Hemodialysis membrane prepared from cellulose/N‐methylmorpholine‐N‐oxide solution. II. Comparative studies on the permeation characteristics of membranes prepared from N‐methylmorpholine‐N‐oxide and cuprammonium solutions

Two kinds of regenerated cellulose membranes for hemodialysis were prepared from casting solutions of N‐methylmorpholine‐N‐oxide (NMMO) and cuprammonium (denoted NMMO membranes and cuprammonium membranes, respectively). The concentration of cellulose in the casting solution investigated was 6–8 wt %. The permeation characteristics of both membrane series were compared in terms of the ultrafiltration rate (UFR) of pure water, the sieving coefficient (SC) of dextran, and the solute permeabilities of urea, creatinine, and vitamin B₁₂. The UFR and SC of the NMMO membranes were strongly affected by the cellulose concentration of the casting solution, and NMMO was a preferable solvent for the production of cellulose membranes with high performance; the cuprammonium solution gave low‐performance membranes. The pore structures of both types of membranes were estimated with the Hagen–Poiseuille law. The results showed that the NMMO membranes had larger pore radius and smaller pore numbers than the cuprammonium membranes. The differences in the membrane pore structures led to the differences in the performance between the two membrane series. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 333–339, 2003     

Hemodialysis membrane prepared from cellulose/N‐methylmorpholine‐N‐oxide solution. I. Effect of membrane preparation conditions on its permeation characteristics

Flat hemodialysis membranes were prepared from cellulose/N‐methylmorpholine‐N‐oxide (NMMO) solutions (dope) with different cellulose concentrations (6–8 wt %) by using a phase‐inversion method. The coagulant used was NMMO aqueous solution, of which the NMMO concentration and its temperature were varied in the range of 0 to 50 wt % and 5 to 60°C, respectively. The effects of these preparation conditions on the permeation characteristics, the ultrafiltration rate (UFR) of pure water, and sieving coefficient (SC) of dextran, were investigated. The decrease in cellulose concentration of the dope and the increases in both temperature and NMMO concentration of the coagulant gave a membrane with high UFR. Concerning the SC, the increase of the cellulose concentration and the decreases in both temperature and NMMO concentration gave a good result. Consequently, the membrane having the preferable UFR and SC as a hemodialysis membrane was obtained when the 8 wt % cellulose dope was coagulated in water at 5°C. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 2302–2307, 2002     

Atomic force microscopy of cellulose membranes prepared from the N‐methylmorpholine‐N‐oxide/water solvent system

Cellulose membranes were obtained by solutions of cellulose being cast into a mixture of N‐methylmorpholine‐N‐oxide (NMMO) and water under different processing conditions. Atomic force microscopy (AFM) was used to investigate the surface structures of the membranes. The AFM method provided information on both the size and shape of the pores on the surface, as well as the roughness of the skin, through a computerized analysis of AFM micrographs. The results obtained showed that the surface morphologies were intrinsically associated with the permeation properties. For the cellulose membranes, increasing the NMMO concentration and the temperature of the coagulation bath led to higher fluxes and lower bovine serum albumin rejection. These were always correlated with higher values of the roughness parameters and larger pore sizes of the membrane surfaces. When the cellulose concentration of the casting solution was 11 wt %, the membrane showed a nodular structure with interconnected cavity channels between the agglomerated nodules. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 3389–3395, 2002     

Gas permeation performance of cellulose hollow fiber membranes made from the cellulose/N‐methylmorpholine‐N‐oxide/H2O system

Cellulose hollow fiber membranes (CHFM) were prepared using a spinning solution containing N‐methylmorpholine‐N‐oxide as solvent and water as a nonsolvent additive. Water was also used as both the internal and external coagulant. It was demonstrated that the phase separation mechanism of this system was delayed demixing. The CHFM was revealed to be homogeneously dense structure after desiccation. The gas permeation properties of CO₂, N₂, CH₄, and H₂ through CHFM were investigated as a function of membrane water content and operation pressure. The water content of CHFM had crucial influence on gas permeation performance, and the permeation rates of all gases increased sharply with the increase of membrane water content. The permeation rate of CO₂ increased with the increase of operation pressure, which has no significant effect on N₂, H₂, and CH₄. At the end of this article a detailed comparison of gas permeation performance and mechanism between the CHFM and cellulose acetate flat membrane was given. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 1873–1880, 2004     

Modified cellulose fibers prepared by the N‐methylmorpholine‐N‐oxide (NMMO) process

Cellulose fibers with modified properties have been prepared from cellulose solutions in N‐methylmorpholine‐N‐oxide (NMMO). Poly(ethylene oxide) as a hydrophilic modifier and polyethylene as a hydrophobic modifier were added to the spinning solution. Based on microscope examination and measurements of such properties of fibers as porosity, moisture absorption, water retention, and tensile strength, structural changes as well as physical and mechanical properties of the resultant fibers depending on the amount of modifier added to the spinning solution were analyzed. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 907–916, 2002     

Cellulose nanofibers prepared by the N‐methylmorpholine‐N‐oxide method

The process of electrospinning is very suitable for obtaining fibers with a diameter on a nanometer scale. Such fibers can be spun from almost all kinds of known polymers, copolymers, and polymer blends. In this work, we present cellulose nanofibers obtained by the electrospinning process from spinning dopes containing cellulose dissolved in an N‐methylmorpholine‐N‐oxide/water system. Under different electrospinning process conditions, cellulose fibers, a nonwoven fiber network, and a cellulose membrane were obtained. The fibers were examined with scanning electron microscopy. The diameters of the fibers were in the submicrometer range. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 1855–1859, 2005     

Rheological aspects of fiber spinning from cellulose solutions in N‐methylmorpholine‐N‐oxide

Based on rheological experiments with a cellulose solution in N‐methylmorpholine‐N‐oxide (NMMO), it was found that the shearing stress generated in the flowing viscoelastic fluid decreases with an l/d ratio in a rheometer capillary. This reduces the elastic response and the outflow of the fluid becomes more uniform. At constant temperature, the elongational viscosity of the solidified stream of the cellulose solution in NMMO is reduced with increase of the deformation rate, which makes it possible to increase the fiber‐formation velocity within the air zone. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 79: 1860–1868, 2001     

Blend films of O‐carboxymethyl chitosan and cellulose in N‐methylmorpholine‐N‐oxide monohydrate

To introduce N‐methylmorpholine‐N‐oxide (NMMO) process to prepare antibacterial lyocell fiber, the blend films of O‐carboxymethyl chitosan (O‐CMCS) and cellulose were prepared. O‐CMCS in aqueous suspension with particles having a surface mean diameter of 2.24 μm was blended with cellulose in NMMO hydrate. The blend films with different O‐CMCS content were prepared with the blend solutions. SEM confirmed that O‐CMCS remained within the cellulose film in the particle. The mechanical properties of the blend films show little increased value when O‐CMCS was less 5%; however, it decreased sharply when O‐CMCS was over 8%. Thus, the optimum O‐CMCS content may give a good combination of antibacterial action and mechanical properties. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 4601–4605, 2006     

Preparation and properties of the single‐walled carbon nanotube/cellulose nanocomposites using N‐methylmorpholine‐N‐oxide monohydrate

Single‐walled carbon nanotube (SWNT)/cellulose nanocomposite films were prepared using N‐methylmorpholine‐N‐oxide (NMMO) monohydrate as a dispersing agent for the acid‐treated SWNTs (A‐SWNTs) as well as a cellulose solvent. The A‐SWNTs were dispersed in both NMMO monohydrate and the nanocomposite film (as confirmed by scanning electron microscopy) because of the strong hydrogen bonds of the A‐SWNTs with NMMO and cellulose. The mechanical properties, thermal properties, and electric conductivity of the nanocomposite films were improved by adding a small amount of the A‐SWNTs to the cellulose. For example, by adding 1 wt % of the A‐SWNTs to the cellulose, tensile strain at break point, Young's modulus, and toughness increased ～ 5.4, ～ 2.2, and ～ 6 times, respectively, the degradation temperature increased to 9°C as compared with those of the pure cellulose film, and the electric conductivities at ? (the wt % of A‐SWNTs in the composite) = 1 and 9 were 4.97 × 10^?4 and 3.74 × 10^?2 S/cm, respectively. Thus, the A‐SWNT/cellulose nanocomposites are a promising material and can be used for many applications, such as toughened Lyocell fibers, transparent electrodes, and soforth. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Blend membranes prepared from cellulose and soy protein isolate in NaOH/thiourea aqueous solution

We have successfully prepared a series of blend membranes from cellulose and soy protein isolate (SPI) in NaOH/thiourea aqueous solution by coagulating with 5 wt % H₂SO₄ aqueous solution. The structure and properties of the membranes were characterized by Fourier transform infrared spectroscopy, ultraviolet‐visible spectrometry, dynamic mechanical thermal analysis, scanning electron microscopy (SEM), transmission electron microscopy, and tensile testing. The effects of SPI content (W_SPI) on the structure and properties of the blend membranes were investigated. The results revealed that SPI and cellulose are miscible in a good or a certain extent when the SPI content is less than 40 wt %. The pore structure and properties of the blend membranes were significantly improved by incorporation of SPI into cellulose. With an increase in W_SPI from 10 to 50 wt %, the apparent size of the pore (2r_e) measured by SEM for the blend membranes increased from 115 nm to 2.43 μm, and the pore size (2r_f) measured by the flow rate method increased from 43 to 59 nm. The tensile strength (σ_b) and thermal stability of the blend membranes with lower than 40 wt % of W_SPI are higher than that of the pure cellulose membrane, owing to the strong interaction between SPI and cellulose. The values of tensile strength and elongation at break for the blend membranes with 10 wt % of W_SPI reached 136 MPa and 12%, respectively. The blend membranes containing protein can be used in water because of keeping σ of 10 to 37 MPa. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 748–757, 2004     

Poly(vinylidene fluoride‐co‐hexafluoropropylene) (PVDF‐co‐HFP) hollow fiber membranes prepared from PVDF‐co‐HFP/PEG‐600Mw/DMAC solution for membrane distillation

Poly(vinylidene fluoride‐co‐hexafluoropropylene) (PVDF‐co‐HFP) hollow fiber membranes were prepared by using the phase inversion method. The effect of polyethylene glycol (PEG‐600Mw) with different concentrations (i.e., 0, 5, 7, 10, 12, 15, 18, and 20 wt %) as a pore former on the preparation and characterization of PVDF‐co‐HFP hollow fibers was investigated. The hollow fiber membranes were characterized using scanning electron microscopy, atomic force microscopy, and porosity measurement. It was found that there is no significant effect of the PEG concentration on the dimensions of the hollow fibers, whereas the porosity of the hollow fibers increases with increase of PEG concentration. The cross‐sectional structure changed from a sponge‐like structure of the hollow fiber prepared from pure PVDF‐co‐HFP to a finger‐like structure with small sponge‐like layer in the middle of the cross section with increase of PEG concentration. A remarkable undescribed shape of the nodules with different sizes in the outer surfaces, which are denoted as “twisted rope nodules,” was observed. The mean surface roughness of the hollow fiber membranes decreased with an increase of PEG concentration in the polymer solution. The mean pore size of the hollow fibers gradually increased from 99.12 to 368.91 nm with increase of PEG concentration in polymer solution. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Dry jet‐wet spinning of bagasse/N‐methylmorpholine‐N‐oxide hydrate solution and physical properties of lyocell fibres

Sugarcane bagasse, a cheap cellulosic waste material, was investigated as a raw material for producing lyocell fibers at a reduced cost. In this study, bagasse was dissolved in N‐methylmorpholine‐N‐oxide (NMMO) 0.9 hydrate, and fibers were prepared by the dry jet‐wet spinning method with coagulation in an aqueous NMMO solution. The effects of NMMO in 0 to 50% concentrations on the physical properties of fibers were investigated. The coagulating bath contained water/NMMO (10%) solution produced fiber with the highest drawability and highest physical properties. The cross‐section morphology of these fibers reveals fibrillation due to the high degree of crystallinity and high molecular orientation. In the higher NMMO concentrated baths (30 to 50%), the prepared fibers were hollow inside, which could be useful to make highly absorbent materials. The lyocell fibers prepared from bagasse have a tensile strength of 510 MPa, initial modulus of 30 GPa, and dynamic modulus of approximately 41 GPa. These properties are very comparable with those of commercial lyocell fibers. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Wet‐phase‐separation membranes from the polysulfone/N,N‐dimethylacetamide/water ternary system: The formation and elements of their structure and properties

Asymmetric and porous polysulfone (PSf) membranes were prepared by wet phase separation. Binary (PSf)/N,N‐dimethylacetamide (DMA) solutions with polymer concentrations of 12.5–30 wt % were cast in thicknesses of 80–700 μm and immersed in a coagulation bath of pure water. The morphology of the formed membranes' cross sections consisted of a cellular structure and macrovoids; the cellular structure density was highest when the cast solution contained about 21 wt % PSf, regardless of the cast thickness. The membranes' pure water permeability decreased as the cast thickness increased. The instantaneous onset of the turbidity, regardless of the PSf content and cast thickness, its steep growth, and relatively high end value were the main characteristics of the turbidity phenomena taking place during the formation of the protomembranes. Again, the membrane‐forming system with a PSf/DMA solution with about 21 wt % polymer, regardless of the cast thickness, had the highest turbidity end value. The shrinkage of the cast solutions into the corresponding protomembrane was also examined quantitatively. Inverse experiments showed that the direction of the gravitation field had no influence on the shrinkage of the membrane‐forming ternary system or the membranes' morphology and its water permeability. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 1667–1674, 2005     

New solvent for polyrotaxane. III. Dissolution of a poly(ethylene glycol)/cyclodextrin polyrotaxane in a calcium thiocyanate aqueous solution or N‐methylmorpholine‐N‐oxide monohydrate

Calcium thiocyanate [Ca(SCN)₂] aqueous solutions above 40 wt % and N‐methylmorpholine N‐oxide (NMMO) monohydrate, which are known to dissolve cellulose, were found to be good solvents for a polyrotaxane comprising α‐cyclodextrin and poly(ethylene glycol). The polyrotaxane could be dissolved up to 12 and 10 wt % in a 40 wt % Ca(SCN)₂ aqueous solution and NMMO, respectively. These are the first instances of a neutral aqueous solution and a cyclic amine oxide, respectively, that readily dissolve the polyrotaxane. These new good solvents, as well as other solvents of the polyrotaxane, except for dimethyl sulfoxide, are identical to those of cellulose, indicating that the dissolution mechanism of the polyrotaxane is dominated by intra‐ and intermolecular hydrogen bonding of the molecule similar to that of cellulose dissolution. The concentrated polyrotaxane solution in a 40 wt % Ca(SCN)₂ aqueous solution showed apparent thixotropy and spontaneous gelation of the solution caused by a gradual increase in its viscosity. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Effects of a pretreatment with N‐methylmorpholine‐N‐oxide on the structures and properties of ramie

To improve the dyeing properties of ramie, the ecofriendly organic solvent N‐methylmorpholine‐N‐oxide (NMMO) was used to substitute sodium hydroxide as a ramie‐fiber swelling solvent. Through padding and baking pretreatment, ramie fabric was modified by an NMMO aqueous solution. Ultraviolet–visible spectrophotometry, Fourier transform infrared spectroscopy, X‐ray diffraction, and differential scanning calorimetry were used to investigate the effects of NMMO pretreatment on the structure of the ramie, whereas the color strength (K/S, where K is the light absorption coefficient and S is the scattering coefficient), adsorption isotherm, and dye uptake rate curve were measured to investigate the effects of NMMO pretreatment on the dyeing properties of the ramie. The results show that the ramie fiber experienced a limited and irreversible swelling because of the partial breakage of interhydrogen and intrahydrogen bonds of cellulose molecules in the amorphous area, but the crystal and chemical structure of the ramie fiber did not change obviously under the experimental conditions. The K/S value of the NMMO‐modified ramie fabrics dyed with reactive dyes increased by about 100%, and the dye uptake increased by 27.88% compared to that of the raw sample, whereas the standard affinity and diffusion coefficient value of the reactive dyes on the NMMO‐modified ramie fabric were higher than those of the raw ramie fabric. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

A high‐barrier PP/EVOH membrane prepared through the multistage biaxial‐stretching extrusion

The polypropylene (PP)/ethylene vinyl alcohol copolymer (EVOH) membranes were prepared by a novel extrusion die with an assembly of laminating‐multiplying elements (LMEs). A biaxial‐stretching occurred when polymer melts flowing through a LME. The morphology development of PP/EVOH blends and its effect on gas‐barrier property, solvent‐absorption property and mechanical properties were characterized by scanning electron microscope (SEM), polarized optical microscope (POM), gas‐permeability test, immersion experiment, differential scanning calorimetry (DSC), and tensile test. With the introduction of LME and the increasing of its number, morphology of EVOH phase in PP matrix gradually changed from zero‐dimension spherical particles to one‐dimension fibers, and then to two‐dimension sheets. As a result, the nitrogen permeability coefficient decreased nearly by two orders of magnitude and the permeability coefficient of toluene‐PP/EVOH system declined by almost four times. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45016.     

The Online Measurement of Lyocell Fibers and Investigation of Elongational Viscosity of Cellulose N‐methylmorpholine‐N‐oxide Monohydrate Solutions

In this paper, the development of diameter and surface temperature of Lyocell fibers was measured online. The diameter and tensile force on the spin line in the coagulation bath were traced. The velocity, velocity gradient and the tensile stress profiles development of the fibers in the air gap were studied. The apparent elongational viscosity of cellulose N‐methylmorpholine‐N‐oxide monohydrate (NMMO‐MH) solutions was studied by steady‐state melt spinning theory. The decrease of the fiber diameter was mainly taking place near the spinneret, and the decrease of the diameter became more dramatic with increasing taking‐up speed. The surface temperature of the fibers was also dropping faster with increasing taking‐up speed for the heat transfer coefficient increased. The diameter of the Lyocell fibers almost did not change before and after it entered the coagulation bath. The tensile force on the spin line increases with increasing taking‐up speed and coagulation bath length. The velocity and the tensile stress increase slowly near the spinneret, and then accelerate. The apparent elongational viscosity of cellulose NMMO‐MH solutions decreases with increasing temperature at the same elongation rate and decreases with increasing elongation rate at the same temperature. The fiber of the Lyocell process was not really solidified in the air gap and a gel or rubbery state was formed.     

Thin-film composite forward osmosis membrane prepared from polyvinyl chloride/cellulose carbamate substrate and its potential application in brackish water desalination

Synthesized by the reaction between α-cellulose and m-tolyl isocyanate (MTI), cellulose carbamate (CC) was blended with polyvinyl chloride (PVC) to fabricate substrates for thin-film composite (TFC) forward osmosis (FO) membranes. The introduction of CC into substrates improved both membrane structure and performance. The substrates exhibited higher porosity and hydrophilicity, and better connective pore structure; while rejection layer exhibited better morphology but limited cross-linked degree decrease after the introduction of CC. According to the results, the CC blend ratio of 10% was the optimal ratio. With this blend ratio, the TFC-10 membrane presented favorable water permeability (1.86 LMH/bar) and structure parameter (337 μm), which resulted in excellent FO performance (water flux with a value of 40.40 LMH and specific salt flux with a value of 0.099 g/L under rejection layer faces draw solution [DS] mode when 1 M NaCl and deionized water were utilized as DS and feed solution). In addition, the TFC-10 membrane showed good water flux and low-sulfate ion leakage in the potential application of brackish water desalination.     

Preparation and properties of microporous cellulose membranes from novel cellulose/aqueous sodium hydroxide solutions

Microporous cellulose membranes were prepared from novel cellulose/aqueous sodium hydroxide solutions by coagulation with aqueous H₂SO₄ solutions. The free and glass‐contacting surface morphology of the microporous cellulose membranes showed an asymmetric porous structure. The morphological structure, tensile properties, and permeability of the microporous cellulose membranes could be controlled by changes in the coagulation conditions such as the coagulant concentration and the coagulation time. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 920–926, 2006     

Hemodialysis membranes prepared from poly(vinyl alcohol): Effects of the preparation conditions on the morphology and performance

Poly(vinyl alcohol) was employed for the preparation of hemodialysis membranes with and without the addition of acetic acid and poly(ethylene glycol) with the phase‐inversion process. Aqueous solutions of sodium sulfate and sodium hydroxide were chosen as coagulant baths. The performances of the membranes were estimated by the measurement of the removal of uremic toxins (urea, uric acid, and creatinine) from human blood serum. The morphologies of the membranes were investigated and correlated to the membrane performance. Increasing the poly(ethylene glycol) concentration in the polymer solutions resulted in porous, spongelike structures because of the higher polarity of the polymer solutions and the enhancement of the diffusion rate of the nonsolvent (sodium sulfate and sodium hydroxide) into the polymer solutions. The porous structures of the membranes enhanced the removal of uremic toxins. The presence of acetic acid, with greater ionization strength, resulted in higher electrostatic interactions between positive and negative ions in the coagulation baths and polymer solutions. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 2490–2497, 2007