Preparation of CexZr1−xO2 (x = 0.75, 0.62) solid solution and its application in Pd-only three-way catalysts

Nanoparticles of Ce_xZr_1−xO₂ (x = 0.75, 0.62) were prepared by the oxidation-coprecipitation method using H₂O₂ as an oxidant, and characterized by N₂ adsorption, XRD and H₂-TPR. Ce_xZr_1−xO₂ prepared had single fluorite cubic structure, good thermal stability and reduction property. With the increasing of Ce/Zr ratio, the surface area of Ce_xZr_1−xO₂ increased, but thermal stability of Ce_xZr_1−xO₂ decreased. The surface area of Ce_0.62Zr_0.38O₂ was 41.2 m²/g after calcination in air at 900 °C for 6 h. TPR results showed the formation of solid solution promoted the reduction of CeO₂, and the reduction properties of Ce_xZr_1−xO₂ were enhanced by the cycle of TPR-reoxidation. The Pd-only three-way catalysts (TWC) were prepared by the impregnation method, in which Ce_0.75Zr_0.25O₂ was used as the active washcoat and Pd loading was 0.7 g/L. In the test of Air/Fuel, the conversion of C₃H₈ was close to 100% and NO was completely converted at λ < 1.025. The high conversion of C₃H₈ was induced by the steam reform and dissociation adsorption reaction of C₃H₈. Pd-only catalyst using Ce_0.75Zr_0.25O₂ as active washcoat showed high light off activity, the reaction temperatures (T₅₀) of 50% conversion of CO, C₃H₈ and NO were 180, 200 and 205 °C, respectively. However, the conversions of C₃H₈ and NO showed oscillation with continuously increasing the reaction temperature. The presence of La₂O₃ in washcoat decreased the light off activity and suppressed the oscillation of C₃H₈ and NO conversion. After being aged at 900 °C for 4 h, the operation windows of catalysts shifted slightly to rich burn. The presence of La₂O₃ in active washcoat can enhance the thermal stability of catalyst significantly.     

Regeneration of thermally aged Pt-Rh/CexZr1−xO2-Al2O3 model three-way catalysts by oxychlorination treatments

Pt-Rh/Ce_xZr_1−xO₂-Al₂O₃ with 0.6 and 1.0 wt.% noble metal loadings were prepared and characterized for their metal dispersion with respect to Ce_xZr_1−xO₂-free Pt-Rh/Al₂O₃ in fresh, thermally aged and oxychlorinated states. Thermal ageing at 973 K led to loss of metal dispersion in all cases but to negligible effect on the dispersion of the Ce_xZr_1−xO₂ component where present. Oxychlorination was able to fully recover metal dispersion in all cases but led to different effects on the redox properties of Ce_xZr_1−xO₂ which appeared to be related to the metal loadings. Despite showing improved dispersion following regeneration, higher loaded catalyst showed no improvement in light-off performance for either NO reduction or CO oxidation and showed poorer oxygen storage (OSC) ability, particularly at higher temperatures. Lower loaded catalyst showed improved dispersion, improved OSC and reduced light-off temperatures for NO reduction and CO oxidation after oxychlorination compared to that in the thermally aged state.     

A study on the characteristics of the SO2 reduction using coal gas over SnO2-ZrO2 catalysts

SO₂, which is an air pollutant causing acid rain and smog, can be converted into elemental sulfur in direct sulfur recovery process (DSRP). SO₂ reduction was performed over catalyst in DSRP. In this study, SnO₂-ZrO₂ catalysts were prepared by a co-precipitation method, and CO and coal gas, which contains H₂, CO, CO₂ and H₂O, were used as reductants. The reactivity profile of the SO₂ reduction over the catalysts was investigated at the various reaction conditions as follows: reaction temperature of 300–550 °C, space velocity of 5000–30,000 cm³/g_-cat. h, [reductant]/[SO₂] molar ratio of 1.0–4.0 and Sn/Zr molar ratio of SnO₂-ZrO₂ catalysts 0/1, 2/8, 3/5, 5/5, 2/1, 3/1, 4/1 and 1/0. SnO₂-ZrO₂ (Sn/Zr = 2/1) catalyst showed the best performance for the SO₂ reduction in DSRP on the basis of our experimental results. The optimized reaction temperature and space velocity were 325 °C and 10,000 cm³/g_-cat. h, respectively. The optimal molar ratio of [reductant]/[SO₂] varied with the reductants, that is, 2.0 for CO and 2.5 for coal gas. SO₂ conversion of 98% and sulfur yield of 78% were achieved with the coal gas.     

Ce1−xCuxO2−x/Al2O3/FeCrAl catalysts for catalytic combustion of methane

A series of the Ce_1−xCu_xO_2−x/Al₂O₃/FeCrAl catalysts (x = 0–1) were prepared. The structure of the catalysts was characterized using XRD, SEM and H₂-TPR. The catalytic activity of the catalysts for the combustion of methane was evaluated. The results indicated that in the Ce_1−xCu_xO_2−x/Al₂O₃/FeCrAl catalysts the surface phase structure were the Ce_1−xCu_xO_2−x solid solution, -Al₂O₃ and γ-Al₂O₃. The surface particle shape and size were different with the variety of the molar ratio of Ce to Cu in the Ce_1−xCu_xO_2−x solid solution. The Cu component of the Ce_1−xCu_xO_2−x/Al₂O₃/FeCrAl catalysts played an important role to the catalytic activity for the methane combustion. There were the stronger interaction among the Ce_1−xCu_xO_2−x solid solution and the Al₂O₃ washcoats and the FeCrAl support.     

Methanol decomposition to synthesis gas at low temperature over palladium supported on ceria–zirconia solid solutions

The Ce_xZr_1−xO₂ solid solution was used as a support of a palladium catalyst for methanol decomposition to synthesis gas at low temperature. All Pd-containing catalysts tested in this study showed high selectivity to synthesis gas (over 96%). The Pd supported on the composite oxide with a Ce/Zr molar ratio of 4/1 exhibited the highest activity. Pd/Ce_0.8Zr_0.2O₂ (17 wt.%) (cop) (prepared by coprecipitation method) showed a conversion of 51.2% for the methanol decomposition at 473 K, which was higher than those over 17 wt.% Pd/CeO₂ (cop) (40.7%) and 17 wt.% Pd/ZrO₂ (cop) (24.3%) at 473 K. The 17 wt.% Pd/Ce_0.8Zr_0.2O₂ (cop) catalyst showed a higher BET surface area and smaller Pd particles than those of 17 wt.% Pd/CeO₂ (cop). Moreover, a more active Pd^σ+ state could be maintained by Zr⁴⁺ ion modification due to promotion of the oxygen mobility and enhancement of the reductibility and increase in the acid sites of the CeO₂ support. The 17 wt.% Pd/Ce_0.8Zr_0.2O₂ (cop) catalyst showed a much higher conversion (51.2%) than that over 17 wt.% Pd/Ce_0.8Zr_0.2O₂ (imp) (prepared by impregnation method) (17.2%) at 473 K. This is due to the 17 wt.% Pd/Ce_0.8Zr_0.2O₂ (cop) possessing many small Pd particles. The 17 wt.% Pd/Ce_0.8Zr_0.2O₂ (cop) catalyst showed an initial conversion of 51.2% at 473 K but the conversion decreased to 43.1% after 24 h on stream. This deactivation was attributed to carbonaceous deposit on the catalyst surface. The amounts of coke on the 17 wt.% Pd/Ce_0.8Zr_0.2O₂ (cop) catalyst were 0.9 wt.% after 24 h on stream at 473 K and 2.1 wt.% after 1 h on stream at 523 K.     

Kinetics of the water–gas shift reaction over nanostructured copper–ceria catalysts

Water–gas shift reaction was studied over two nanostructured Cu_xCe_1−xO_2−y catalysts: a Cu_0.1Ce_0.9O_2−y catalyst prepared by a sol–gel method and a Cu_0.2Ce_0.8O_2−y catalyst prepared by co-precipitation method. A commercial low temperature water–gas shift CuO–ZnO–Al₂O₃ catalyst was used as reference. The kinetics was studied in a plug flow micro reactor at an atmospheric pressure in the temperature interval between 298 and 673 K at two different space velocities: 5.000 and 30.000 h⁻¹, respectively. Experimentally estimated activation energy, E_af, of the forward water–gas shift reaction at CO/H₂O = 1/3 was 51 kJ/mol over the Cu_0.1Ce_0.9O_2−y, 34 kJ/mol over the Cu_0.2Ce_0.8O_2−y and 47 kJ/mol over the CuO–ZnO–Al₂O₃ catalyst. A simple rate expression approximating the water–gas shift process as a single reversible surface reaction was used to fit the experimental data in order to evaluate the rate constants of the forward and backward reactions and of the activation energy for the backward reaction.     

富铈Ce1-xLaxO2催化甲烷氧氯化性能

以硝酸铈、硝酸镧为前体,用氨水共沉淀法制备了一系列Ce_1-xLa_xO₂(x≤0.5)催化剂,利用XRD、N₂吸附-脱附、SEM、Raman、H₂-TPR和OSC对催化剂的物理化学性质进行了表征,并考察其在甲烷氧氯化反应中的催化性能。结果表明:Ce_1-xLa_xO₂催化剂的氧化还原性质随着镧含量的变化发生显著改变,并且这一性质的变化与反应的转化率及产物分布具有较强的联系。Ce_1-xLa_xO₂表面氧物种的活泼性对催化剂活性影响显著,而体相氧物种容易将生成的甲烷氯化物深度氧化。在Ce_1-xLa_xO₂(x<0.3)催化剂上表面氧物种起主导作用,氯甲烷为主要反应产物,Ce_0.8La_0.2O₂催化剂上氯甲烷选择性最高为52%。在体相氧物种更活泼的Ce_0.7La_0.3O₂和Ce_0.5La_0.5O₂上产物中CO的选择性显著上升,Ce_0.5La_0.5O₂催化剂上CO选择性高达48%。稳定性测试表明Ce_0.8La_0.2O₂催化剂具有良好的稳定性。     

Oxidation entropies and enthalpies of ceria–zirconia solid solutions

The thermodynamic redox properties for a series of ceria–zirconia solid solutions have been measured by determining their oxidation isotherms between 873 and 1073 K. Isotherms were obtained using Coulometric titration and using O₂ titration of samples equilibrated in flowing mixtures of H₂ and H₂O. Samples having the following compositions were studied after calcinations at 973 and 1323 K: CeO₂, Ce_0.92Zr_0.08O₂, Ce_0.81Zr_0.19O₂, Ce_0.59Zr_0.41O₂, Ce_0.50Zr_0.50O₂, Ce_0.25Zr_0.75O₂, Ce_0.14Zr_0.86O₂, and ZrO₂. While the oxidation enthalpy for CeO₂ was between −750 and −800 kJ/mol O₂, the oxidation enthalpies for each of the solid solutions were between −500 and −550 kJ/mol O₂ and essentially independent of the extent of reduction. The shapes of the isotherms for the solid solutions were affected by the oxidation entropies, which depended strongly on the sample composition and the extent of reduction. With CeO₂, Ce_0.92Zr_0.08O₂, and Ce_0.14Zr_0.86O₂, the samples remained single-phase after calcination at 1323 K and the thermodynamic redox properties were unaffected. By contrast, Ce_0.59Zr_0.41O₂ formed two phases following calcination at 1323 K, Ce_0.78Zr_0.22O₂ (71 wt.%) and Ce_0.13Zr_0.87O₂ (29 wt.%); the isotherm changed to that which would be expected for a physical mixture of the two phases. A model is presented which views reduction of the solid solutions in terms of the local atomic structure, with the formation of “pyrochlore-like” clusters causing the increased reducibility of the solid solutions. Some of the changes in reducibility are associated with the number of sites from which oxygen can be removed in order to form pyrochlore-like clusters.     

CO oxidation over CuOx-CeO2-ZrO2 catalysts: Transient behaviour and role of copper clusters in contact with ceria

The effects of ZrO₂ content on the CO oxidation activity in a series of CuO_x/Ce_xZr_1−xO₂ (x = 0, 0.15, 0.5, 0.7 and 1) catalysts were investigated, both in the absence and in the presence of H₂, i.e. preferential CO oxidation—PROX. The investigation was performed under light-off conditions to focus the effects of transients and shut-down/start-up cycles on the performance; such phenomena are expected to affect the activity of PROX catalysts in small/delocalised fuel reformers. Evidence has been obtained for a transition from an “oxidized” towards a “reduced” state of the catalyst under the simulated PROX reaction conditions as a function of the reaction temperature, leading to different active species under the reaction conditions. Both CO oxidation activity and PROX selectivity appear to be affected by this process. IR characterisation of the surface copper species suggests an important role of reduced cerium sites in close contact with copper clusters on the CO oxidation activity at low temperatures.     

AFeO3 (A=La, Nd, Sm) and LaFe1−xMgxO3 perovskites as methane combustion and CO oxidation catalysts: structural, redox and catalytic properties

Catalytic methane combustion and CO oxidation were investigated over AFeO₃ (A=La, Nd, Sm) and LaFe_1−xMg_xO₃ (x=0.1, 0.2, 0.3, 0.4, 0.5) perovskites prepared by citrate method and calcined at 1073 K. The catalysts were characterized by X-ray diffraction (XRD). Redox properties and the content of Fe⁴⁺ were derived from temperature programmed reduction (TPR). Specific surface areas (SA) of perovskites were in 2.3–9.7 m² g⁻¹ range. XRD analysis showed that LaFeO₃, NdFeO₃, SmFeO₃ and LaFe_1−xMg_xO₃ (x·0.3) are single phase perovskite-type oxides. Traces of La₂O₃, in addition to the perovskite phase, were detected in the LaFe_1−xMg_xO₃ catalysts with x=0.4 and 0.5. TPR gave evidence of the presence in AFeO₃ of a very small fraction of Fe⁴⁺ which reduces to Fe³⁺. The fraction of Fe⁴⁺ in the LaFe_1−xMg_xO₃ samples increased with increasing magnesium content up to x=0.2, then it remained nearly constant. Catalytic activity tests showed that all samples gave methane and CO complete conversion with 100% selectivity to CO₂ below 973 and 773 K, respectively. For the AFeO₃ materials the order of activity towards methane combustion is La>Nd>Sm, whereas the activity, per unit SA, of the LaFe_1−xMg_xO₃ catalysts decreases with the amount of Mg at least for the catalysts showing a single perovskite phase (x=0.3). Concerning the CO oxidation, the order of activity for the AFeO₃ materials is Nd>La>Sm, while the activity (per unit SA) of the LaFe_1−xMg_xO₃ catalysts decreases at high magnesium content.     

The activity and characterization of sol–gel Sn/Al2O3 catalyst for selective catalytic reduction of NOx in the presence of oxygen

Catalytic performance of Sn/Al₂O₃ catalysts prepared by impregnation (IM) and sol–gel (SG) method for selective catalytic reduction of NO_x by propene under lean burn condition were investigated. The physical properties of catalyst were characterized by BET, XRD, XPS and TPD. The results showed that NO₂ had higher reactivity than NO to nitrogen, the maximum NO conversion was 82% on the 5% Sn/Al₂O₃ (SG) catalyst, and the maximum NO₂ conversion reached nearly 100% around 425 °C. Such a temperature of maximum NO conversion was in accordance with those of NO_x desorption accompanied with O₂ around 450 °C. The activity of NO reduction was enhanced remarkably by the presence of H₂O and SO₂ at low temperature, and the temperature window was also broadened in the presence of H₂O and SO₂, however the NO_x desorption and NO conversion decreased sharply on the 300 ppm SO₂ treated catalyst, the catalytic activity was inhibited by the presence of SO₂ due to formation of sulfate species (SO₄²⁻) on the catalysts. The presence of oxygen played an essential role in NO reduction, and the activity of the 5% Sn/Al₂O₃ (SG) was not decreased in the presence of large oxygen.     

Ceria-based oxides as supports for LaCoO3 perovskite; catalysts for total oxidation of VOC

Supported LaCoO₃ perovskites with 10 and 20 wt.% loading were obtained by wet impregnation of different Ce_1−xZr_xO₂ (x = 0–0.3) supports with a solution prepared from La and Co nitrates, and citric acid. Supports were also prepared using the “citrate method”. All materials were calcined at 700 °C for 6 h and investigated by N₂ adsorption at −196 °C, XRD and XPS. XRD patterns and XPS measurements evidenced the formation of a pure perovskite phase, preferentially accumulated at the outer surface. These materials were comparatively tested in benzene and toluene total oxidation in the temperature range 100–500 °C. All catalysts showed a lower T₅₀ than the corresponding Ce_1−xZr_xO₂ supports. Twenty weight percent LaCoO₃ catalysts presented lower T₅₀ than bulk LaCoO₃. In terms of reaction rates per mass unit of perovskite calculated at 300 °C, two facts should be noted (i) the activity order is more than 10 times higher for toluene and (ii) the reverse variation with the loading as a function of the reactant, a better activity being observed for low loadings in the case of benzene. For the same loading, the support composition influences drastically the oxidative abilities of LaCoO₃ by the surface area and the oxygen mobility.     

Defective structure, oxygen mobility, oxygen storage capacity, and redox properties of RE-based (RE = Ce, Pr) solid solutions

Defective structures, surface textures, oxygen mobility, oxygen storage capacity (OSC), and redox properties of RE_0.6Zr_0.4O₂ and of RE_0.6Zr_0.4−xY_xO₂ (RE=Ce, Pr; x=0, 0.05) solid solutions have been investigated using X-ray diffraction (XRD), temperature-programmed desorption (TPD), temperature-programmed reduction (TPR), O₂−H₂ and O₂−CO titration, ¹⁸O/¹⁶O isotope exchange, CO pulsing reaction, and X-ray photoelectron spectroscopy (XPS) techniques. The effects of doping noble metal onto RE_0.6Zr_0.4−xY_xO₂ on oxygen mobility and surface oxygen activities have also been studied. Based on the experimental outcomes, we conclude that: (i) a Pr-based solid solution has better redox behavior than a Ce-based one; (ii) incorporation of yttrium ions in the lattices of CZ and PZ solid solutions could result in an enhancement in oxygen vacancy concentration, Ce⁴⁺/Ce³⁺ and Pr⁴⁺/Pr³⁺ redox properties, lattice oxygen mobility, and oxygen storage capacity; and (iii) doping the noble metal (Rh, Pt, and Pd) onto RE-based solid solution has positive effect on the properties concerned in this work.     

Regeneration of NOx trap catalysts

We have investigated the regeneration of a nitrated or sulphated model Pt/Ba-based NO_x trap catalyst using different reductants. H₂ was found to be more effective at regenerating the NO_x storage activity especially at lower temperature, but more importantly over the entire temperature window after catalyst ageing. When the model NO_x storage catalyst is sulphated in SO₂ under lean conditions at 650 °C almost complete deactivation can be seen. Complete regeneration was not achieved, even under rich conditions at 800 °C in 10% H₂/He. Barium sulphate formed after the high temperature ageing was partly converted to barium sulphide on reduction. However, if the H₂ reduced sample was exposed to a rich condition in a gas mixture containing CO₂ at 650 °C, the storage activity can be recovered. Under these rich conditions the S²⁻ species becomes less stable than the CO₃²⁻, which is active for storing NO_x. Samples which were lean aged in air containing 60 ppm SO₂ at <600 °C, after regeneration at λ=0.95 at 650 °C, have a similar activity window to a fresh catalyst. It is, therefore, important that CO₂ is present during the rich regenerations of the sulphated model samples (as of course it would be under real conditions), as suppression of carbonate formation can lead to sulphide formation which is inactive for NO_x storage.     

Kinetic modelling of sulfur deactivation of Pt/BaO/Al2O3 and BaO/Al2O3 NOx storage catalysts

In this work, a kinetic model is constructed to simulate sulfur deactivation of the NO_x storage performance of BaO/Al₂O₃ and Pt/BaO/Al₂O₃ catalysts. The model is based on a previous model for NO_x storage under sulfur-free conditions. In the present model the storage of NO_x is allowed on two storage sites, one for complete NO_x uptake and one for a slower NO_x sorption. The adsorption of SO_x is allowed on both of these NO_x storage sites and on one additional site which represent bulk storage. The present model is built-up of six sub-models: (i) NO_x storage under sulfur-free conditions; (ii) SO₂ storage on NO_x storage sites; (iii) SO₂ oxidation; (iv) SO₃ storage on bulk sites; (v) SO₂ interaction with platinum in the presence of H₂; (vi) oxidation of accumulated sulfur compounds on platinum by NO₂. Data from flow reactor experiments are used in the implementation of the model. The model is tested for simulation of experiments for NO_x storage before exposure to sulfur and after pre-treatments either with SO₂ + O₂ or SO₂ + H₂. The simulations show that the model is able to describe the main features observed experimentally.     

Pd/Ce0.6Zr0.4O2/Al2O3 as advanced materials for three-way catalysts: Part 1. Catalyst characterisation, thermal stability and catalytic activity in the reduction of NO by CO

Pd-loaded Ce_0.6Zr_0.4O₂ solid solutions supported on Al₂O₃ are investigated as catalysts for the reduction of NO by CO. The attention is focused on the role of the Ce_0.6Zr_0.4O₂ and of the Pd dispersion on the catalytic activity. The system shows a very high activity below 500 K, which is almost independent on the Pd dispersion. The high activity is attributed to a promoting effect of the Ce_0.6Zr_0.4O₂ on the NO conversion. Investigation of the influence of high temperature treatments disclosed a thermal stabilisation of both Ce_0.6Zr_0.4O₂ and Al₂O₃ in the Ce_0.6Zr_0.4O₂/Al₂O₃ system.     

Sulphur dioxide interaction with NOx storage catalysts

The effect of SO₂ on the NO_x storage capacity and oxidation and reduction activities of a model Pt/Rh/BaO/Al₂O₃ NO_x storage catalyst was investigated. Addition of 2.5, 7.5 or 25 vol. ppm SO₂ to a synthetic lean exhaust gas caused deactivation of the NO_x storage function, the oxidation activity and the reduction activity of the catalyst. The degree of deactivation of the NO_x storage capacity was found to be proportional to the total SO₂ dose that the catalyst had been exposed to. SO₂ was found to be accumulated in the catalyst as sulphate.     

Interaction of NO and NO2 with the surface of CexZr1−xO2 solid solutions – Influence of the phase composition

Structural (XRD) and spectroscopic (EPR, IR and Raman) investigations were performed to elucidate the influence of CeO₂ content on the phase composition and surface chemistry of Ce_xZr_1−xO₂ solid solutions (x = 0.10–0.85), interacting with NO and NO₂ in the absence and presence of oxygen. Strong influence of ceria loading on the adsorption modes of both nitrogen oxides and the nature of the resultant surface species was revealed. Adsorption of NO led to formation of mononitrosyl complexes, dimers and N₂O, whereas interaction of NO₂ with the ceria–zirconia catalyst resulted in the adsorbate disproportionation or coupling, depending on the sample composition.     

Impact of support oxide and Ba loading on the NOx storage properties of Pt/Ba/support catalysts: CO2 and H2O effects

A series of 1 wt.%Pt/_xBa/Support (Support = Al₂O₃, SiO₂, Al₂O₃-5.5 wt.%SiO₂ and Ce_0.7Zr_0.3O₂, x = 5–30 wt.% BaO) catalysts was investigated regarding the influence of the support oxide on Ba properties for the rapid NO_x trapping (100 s). Catalysts were treated at 700 °C under wet oxidizing atmosphere. The nature of the support oxide and the Ba loading influenced the Pt–Ba proximity, the Ba dispersion and then the surface basicity of the catalysts estimated by CO₂-TPD. At high temperature (400 °C) in the absence of CO₂ and H₂O, the NO_x storage capacity increased with the catalyst basicity: Pt/20Ba/Si < Pt/20Ba/Al5.5Si < Pt/10Ba/Al < Pt/5Ba/CeZr < Pt/30Ba/Al5.5Si < Pt/20Ba/Al < Pt/10BaCeZr. Addition of CO₂ decreased catalyst performances. The inhibiting effect of CO₂ on the NO_x uptake increased generally with both the catalyst basicity and the storage temperature. Water negatively affected the NO_x storage capacity, this effect being higher on alumina containing catalysts than on ceria–zirconia samples. When both CO₂ and H₂O were present in the inlet gas, a cumulative effect was observed at low temperatures (200 °C and 300 °C) whereas mainly CO₂ was responsible for the loss of NO_x storage capacity at 400 °C. Finally, under realistic conditions (H₂O and CO₂) the Pt/20Ba/Al5.5Si catalyst showed the best performances for the rapid NO_x uptake in the 200–400 °C temperature range. It resulted mainly from: (i) enhanced dispersions of platinum and barium on the alumina–silica support, (ii) a high Pt–Ba proximity and (iii) a low basicity of the catalyst which limits the CO₂ competition for the storage sites.     

Partial oxidation and combined reforming of methane on Ce-promoted catalysts

Pt/ZrO₂ and Pt/Ce_0.14Zr_0.86O₂ catalysts containing 0.5 and 1.5 wt.% Pt were studied in order to evaluate the effect of the support reducibility and metal dispersion on the catalyst stability for the partial oxidation and the combined partial oxidation and CO₂ reforming of methane. The Pt/Ce_0.14Zr_0.86O₂ catalysts proved to be more active, stable and selective than Pt/ZrO₂ catalysts during the partial oxidation reaction. No increase in deactivation was observed when the CH₄:O₂ feed ratio was increased from 2:1 to 4:1. In addition, no water formation was observed at the high CH₄:O₂ ratios. The activity of the catalyst is dependent upon both the dispersion and the ability of the catalyst to resist carbon deposition.

The addition of CO₂ resulted in a decrease in the methane conversion and a decrease in the H₂/CO ratio for the Ce_0.14Zr_0.86O₂ and ZrO₂ supported catalysts. Small increases in the temperature of the bed have been recorded during the partial oxidation reaction. However, within a few minutes the temperature stabilizes below the furnace temperature providing indirect evidence for the combined combustion and reforming mechanisms previously proposed. The 1.5 wt.% Pt/CeZrO₂ catalyst shows promise for the autothermal reforming reaction based on the stability during transient operation.