplastic with or without 0.5 and 1 wt % of poly(styrene‐b‐ethylene oxide) (PS‐b‐PEO) block copolymer, were polymerized using a stoichiometric amount of an aromatic amine hardener, 4,4′‐methylene bis (3‐chloro‐2,6‐diethylaniline) (MCDEA). The dynamic‐mechanical properties and morphological changes of sPS‐(DGEBA/MCDEA) compatibilized with different amount of PS‐b‐PEO have been investigated in this paper. The addition of the block copolymer produced significant changes in the morphologies generated. The size of the dispersed spherical sPS spherulites does not change significantly, but less spherulites of sPS appeared upon network formation in the systems with compatibilizer, what means that addition of compatibilizer in this system delayed crystallization of sPS in sPS‐(DGEBA/MCDEA) systems and change phase separation mechanism from crystallization‐induced phase separation (CIPS) and reaction‐induced phase separation (RIPS) almost only to RIPS. Moreover, PS‐b‐PEO with higher molecular weight of PS block seems to be a more effective compatibilizer than one with lower molecular weight of PS block. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 479–488, 2006     

Preparation and kinetic analysis of PS‐b‐PBA block copolymer by 4‐oxo‐TEMPO capped polystyrene macroinitiators

Polystyrene‐block‐poly(n‐butyl acrylate) block copolymers were prepared from 4‐oxo‐2,2,6,6‐tetramethylpiperidinooxy (4‐oxo‐TEMPO) capped polystyrene macroinitiators at a high temperature, 165°C. It was found that the number‐average molecular weight of PBA chains in block copolymers could reach above 10,000 rapidly at early stage of polymerization with a narrow polydispersity index of 1.2–1.4, but after that, the polymerization seemed to be retarded. Furthermore, according to the kinetic analysis, the concentration of 4‐oxo‐TEMPO was increased mainly by the hydrogen transfer reaction of hydroxylamine (4‐oxo‐TEMPOH) to growing radicals during polymerization. This increase in 4‐oxo‐TEMPO concentration could retard the growth of polymer chains. The rate constant of the hydrogen transfer reaction of 4‐oxo‐TEMPOH to growing radicals, k_H, estimated by the kinetic model is about 9.33 × 10⁴M^‐1s^?1 at 165°C. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009