Physicomechanical,optical, barrier,and wide angle X‐ray scattering studies of filled low density polyethylene films

Series of low density polyethylene (LDPE) films filled with different fillers such as silica, mica, soya protein isolate, potassium permanganate, and alumina were processed using a single screw extruder. The filled LDPE films were characterized for physicomechanical properties like tensile strength, percentage elongation at break, and tear strength, optical properties like percent transmission and haze. The barrier properties such as water vapor transmission rate and oxygen transmission rate of the filled LDPE films have also been reported. Microcrystalline parameters such as crystal size (〈N〉) and lattice distortion (g) of the filled LDPE films obtained using wide angle X‐Ray scattering method have been reported. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 2781–2789, 2006     

Structure and oxygen‐barrier properties of (linear low‐density polyethylene/ethylene–vinyl alcohol copolymer)/linear low‐density polyethylene composite films prepared by microlayer coextrusion

Ethylene–vinyl alcohol copolymer (EVOH) and linear low‐density polyethylene (LLDPE) blends with 5% LLDPE grafted with 1% maleic anhydride (MAH; EVOH/LLDPE/LLDPE‐g‐MAH), created to increase the interfacial compatibility, were coextruded with pure LLDPE through the microlayer coextrusion technology. The phase morphology and gas‐barrier properties of the alternating‐layered (EVOH/LLDPE/LLDPE‐g‐MAH)/LLDPE composites were studied by scanning electron microscopy observation and oxygen permeation coefficient measurement. The experimental results show that the EVOH/LLDPE/LLDPE‐g‐MAH and LLDPE layers were parallel to each other, and the continuity of each layer was clearly evident. This structure greatly decreased the oxygen permeability coefficient compared to the pure LLDPE and the barrier percolation threshold because of the existence of the LLDPE/EVOH/LLDPE‐g‐MAH blend layers, and the LLDPE layers diluted the concentration of EVOH in the whole composites. In addition, the effects of the layer thickness ratio of the EVOH/LLDPE/LLDPE‐g‐MAH and LLDPE layers and the layer number on the barrier properties of the layered composites were investigated. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42211.     

Sago starch‐filled linear low‐density polyethylene (LLDPE) films: Their mechanical properties and water absorption

Composites containing various percentages of sago starch and linear low‐density polyethylene (LLDPE) have been prepared. The mechanical properties and water uptake of the composites have been determined. The tensile strength and elongation at break decreased with increase in starch content. However, the modulus of the composites increased with increase in starch content. The yield strength was not significantly affected. Moisture uptake in humid air and in water increased with increase in starch content. At higher relative humidity the composites absorbed more moisture, thus indicating that the moisture barrier properties decreased with increase in relative humidity. Moisture uptake was highest when the composites were completely immersed in water. Scanning electron microscopy (SEM) shows agglomeration of the starch granules and hence, poor wetting between the starch granules and LLDPE matrix. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 79: 29–37, 2001     

Calendered linear low‐density polyethylene consolidated meat and bone meal composites

Bioplastics produced from meat and bone meal (MBM) suffer from rapid and drastic mechanical property deterioration because of their hydrophilic nature. This study investigates mechanical and water stability of composites produced from introduction of a minor component of a synthetic polyethylene as a binder phase to consolidate MBM. The milled and sieved MBM was compounded with 5–60 wt % linear low‐density polyethylene (LLDPE) and formed into composite sheets by calendering, which is an industrially relevant process. Results indicated that a minimum of 15 wt % LLDPE content was required to form a nominally continuous binder phase that allowed for good processability and environment stability of the composites. As expected, the water vapor permeability (WVP) and water absorption characteristics of the composites were intermediate between those of MBM and LLDPE. Sheets containing 15 wt % LLDPE absorbed up to 35 wt % water. Composites tested after being soaked in water showed an initial decrease in TS of about 30% for the first hour but then remained fairly unchanged in the next 72 hours, confirming their moderate environment stability. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 41145.     

Preparation and characterization of linear low‐density polyethylene/dickite nanocomposites prepared by the direct melt blending of linear low‐density polyethylene with exfoliated dickite

Dickite particles were exfoliated by the thermal decomposition of molecular urea in the interlayer of dickite. The exfoliated dickite (ED) was composed with linear low‐density polyethylene (LLDPE) to prepare a novel LLDPE/dickite nanocomposite (LDN‐5). X‐ray diffraction (XRD), Fourier transform infrared (FTIR) spectroscopy, scanning electron microscopy (SEM), and transmission electron microscopy (TEM) were used to evaluate the exfoliation effect. FTIR spectra showed that the inner‐surface hydroxyls of dickite decreased because of the sufficient exfoliation of the dickite layers. The 001 diffraction of dickite in the XRD pattern almost disappeared after exfoliation; this indicated the random orientation of dickite platelets. SEM and TEM micrographs confirmed the effective thermal decomposition of the interlamellar molecular urea ED layers, which resulted in smaller particle sizes and better dispersions of dickite in the resulting LLDPE/dickite composite. The microstructure of LDN‐5 showed that most of the dickite platelets were exfoliated and homogeneously dispersed in the LLDPE; this led to increases in the anticorrosion properties and thermal stabilities of LDN‐5. The results of salt‐spray tests illustrated that the corrosion rate of the iron coupon decreased from 23% (LLDPE packing) to 0.4% (LDN‐5 packing). Moreover, the thermal degradation temperature corresponding to a mass loss of 10% increased from 330°C (pure LLDPE) to 379°C (LDN‐5). © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Morphology,structure, and rheological property of linear low‐density polyethylene grafted with acrylic acid

The chain structure, spherulite morphology, and rheological property of LLDPE‐g‐AA were studied by using electronspray mass spectroscopy, ¹³C–NMR, and rheometer. Experimental evidence proved that AA monomers grafted onto the LLDPE backbone formed multiunit AA branch chains. It was found that AA branch chains could hinder movement of the LLDPE main chain during crystallization. Spherulites of LLDPE became more anomalous because of the presence of AA branch chains. Rheological behavior showed that AA branch chains could act as an inner plasticizer at the temperature range of 170–200°C, which made LLDPE‐g‐AA easy to further process. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 2538–2544, 2001     

Blend of high‐density polyethylene and a linear low‐density polyethylene with compositional‐invariant mechanical properties

This article presents the tensile properties and morphological characteristics of binary blends of the high‐density polyethylene (HDPE) and a linear low‐density polyethylene (LLDPE). Two constituents were melt blended in a single‐screw extruder. Injection‐molded specimens were evaluated for their mechanical properties by employing a Universal tensile tester and the morphological characteristics evaluated by using a differential scanning calorimeter and X‐ray diffractometer. It is interesting to observe that the mechanical properties remained invariant in the 10–90% LLDPE content. More specifically, the yield and breaking stresses of these blends are around 80% of the corresponding values of HDPE. The yield elongation and elongation‐at‐break are around 65% to corresponding values of HDPE and the modulus is 50% away. Furthermore, the melting endotherms and the crystallization exotherms of these blends are singlet in nature. They cluster around the corresponding thermal traces of HDPE. This singlet characteristic in thermal traces entails cocrystallization between these two constituting components. The clustering of thermal traces of blends near HDPE meant HDPE‐type of crystallites were formed. Being nearly similar crystallites of blends to that of HDPE indicates nearness in mechanical properties are observed. The X‐ray diffraction data also corroborate these observations. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 2604–2608, 2002     

Evaluation of the chemical resistance of high‐density polyethylene geomembranes

The chemical resistance of high‐density polyethylene geomembranes (GMs) with smooth and textured surfaces in notched and unnotched forms at different pH values and in the range of 20–80°C was examined with stress crack resistance testing. Surface microcracks in GMs were observed in scanning electron microscopy images. Smooth and textured GMs did not show significant differences in their mechanical behaviors. The yield strength decreased with the temperature, pH, and exposure time. The yield strain increased with the temperature, but there were no good correlations with pH values. The break strength also decreased with the temperature and showed no significant correlation with pH variations. The break strain did not show a good correlation with the temperature and pH variations. The stress crack resistance was independent of pH variations but significantly depended on the temperature. It was negatively correlated with the exposure time. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Development of environmentally friendly high‐density polyethylene and turmeric spent composites: Physicomechanical,thermal, and morphological studies

High‐density polyethylene (HDPE)/turmeric spent (TS) composites were prepared by the extrusion of an HDPE resin with 5, 10, 15, or 20 wt % TS. HDPE granules and TS master‐batch flakes were compounded on a corotating and intermeshing twin‐screw extruder. The extrudate strands were cut into pellets and injection‐molded to make test specimens. These specimens were tested for physicomechanical properties such as the tensile, flexural, and impact strengths, surface hardness, abrasion resistance, density, and water absorption and thermal characteristics such as the heat distortion temperature (HDT) and melt flow index (MFI). Test results revealed that the incorporation of TS affected the tensile, flexural, and Izod impact strengths of the HDPE/TS composites to some extent, whereas the tensile modulus increased from 606.9 to 752.0 N/mm² and the HDT increased from 61 to 65°C. Furthermore, the addition of TS yielded only marginal variations in the surface hardness, abrasion resistance, density, water absorption, and MFI values of the composites. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Degradation behavior of linear low‐density polyethylene films containing prooxidants under accelerated test conditions

This article reports the results of studies on the photooxidative and thermooxidative degradation of linear low‐density polyethylene (LLDPE) in the presence of cobalt stearate. Various amounts of cobalt stearate (0.1–0.9% w/w) blended with LLDPE and films of 70 ± 5 μ thickness were prepared by a film‐blowing technique. The films were subjected to xenon arc weathering and air‐oven aging tests (at 70°C) for extended time periods. We followed the chemical and physical changes induced as a result of aging by monitoring changes in the mechanical properties (tensile strength and elongation at break), carbonyl index, morphology (scanning electron microscopy), melt flow index, and differential scanning calorimetry crystallinity. Cobalt stearate was highly effective in accelerating the photodegradation of LLDPE films at concentrations greater than 0.2% w/w. The kinetic parameters of degradation, as determined by nonisothermal thermogravimetric analysis, were estimated with the Flynn–Wall–Ozawa isoconversion technique, which was subsequently used to determine the effect of cobalt stearate on the theoretical lifetime of LLDPE. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Correlations between processing parameters,morphology, and properties of blown films of linear low‐density polyethylene/low‐density polyethylene blends. I. Crystalline biaxial orientation by IR and mechanical properties

The change of the processing parameters of a blown film operation alters the mechanical and optical properties of the films. This work studied the influence of some of these parameters on the properties of blown films made of blends of linear low‐density polyethylene (LLDPE) and LDPE. Correlations between the crystalline biaxial orientations of these films and the mechanical properties were found. The crystalline biaxial orientation was measured by IR following the Krishnaswamy approach. The a axis of the unit cell was oriented along the machine direction (MD) at all LDPE concentrations, and it was not affected by the blow‐up ratio (BUR). In contrast, the b axis changed its orientation from orthogonal to MD to along the transverse direction (TD), and it was affected by the BUR. Finally, the c axis changed its orientation from equiplanar between the MD and TD to along the thickness of the film, and it was influenced by the BUR. The decrease of the tensile mechanical properties along the MD with the increase in the amount of LDPE in the blends was attributed to the tilting of the c axis toward the film thickness. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 3161–3167, 2006     

Melt strength of linear low‐density polyethylene/low‐density polyethylene blends

Linear low‐density polyethylenes and low‐density polyethylenes of various compositions were melt‐blended with a batch mixer. The blends were characterized by their melt strengths and other rheological properties. A simple method for measuring melt strength is presented. The melt strength of a blend may vary according to the additive rule or deviate from the additive rule by showing a synergistic or antagonistic effect. This article reports our investigation of the parameters controlling variations of the melt strength of a blend. The reciprocal of the melt strength of a blend correlates well with the reciprocal of the zero‐shear viscosity and the reciprocal of the relaxation time of the melt. An empirical equation relating the maximum increment (or decrement) of the melt strength to the melt indices of the blend components is proposed. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 1408–1418, 2002     

Thermal oxidation of self‐degradable composite films based on low‐density polyethylene

The effect of the structure of composite extrusion films based on a mechanical blend of low‐density polyethylene and poly(hydroxybutyrate) on the service characteristics and the kinetics of thermooxidative destruction was investigated. The aggregate state of the polymers affected the value of the boundary surface in the blend films. An increase in the latter affected the conformation states of both polymers in the blends. In this case, the strength decreased, the steam permeability increased, and the thermooxidative destruction of the polyethylene matrix during the beginning stages was accelerated. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 1392–1396, 2004     

Effect of blending high‐pressure low‐density polyethylene on the crystallization kinetics of linear low‐density polyethylene

It is well known that the addition of a small amount of high‐pressure low‐density polyethylene (HP‐LDPE) to linear low‐density polyethylene (LLDPE) can improve the optical properties of LLDPE, and LLDPE/HP‐LDPE blend is widely applied to various uses in the field of film. The optical haziness of polyethylene blown films, as a result of surface irregularities, is thought to be as a consequence of the different crystallization mechanisms. However, not much effort has been directed toward understanding the effect of HP‐LDPE blending on the overall crystallization kinetics (k) of LLDPE including nucleation rate (n) and crystal lateral growth rate (v). In this study, we investigated the effect of blending 20% HP‐LDPE on the crystallization kinetics of LLDPE polymerized by Ziegler‐Natta catalyst with comonomer of 1‐butene. Furthermore, by combining depolarized light intensity measurement (DLIM) and small‐angle laser light scattering (SALLS), we have established a methodology to estimate the lateral growth rate at lower crystallization temperatures, in which direct measurement of lateral growth by polarized optical microscopy (POM) is impossible due to the formation of extremely small spherulites. This investigation revealed that HP‐LDPE blending leads to enhanced nucleation rate, reduced crystal lateral growth rate, and a slight increase in the overall crystallization kinetics of pure LLDPE. From the estimated crystal lateral growth rate, it was found that the suppression in v from HP‐LDPE blending is larger at lower temperatures than at higher temperatures. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Rice bran‐filled biodegradable low‐density polyethylene films: Development and characterization for packaging applications

Rice bran was incorporated into low‐density polyethylene (LDPE) at different concentrations by compounding in a twin‐screw extruder and blown into films of uniform thickness. The rice bran incorporation influenced physical, mechanical, barrier, optical, thermal properties, and biodegradation of LDPE. The mechanical and optical properties decreased as the percentage of rice bran increased. The effect of rice bran on the morphology of LDPE blends was examined using scanning electron microscopy. Oxygen transmission rate and water vapor transmission rate increased with the increased content of rice bran. Addition of rice bran did not alter the melting temperature (T_m) of the blends; however the thermal stability decreased, while glass transition temperature (T_g) increased. Kinetics of thermal degradation was also investigated and the activation energy for thermal degradation indicated that for up to 10% filler addition, the dispersion and interfacial adhesion of rice bran particles in LDPE was good. Aerobic biodegradation tests using municipal sewage sludge and biodegradation studies using specific microorganism (Streptomyces species) revealed that the films are biodegradable. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 4514–4522, 2006     

Real‐time FTIR and WAXS studies of drawing behavior of poly(ethylene terephthalate) films

The development of molecular orientation and crystallization was studied during uniaxial drawing of poly(ethylene terephthalate) (PET) films, which was immediately followed by subsequent taut annealing at the drawing temperature. The behavior was monitored in real time throughout the drawing and annealing using dynamic FTIR spectroscopy and in situ WAXS measurements using the Daresbury Synchrotron Radiation Source. Films were drawn at 80 and 85°C at varying strain rates (0.001–0.7 s⁻¹). The true stress–strain behavior was determined at each of the drawing conditions and the density and optical anisotropy of unloaded samples was measured. The IR spectra were analyzed using curve reconstruction procedures developed previously, and they showed that orientation of the phenylene groups and the trans glycol conformers occurred before significant gauche–trans conformational changes could be seen. The onset of crystallization, defined as the point that the crystalline 1 05 reflection could be first observed using WAXS, was not found to correlate with any specific change in the proportions of trans and gauche isomers nor with any feature on the stress–strain curve. However, it was clear that, for these comparatively low strain rates, crystallization occurred during the drawing process while the crosshead was moving and the draw ratio was increasing. The orientation of the crystallites was calculated from the 1 05 reflection observed in a tilted film, transmission geometry. The crystallites were found to form at a draw ratio of about 2.5 with high orientation values (P₂ > 0.8) that increased during drawing and annealing to P₂ values of 0.95, irrespective of the drawing conditions. Semiquantitative measurements of crystallinity showed that the fraction of crystalline material that developed during drawing decreased with increasing strain rate. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 79: 1825–1837, 2001     

Crystallization behavior of glass bead‐filled low‐density polyethylene composites

The effects of the filler content and the filler size on the crystallization and melting behavior of glass bead‐filled low‐density polyethylene (LDPE) composites have been studied by means of a differential scanning calorimeter (DSC). It is found that the values of melting enthalpy (ΔH_c) and degree of crystallinity (x_c) of the composites increase nonlinearly with increasing the volume fraction of glass beads, ϕ_f, when ϕ_f is greater than 5%; the crystallization temperatures (T_c) and the melting temperatures (T_m) of the composites are slightly higher than those of the pure LDPE; the effects of glass bead size on x_c, T_c, and T_m are insignificant at lower filler content; but the x_c for the LDPE filled with smaller glass beads is obviously greater than that of the filled system with bigger ones at higher ϕ_f. It suggests that small particles are more beneficial to increase in crystallinity of the composites than big ones, especially at higher filler content. In addition, the influence of the filler surface pretreated with a silane coupling agent on the crystallization behavior are not too outstanding at lower inclusion concentration. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 71: 687–692, 1999     

Photobiodegradation of low‐density polyethylene/banana starch films

The effects of the starch content, photosensitizer content, and compatibilizer on the photobiodegradability of low‐density polyethylene (LDPE) and banana starch polymer blend films were investigated. The compatibilizer and photosensitizer used in the films were PE‐graft‐maleic anhydride (PE‐g‐MA) and benzophenone, respectively. Dried banana starch at 0–20% (w/w) of LDPE, benzophenone at 0–1% (w/w) of LDPE, and PE‐g‐MA at 10% (w/w) of banana starch were added to LDPE. The photodegradation of the blend films was performed with outdoor exposure. The progress of the photodegradation was followed by determining the carbonyl index derived from Fourier transform IR measurements and the changes in tensile properties. Biodegradation of the blend films was investigated by a soil burial test. The biodegradation process was followed by measuring the changes in the physical appearance, weight loss, and tensile properties of the films. The results showed that both photo‐ and biodegradation rates increased with increasing amounts of banana starch, whereas the tensile properties of the films decreased. The blends with higher amounts of benzophenone showed higher rates of photodegradation, although their biodegradation rates were reduced with an increase in benzophenone content. The addition of PE‐g‐MA into polymer blends led to an increase in the tensile properties whereas the photobiodegradation was slightly decreased compared to the films without PE‐g‐MA. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 2725–2736, 2006     

Maleic anhydride grafted linear low‐density polyethylene/waste paper powder composites with superior mechanical behavior

The present work aims to study the perspectives of an efficient utilization of waste products as fillers for the thermoplastic polymer. Maleic anhydride grafted linear low‐density polyethylene (LLDPE‐g‐ MA), without any compatibilizers, has been used as polymer matrix to prepare composites with different contents (0–50 phr) of waste paper powder (WPP). Mechanical properties assessment has shown up to 88% improvement in tensile strength and a huge increment of 409% in Young's modulus for the composites prepared at 30 phr WPP. The reinforcement effect of WPP in the polymer matrix was also assessed by Guth‐Gold and modified Guth‐Gold equations. Microstructural analysis of the fractured surfaces revealed good interfacial adhesion with fewer voids and fiber pull out up to 30 phr WPP loading. Interfacial interaction between maleic anhydride group of LLDPE‐g‐ MA and ? OH groups present dominantly in the cellulosic component of WPP was established through Fourier transform infrared spectroscopy. The thermal properties of prepared composites were analyzed by differential scanning calorimetry. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134 , 45167.     

Moisture‐sorption characteristics of starch/low‐density polyethylene films

Moisture‐sorption characteristics of starch/low‐density polyethylene (LDPE) blends were carried out at 27°C for water activity (a_w) from 0.1 to 0.9. The sorption data were used to fit six different sorption isotherm models proposed in the literature. The model constants were determined by linear fitting of the sorption equations. The ranges of applicability of water activity for the isotherm models reported in the article lies between 0.1 and 0.4 (monomolecular layer) for the BET model and between 0.3 and 0.9 (multimolecular and capillary condensation layers) for other models. The value of the coefficient of determination (R² = 0.97 ± 0.02) confirms the linear fitting of the equations studied. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 1193–1202, 2002; DOI 10.1002/app.10417