CAN WE PREDICT PEELING PERFORMANCE OF PROCESSING TOMATOES?

Tomato processors are increasingly interested in being able to predict whether tomatoes will peel well, and therefore, yield high‐value processed tomatoes. We describe two statistical models for peeling applied to multiple years of data. One model is appropriate for perfect or defect‐free tomatoes, and the second model is valid for the normal population of tomatoes obtained following mechanical harvesting. The ability to peel perfect tomatoes was significantly affected by exposure of tomatoes to temperatures greater than 100F, by fruit weight and by pericarp wall thickness. The peelability of a normal population of tomatoes was influenced by tomato weight and width as well as degree‐days and exposure to temperatures greater than 90F. Thickness of the pericarp walls and red layer positively affected the peelability of normal tomatoes. The ability to predict tomato peelability using statistical models may improve the quality of processed tomatoes and may result in more efficient commercial peeling operations.     

Understanding Tomato Peelability

Approximately 75% of all tomatoes in the United States are consumed as processed and 25% as fresh. One of the first steps during processing involves removal of the peel and, unfortunately, more than 25% of the fruits (as measured by total weight) can be lost due to overpeeling. Additionally, conventional peeling applications have a negative environmental impact. Given the great potential economic benefits, many scientists have conducted research to attempt optimizing or predicting peeling performance when processing tomatoes. The literature regarding tomato peelability is contradictory in many cases; and several topics have been subject to ample debate over the years. Divergent conclusions are probably not due to faulty investigations, but rather to the extreme variability found among tomato cultivars, the effect of growing seasons, and maybe even the effect of climatic conditions on the day of harvest or during transportation to the processing plants. This review provides an in‐depth background needed for a better understanding of tomato physiology, maturation, and composition, as these could possibly influence the ease of peeling or “peelability.” The research studies directly involved with peeling tomatoes and predicting peelability are discussed in this paper as well. Different peeling methods, peeling grading scales, and fruit tagging procedures are presented, as well as experiments evaluating the effect that fruit defects, maturity, growing conditions, and other factors can have on the ease of peeling. Novel approaches for peelability prediction by means of spectroscopic and magnetic resonance technology are also discussed in this review.     

PEELABILITY AND YIELD OF PROCESSING TOMATOES BY STEAM OR LYE

Approximately 25% of the processed tomatoes grown in California are made into value‐added foods such as whole peeled and diced tomatoes. Peel removal is the first step in this process, and it must be optimized for both quality and yield. The effect of peeling conditions on tomato cultivars Halley 3155 and Heinz 8892 (H 8892) was evaluated. Considerable texture loss results from peeling; however, firmness was greater for cv. Halley 3155 than for cv. H 8892 regardless of peeling conditions utilized. Peeling under low steam pressures (12 psig) was insufficient to adequately peel either cultivar. While high pressure steam (18 psig) was more efficient at peel removal, increasing vacuum level from 20 in. to 24 in. did not improve peelability of either cultivar. Because cultivar affected peelability and yield, specific tomato cultivars should be evaluated and directed to either paste or whole peeled and diced tomatoes as appropriate.     

EVALUATION OF PROCESSING TOMATOES FROM TWO CONSECUTIVE GROWING SEASONS: QUALITY ATTRIBUTES, PEELABILITY AND YIELD

Peelability is an important quality parameter in the selection of tomato cultivars (cvs.) for whole peeled and dice processing. Six processing tomato cvs. were evaluated in two consecutive years to examine the effects of cv., maturity and physical attributes on peelability and yield. Physical attributes of the raw tomatoes (size, weight, pericarp wall thickness, color) and processed paste quality (pH, titratable acidity, soluble solids, Bostwick consistency, serum viscosity, color) were determined. Large variations in physical attributes and paste quality were observed in selected tomato cvs. and maturities. In general, most of the attributes indicative of paste quality were more desirable at the less mature (e.g., pink) stage and declined with maturity. Statistical analysis suggests that there were significant differences in percentage of peeled tomatoes, peel index, and yields of whole peeled and diced tomatoes between two consecutive growing years.     

Textural Modification of Processing Tomatoes

Knowledge of the textural properties of processing tomatoes is crucial to ensuing product acceptability; measurement, control, and optimization of these properties through judicious selection of varieties and control of unit operations results in products that the consumer prefers. It is important to first define the terms texture, rheology, consistency, and viscosity prior to discussing principles of their measurement. The textural properties of processing tomatoes may be measured using both sensory and objective tests, and the latter may be either destructive or nondestructive in nature. The unique anatomy of tomato fruit (peel, pericarp, columella, and locules) in part dictates the method of texture measurement. Numerous factors, including variety, maturity, genetic modification, cultural particles, and environmental conditions, processing conditions, and calcium addition affect the textural integrity of tomatoes. Textural properties of raw tomatoes and most processed tomato products are reviewed in this article.     

DEFECTS AND PEELABILITY OF PROCESSING TOMATOES

Peeling is one of the first operations in the manufacture of whole peeled and diced tomatoes, and the peelability of processing tomatoes is significantly affected by the presence of various tomato defects, in particular yellow eye and blossom‐end rot. Tomato maturity also impacts both the percentage of peeled fruit and yield. Immature fruits are typically undercolored and small in size. Sunburned regions on the tomato surface are difficult to peel as well. In this study, we determined the impact of 24 selected tomato defects on tomato peelability and yield of whole peeled tomatoes. There are potential advantages to sorting to remove selected tomato defects early in the process.     

High-humidity hot air impingement blanching (HHAIB): An emerging technology for tomato peeling

Peeling is an essential operation for tomato processing. A new peeling method, high-humidity hot air impingement blanching (HHAIB) heating technology, was developed as an alternative to the conventional lye and hot-water peeling to eliminate the use of chemicals and the discharge of wastewater. The current work explored the feasibility of HHAIB for tomato peeling. The effects of heating temperature (100–120 °C), relative humidity (20%–40%) and heating time (0–180 s) on the peeling performance were investigated. The optimum treatment was found to be 110 °C heating temperature in combination with 40% of relative humidity and 75 s treatment time, which resulted in lower peeling loss, firmness loss and color deterioration compared with other HHAIB conditions that achieved 100% peelability. The comparative study of optimized HHAIB peeling with conventional lye and hot-water peeling showed that HHAIB peeled tomato obtained lower peeling loss and firmness loss, and higher preservation of phytochemicals, antioxidant capacity and color. In addition, compared with fresh tomatoes, HHAIB processing increased the antioxidant activity, lycopene, and total phenolic content in peeled tomatoes by 16.01%, 10.46%, 12.80%, respectively. The laser scanning confocal microscopy image of fresh tomato skin surface and the scanning electron microscope images of peels and flesh showed that HHAIB caused cracking of the epidermis and melting of the cuticular membrane while reduced the serious damage of flesh.Industrial practicePeeling is a necessary step in tomato processing, which impacts subsequent processing efficiency and product quality. At present, the most common used peeling methods in the industry are hot water or/and alkali peeling, but it induces the loss of water-soluble nutrients, chemical residues and waste liquid treatment. Therefore, the industry urgently needs an alternative peeling technology. The current work shows that HHAIB is a very promising peeling technology as it not only has an excellent peeling performance, but also enhances the preservation of phytochemicals, antioxidant capacity and quality attributes compared to conventional lye and hot-water peeling.     

Quantitative Variation of Total Phenols in Fresh Market Tomatoes at Three Stages of Maturity

Analyses for total phenols in extracts of epidermal, placental and pericarp tissue from three tomato cultivars that had been observed to vary in susceptibility to post harvest spoilage by microorganisms showed no significant quantitative variation by cultivar. Quantities of phenols varied significantly (P < 0.05) by maturity and location within the fruit. The highest concentration of phenols was found in the epidermal and placental tissue at the midripe stage of maturity. Quantities were highest in the Patriot cultivar which related to observations that tomatoes from this cultivar were more resistant to microbial infection than were tomatoes from the Floridade and Walter cultivars.     

Changes in the contents of carotenoids,phenolic compounds and vitamin C during technical processing and lyophilisation of red and yellow tomatoes

We present the results of the first study on the impact of thermal processing and lyophilisation on three major micronutrient families: carotenoids, total polyphenols and vitamin C in two different tomato cultivars: a red tomato (RT) and a yellow one (YT). Micronutrients were analysed in fresh tomatoes, tomato purée and lyophilised tomatoes. YT contained no lycopene, lower β-carotene, similar vitamin C and higher total polyphenol contents than RT. Processing did not affect the carotenoid content in RT, but significantly lowered β-carotene in YT and also the contents of total polyphenol and vitamin C in both cultivars. Lyophilisation lowered the carotenoid content in RT but not in YT; in contrast, the total polyphenol content was preserved in RT but lowered in YT, and the vitamin C content was not affected in both cultivars. These results provide new data on the effect of thermal processing and lyophilisation on the content of the three main families of micronutrients in red and yellow tomatoes.     

The influence of fruit anatomy on ease of peeling of tomatoes for canning

Anatomical features of the outer pericarp region of ripe tomato fruit were correlated with ease of peeling before canning. Fruit of many lines were examined, and were assessed for 11 properties that might be associated with the promotion of peel removal. Highest correlations were found for a steep cell-size gradient towards the outer surface, and also for an absence of small cells in the mesocarp. Several other features were significantly correlated with the ease of peel removal.     

Effect of methyl jasmonate on properties of intact tomato fruit monitored with destructive and nondestructive tests

In this work, the effect of temperature, surface treatment and storage time on micromechanical, physical and biochemical properties of intact tomato samples during ripening using destructive and nondestructive tests was studied. The relation between firmness testing and the ripening process of fresh tomato cultivars treated with Methyl jasmonate (MeJA) 220 μL/L was analyzed. Determinations of firmness with nondestructive acoustic impact and destructive puncture Magness–Taylor tests were compared. It was found that the Magness–Taylor test carried out on whole tomatoes are mainly sensitive to turgor reduction while the acoustic impact test was found to be mostly related to the global firmness variation and to the ripening of tomatoes. The firmness data was correlated with color changes (L^*, a^*/b^* and hue angle) and CO₂ and C₂H₄ emissions. The results indicate that MeJA treatment has minimal effects on the ripening process of intact tomatoes. However, from nondestructive measurements, MeJA was found to have the effect of reducing the variation of properties among samples, especially in those stored at 10 °C.     

Variability in the content of soluble sugars and cell wall polysaccharides in red‐ripe cherry and high‐pigment tomato cultivars

BACKGROUND: Soluble sugars and cell wall polysaccharides are well known for contributing to a range of ‘quality’ characteristics of fresh vegetables such as flavour, texture and healthy properties. Red‐ripe berries of 14 cultivars of cherry tomatoes and four cultivars of high‐pigment tomato hybrids, cultivated in the south of Italy, were analysed for their content of these important qualitative parameters. RESULTS: Sakura appeared to be the cultivar with the highest amount of soluble sugars (53 g kg^?1 fresh weight (f.w.)), mainly glucose and fructose, and, hence the ‘sweetest’ among cherry tomatoes. High‐pigment tomatoes, especially HLY02 and HLY13, showed a soluble sugar content much lower than cherry tomatoes, as expected for industrial, normal‐size tomatoes. Variations in the fructose/glucose ratio, of between 0.68 and 1.48, were evidenced among the different tomato cultivars. Cell wall polysaccharides isolated from whole fresh red‐ripe berries of each cultivar were analysed chemically. The amount of matrix polysaccharides (0.9–3.4 g kg^?1 f.w.) and cellulose (0.16–1.86 g kg^?1 f.w.), as well as their glycosidic composition, showed significant differences among the different cultivars. Cellulose to matrix polysaccharide ratio was highly variable and ranged between 0.06–1.44 and 0.17–0.77 in cherry and high‐pigment tomato cultivars, respectively. CONCLUSION: The differences evidenced in the total soluble sugar and cell wall polysaccharide composition, not only among different types of tomatoes but also different cultivars within the same typology, may play a fundamental role in the quality of tomatoes and deserve further investigations. Copyright © 2008 Society of Chemical Industry     

USE of ORGANIC SOLVENTS FOR IMPROVING PEELABILITY of TOMATOES

A prepeeling dip was used to demonstrate that removal or modification of the cuticular waxes from the tomato fruit could be used to improve the tomato peeling process. the tomatoes were dipped at various temperatures for I min prior to regular lye peeling. the optimum temperature was found to be 45C. Several organic solvents including chloroform, ethyl acetate, ketones, and alcohols were used. These tomatoes were compared to tomatoes peeled using the lye without the dip. the prepeeling dip reduced the thickness of the cuticular wax layer and produced cracks in the cutin surface. This facilitated good penetration of lye into the tomato resulting in more complete peeling. Peeling after pretreatment produced 86% well peeled tomatoes as compared to 33% well peeled in the control run.     

ROLE OF CALCIUM AND CHELATING AGENTS IN REGULATING THE DEGRADATION OF TOMATO FRUIT TISSUE BY POLYGALACTURONASE

The effects of calcium ions and the chelating agents EDTA and citrate on the ability of partially-purified polygalacturonase (PG) from ripe tomato fruit to degrade polygalacturonate, preparations of isolated middle lamellae and cell walls (ML-CW), and outer pericarp tissue from tomatoes were examined. The inhibition of degradation by calcium ions was counteracted by the presence of EDTA or citrate, and these chelating agents also reduced the resistance to attack by PG on ML-CW and tomato pericarp tissue. Degradation by PG of ML-CW and pericarp tissue from all ripeness stages was stimulated by chelating agents. Susceptibility of fruit tissue containing the non-ripening (nor) gene to degradation by PG was similar to that shown by normal mature green fruit tissue. With increasing maturity of the mutant fruit, resistance to degradation declined, but not as rapidly as with normally ripening fruit. It appears that calcium associated with the ML-CW and its removal regulate the rate and extent of degradation by PG during normal tomato fruit ripening.     

Difference in volatile composition between the pericarp tissue and inner tissue of tomato (Solanum lycopersicum) fruit

Numerous studies have reported the volatile profiles in the whole fruit or pericarp tissue of tomato (Solanum lycopersicum) fruit; however, information is limited on the volatile composition in the inner tissue and its contribution to tomato aroma. For this, the pericarps and inner tissues of “Moneymaker,” “UglyRipe,” and “FL 47” fruits were separated before volatile analysis. Result showed that the volatile profiles were quite similar between the pericarp and inner tissue, suggesting the inner tissues also have a contribution to overall aroma quality. Besides the difference in volatile profile among cultivars, a higher concentration of alcohols was observed in the inner tissues of tomato fruit in comparison with that in the pericarp, which was associated with higher levels of 3‐methylbutanal, 2‐methylbutanal, 3‐methylbutanol, and 2‐methylbutanol in the inner tissue. These results also imply that different sampling methods might impact tomato aroma quality, which needs further verification via sensory penal.

Practical applications

The information on the volatile profile in the inner tissue and its contribution to tomato aroma is still rudimentary. In this study, the pericarp and inner tissue were separated from three tomato cultivars of different genetic background, and the volatile compositions were analyzed with HS‐SPME‐GC‐MS. Result showed that the volatile compositions were quite similar between the pericarp and inner tissue, suggesting that the inner tissues also have a contribution to overall aroma quality. Besides, a higher concentration of alcohols was observed in the inner tissues of tomato fruit in comparison with that in the pericarp, which was associated with higher levels of 3‐methylbutanal, 2‐methylbutanal, 3‐methylbutanol, and 2‐methylbutanol in the inner tissue. This study will provide the researchers and consumers some useful information on volatile composition in the inner tissue, its contribution to tomato aroma, and the impact of different sampling methods on the volatile profile.     

Effects of UV-C,red light and sun light on the carotenoid content and physical qualities of tomatoes during post-harvest storage

Mature-green (breaker-stage) tomatoes were harvested and treated daily with short bursts of UV-C, red light or sun light for up to 21 days. Control untreated tomatoes were kept in the dark for the same period. The effects of the treatments on the levels of the major tomato carotenoids, skin colour, tissue firmness and total soluble refractive solids were evaluated throughout storage. Results indicated that the concentration of lycopene in tomato exocarp was significantly increased after 4 days and dramatically enhanced by UV-C or red light treatments. However, the concentration of β-carotene was not affected by UV-C or red light treatments, and decreased by sun light treatment during 21 days of storage, compared to the control samples. The colour (a∗ and b∗ values) and force required to penetrate the tomatoes was, to a small but significant extent, influenced by the light treatments. However, the total soluble refractive solids of all tomato samples remained the same throughout storage. The findings reported here could be employed to improve tomato nutritional qualities lycopene content without inducing significant changes to the physical properties of tomatoes during post-harvest storage.     

Proteolytic fungi isolated from decayed and damaged raw tomatoes and implications associated with changes in pericarp pH favorable for survival and growth of foodborne pathogens

Raw and minimally processed high-acid fruits and vegetables are considered to be at low or no risk for supporting growth of foodborne pathogens. The potential increase in the pH of tissues as a result of fungal growth, however, may enhance the potential for survival and growth. We examined 77 decayed and 138 damaged, raw, ripe tomatoes for the presence of yeasts and molds that produce proteolytic enzymes and other metabolites that can potentially increase the pH of pulp tissue. The pH of decayed and sound radial pericarp tissues (pulp) of decayed tomatoes ranged from 4.7 to 7.8 (mean = 6.2) and 4.3 to 5.8 (mean = 5.0), respectively, whereas the pH of damaged and sound pericarp of damaged tomatoes ranged from 4.2 to 7.8 (mean = 5.2) and 4.2 to 8.0 (mean = 4.9), respectively. The pH of sound pericarp of 8.5% of decayed tomatoes and 3.4% of damaged tomatoes, respectively, was > 5.41. In contrast, the pH of 70% of the decayed tissue and 18% of the damaged tissue was > 5.41. Fungal isolates (n = 371) recovered from decayed and damaged tomatoes on dichloran rose bengal chloramphenicol agar were examined for proteolytic activity on gelatin agar and standard methods caseinate agar. One hundred eight (29%) of the isolates exhibited proteolytic activity on one or both differential media; 96 (89%) were molds, and 12 (11%) were yeasts. The pH of both media increased at the edge of proteolytic fungal colonies. Growth of proteolytic isolates from decayed tomatoes on tomato juice agar (pH = 4.3) and on the surface of tomato juice (pH = 4.1) caused an increase in mean pH values at the colony/medium interface to 7.2 and 6.4, respectively. Results show that some fungi capable of infecting raw tomatoes, as well as the mycoflora incident on tomato surfaces, can increase the pH of pericarp and juice to levels favorable for growth of most foodborne pathogenic bacteria.     

Distribution behaviour of acaricide cyflumetofen in tomato during home canning

The distribution behaviour of cyflumetofen in tomatoes during home canning was studied. The targeted compound cyflumetofen was determined by ultra-performance liquid chromatography coupled with tandem mass spectrometry (UPLC-MS/MS) after each process step, which included washing, peeling, homogenisation, simmering and sterilisation. Results indicated that more cyflumetofen was removed by washing with detergent solution compared with tap water, 2% NaCl solution and 2% CH₃COOH solution. Peeling resulted in 90.2% loss of cyflumetofen and was the most effective step at removing pesticide residues from tomatoes. The processing factors (PFs) of tomato samples after each step were generally less than 1; in particular, the PF of the peeling process for cyflumetofen was 0.28.     

Optimisation of biological and physical parameters for lycopene supercritical CO2 extraction from ordinary and high‐pigment tomato cultivars

BACKGROUND: Lycopene is used for several industrial applications. Supercritical CO₂ (SC‐CO₂) extraction from red‐ripe tomato fruits is an excellent technique to replace the use of harmful solvents. In this study, starting from red‐ripe tomatoes of ordinary and high‐lycopene cultivars, the effect of different agronomical and technical aspects on lycopene content, stability and yield was evaluated throughout the production process from fresh tomatoes to the final SC‐CO₂‐extracted oleoresin containing lycopene. RESULTS: Red‐ripe tomato cultivars differed in their lycopene content. Irrigation excess or deficit caused an increase in the amount of lycopene in the fruits. Fresh tomatoes were processed into a lyophilised matrix suitable for SC‐CO₂ extraction, which could be stored for more than 6 months at ? 20 °C without lycopene loss. Under the optimal extraction conditions, efficiencies of up to 80% were achieved, but the recovery of lycopene in the extracted oleoresin was very low (～24%). Co‐extraction of the tomato matrix mixed with a lipid co‐matrix allowed the recovery of ～90% of lycopene in the oleoresin. Using the high‐lycopene cultivars, the yield of total extracted lycopene increased by ～60% with respect to the ordinary cultivars. Lipids and other biologically active molecules were present in the oleoresin. CONCLUSION: A method for extracting, from a tomato matrix, a natural and solvent‐free oleoresin containing lycopene dissolved in a highly unsaturated vegetable oil has been described. The oleoresin represents an excellent product for testing on cancer and cardiovascular disease prevention. Copyright © 2010 Society of Chemical Industry     

Genotypic Variation in Tomatoes Affecting Processing and Antioxidant Attributes

Tomatoes are widely consumed either raw or after processing and can provide a significant proportion of the total antioxidants in the diet associated with beneficial health properties. Over the last two or three decades an increasing interest for processing and antioxidant attributes in tomatoes has arisen. The screening of processing attributes of tomatoes is subject of a large number of articles; however, special interest has been addressed to the biochemical composition. The postharvest and industrial processing of tomato in tomato-based products includes several steps. Processing and antioxidant characteristics of the raw fruit are important considering the processing steps and final product. To respond to consumer and industrial complaints, breeders should know the range of genetic variability available in tomato resources, including local genotypes, for improving the mentioned attributes. Characterization and conservation of traditional and modern varieties is a major goal for their preservation and utilization. The bioactive contents have an impact on the processed destines so their stability must be contemplated while selecting the tomato fruits for processing. The endeavor of this review was to examine comprehensively the variation in processing and antioxidant attributes among tomatoes. Role of tomato peel in terms of bioactive contents and information on high pigment (hp) tomato mutants are also touched to some extent. Probably, patterns of variation identified/discussed in this paper would give impetus for planning breeding strategies to develop and improve the new processing cultivars with good antioxidant status.