Polypyrrole/carbon composite electrode for high-power electrochemical capacitors

Nano-thin polypyrrole (PPy) layers with thickness from ∼5 nm to several 10s nm were deposited on vapor grown carbon fibers (VGCF) by an in situ chemical polymerization. Using different concentrations of the pyrrole could control the thicknesses of deposited PPy layers. Surface morphology and thickness of the deposited PPy layers were confirmed by means of scanning electron microscopy and scanning transmission emission microscopy. Pseudo-capacitive behavior of the deposited PPy layers on VGCF investigated by means of cyclic voltammetry. Then, the PPy/VGCF composites were mixed with activated carbons (AC) at various mixing ratios. For the PPy/VGCF/AC composite electrodes, characteristics of specific capacitance and power capability were examined by half-cell tests. As results of this study, it was investigated that nano-thin PPy layer below ∼10 nm deposited on VGCF had high pseudo-capacitance and fast reversibility. Its specific capacitance per averaged weight of active material (PPy) was obtained as ∼588 F g⁻¹ at 30 mV s⁻¹ and maintained as ∼550 F g⁻¹ at 200 mV s⁻¹ of scan rate. Also, from the mixing 60 wt.% of the PPy/VGCF with 25 wt.% of AC, the PPy/VGCF/AC composite electrode exhibited higher power capability maintaining the specific capacitance per active materials of PPy and AC as ∼300 F g⁻¹ at 200 mV s⁻¹ in 6 M KOH.     

Determination of the specific capacitance of conducting polymer/nanotubes composite electrodes using different cell configurations

Composite materials containing 20 wt.% of multiwalled carbon nanotubes (MWNTs) and 80 wt.% of chemically formed conducting polymers (ECP) as polyaniline (PANI) and polypyrrole (PPy) have been prepared and used for supercapacitor electrodes. The well conducting properties of MWNTs and their available mesoporosity allow a good charge propagation in the composites. Moreover, due to the good resiliency of MWNTs, an excellent stability of the supercapacitor electrodes is observed. It has been shown that the capacitance values for the composites strongly depend on the cell construction. In the case of three electrode cells, extremely high values can be found from 250 to 1100 F/g, however in the two electrode cell much smaller specific capacitance values of 190 F/g for PPy/MWNTs and 360 F/g for PANI/MWNTs have been measured. It highlights the fact that only two-electrode cells allow a good estimation of materials performance in electrochemical capacitors. The applied voltage was found to be the key factor influencing the specific capacitance of nanocomposites. For operating each electrode in its optimal potential range, asymmetric capacitors have been built with PPy/MWNTs as negative and PANI/MWNTs as positive electrodes giving capacitance values of 320 F/g per electrode material.     

Preparation and characterization of coaxial halloysite/polypyrrole tubular nanocomposites for electrochemical energy storage

Halloysite nanotubes/polypyrrole (HNTs/PPy) nanocomposites with coaxial tubular morphology for use as electrode materials for supercapacitors were synthesized by the in situ chemical oxidative polymerization method based on self-assembled monolayer amine-functionalized HNTs. The HNTs/PPy coaxial tubular nanocomposites were characterized with transmission electron microscope (TEM), X-ray diffraction (XRD), thermogravimetric analysis (TGA), electrical conductivity measurement at different temperatures, cyclic voltammetry (CV), and galvanostatic charge-discharge measurements. The coaxial tubular nanocomposites showed their greatest conductivity at room temperature and a weak temperature dependence of the conductivity from 298 K to 423 K. A maximum discharge capacity of 522 F/g after correcting for the weight percent of the PPy phase at a current density of 5 mA cm⁻² in a 0.5 M Na₂SO₄ electrolyte could be achieved in a half-cell setup configuration for the HNTs/PPy composites electrode, suggesting its potential application in electrode materials for electrochemical capacitors.     

Performance evaluation of CNT/polypyrrole/MnO2 composite electrodes for electrochemical capacitors

A ternary composite of CNT/polypyrrole/hydrous MnO₂ is prepared by in situ chemical method and its electrochemical performance is evaluated by using cyclic voltammetry (CV), impedance measurement and constant-current charge/discharge cycling techniques. For comparative purpose, binary composites such as CNT/hydrous MnO₂ and polypyrrole/hydrous MnO₂ are prepared and also investigated for their physical and electrochemical performances. The specific capacitance (SC) values of the ternary composite, CNT/hydrous MnO₂ and polypyrrole/hydrous MnO₂ binary composites estimated by CV technique in 1.0 M Na₂SO₄ electrolyte are 281, 150 and 35 F g⁻¹ at 20 mV s⁻¹ and 209, 75 and 7 F g⁻¹ at 200 mV s⁻¹, respectively. The electrochemical stability of ternary composite electrode is investigated by switching the electrode back and forth for 10,000 times between 0.1 and 0.9 V versus Ag/AgCl at 100 mV s⁻¹. The electrode exhibits good cycling stability, retaining up to 88% of its initial charge at 10,000th cycle. A full cell assembled with the ternary composite electrodes shows a SC value of 149 F g⁻¹ at a current loading of 1.0 mA cm⁻² during initial cycling, which decreased drastically to a value of 35 F g⁻¹ at 2000th cycle. Analytical techniques such as scanning electron microscopy (SEM), X-ray diffraction spectroscopy (XRD), Brunauer-Emmet-Teller (BET) surface area measurement and inductively coupled plasma-atomic emission spectrometry (ICP-AES) are also used to characterize the composite materials.     

Electrosynthesis and characterization of polypyrrole/Au nanocomposite

Polypyrrole films containing gold nanoparticles (PPy/Au) were electrosynthesized on a glassy carbon electrode. This was done by applying a constant current of 1.43 mA cm⁻² in solutions containing colloidal Au particles and pyrrole monomer. A chloroaurate medium with a citrate/tannic acid reducing/protection agent was employed for generating the Au colloids. The PPy/Au films were investigated by scanning electron microscopy (SEM), transmission electron microscopy (TEM) and Raman spectroscopy. Also, electrochemical behaviors of the PPy/Au films were characterized by cyclic voltammetry (CV) and AC impedance measurements. Experimental results demonstrate that PPy/Au has greater conductivity and better stability than PPy. The effect of incorporated Au nanoparticles in PPy matrix was studied and the mechanism was suggested.     

Usefulness of a composite electrode with a carbon surface modified by electrosynthesized polypyrrole for supercapacitor applications

Thin polypyrrole (PPy) films (thickness = 5–10 nm) were electrochemically deposited in situ on a carbon paste (97% of graphite plus 3% of Teflon) by means of cyclic voltammetry (CV), from an acetonitrile solution of pyrrole (0.2 M) and NaClO₄ (0.1 M). The obtained PPy/graphite composite electrode was investigated by CV and chronopotentiometry in 0.3 M NaClO₄ aqueous electrolytic solution. The capacitance of a composite electrode, calculated by CV, was about 10 F g⁻¹. The capacitance value of the composite electrode was approximately nine times larger than that of pure graphite. The massic charge and discharge capacity (Q) values, calculated by chronopotentiometry, were considerably higher for the composite electrode—by more than 60 times—than for the pure graphite electrode. Electrochemical impedance spectroscopy (EIS) measurements, performed under stationary conditions, led to an interfacial capacitance value intermediate between that of pure graphite and that of the composite electrode.     

Electrochemical properties of electrospun PAN/MWCNT carbon nanofibers electrodes coated with polypyrrole

The multi-walled carbon nanotube (CNT)-embedded activated carbon nanofibers (ACNF/CNT) and activated carbon nanofibers (ACNF) were prepared by stabilizing and activating the non-woven web of polyacrilonitrile (PAN) or PAN/CNT prepared by electrospinning. Both ACNF and ACNF/CNT were partially aligned along the winding direction of the drum winder. The average diameter of ACNF was 330 nm, while that of ACNF/CNT was lowered to 230 nm with rough surface. This was attributed to the CNT-added polymer solution in the electrospinning process providing finer fibers by increasing the electrical conductivity compared with the CNT-free one. The specific surface area and electrical conductivity of ACNF were 984 m²/g and 0.42 S/cm, respectively, while those of ACNF/CNT were 1170 m²/g and 0.98 S/cm, respectively. PPy was coated on the electrospun ACNF/CNT (PPy/ACNF/CNT) by in situ chemical polymerization in order to improve the electrochemical performance. The capacitances of the ACNF and PPy/ACNF electrodes were 141 and 261 F/g at 1 mA/cm², respectively, whereas that of PPy/ACNF/CNT was 333 F/g. This improvement in capacitance was attributed to the following: (i) the preparation of aligned nano-sized ACNF/CNT by electrospinning and the addition of CNT and (ii) the formation of a good charge-transfer complex by the PPy coating on the surface of the aligned nano-sized ACNF/CNT. The former leads to a good morphology and superior properties, such as a higher surface area, the formation of mesopores and an increase in electrical conductivity. The latter offers a refined three-dimensional network due to the highly porous structure between ACNF/CNT and PPy.     

Synthesis of nanosized vanadium pentoxide/carbon composites by spray pyrolysis for electrochemical capacitor application

Nanostructured vanadium pentoxide/carbon (V₂O₅/carbon) composite powders with enhanced specific capacitance were synthesized by the spray pyrolysis technique. Electrochemical properties were examined by the cyclic voltammetry technique. Following analysis of powders sprayed at different temperatures, composite powders obtained at an optimum temperature of 450 °C yielded a maximum specific capacitance of 295 F g⁻¹ in 2 M KCl electrolyte at a 5-mV s⁻¹ scan rate. The weight percentage of carbon-related species was 2.7 wt% in this V₂O₅/carbon composite, as detected by thermogravimetric analysis (TGA) and confirmed by transmission electron microscope energy dispersive spectroscopy (TEM-EDS) analysis. Following initial X-ray diffraction (XRD) characterization, scanning electron microscope (SEM), TEM and high-resolution TEM (HRTEM) imaging revealed a specific morphology of spherical shell agglomerates of V₂O₅ nanorods and nanoribbons, with each shell comprising a network of these one- and two-dimensional nanoparticles in an amorphous carbon matrix. The V₂O₅ network was not fully dense, and the majority of the nanorod sizes were in the range of 50-150 nm, with additional long nanoribbons extending from the outsides of the spherical shells. The specific surface area was 18 m² g⁻¹ for the composite powders, and the pore size distribution revealed that the majority of pores had diameters in the range of 40-50 Å, which was relatively larger than the pore diameters obtained at 500 °C and would be beneficial for electrochemical performance. The enhancement of the specific capacitance in V₂O₅/carbon composites was attributed to the distribution of amorphous carbon throughout the V₂O₅ and the particular open nanostructure.     

Nano-composite of polypyrrole/modified mesoporous carbon for electrochemical capacitor application

Nano-thin polypyrrole (PPy) layers were coated on chemically modified ordered mesoporous carbon (m-CMK-3) by an in situ chemical polymerization. Structural and morphological characterizations of m-CMK-3/PPy composites were carried out using field emission scanning electron microscopy. Pseudo-capacitive behavior of the deposited PPy layers on m-CMK-3 was investigated by cyclic voltammetry, galvanostatic charge-discharge and electrochemical impedance spectroscopy. As results of this study, the thin layer of PPy in the composite electrode was effective to obtain fully reversible and very fast Faradaic reaction. A maximum discharge capacity of 427 F g⁻¹ or 487 F g⁻¹ after correcting for weight percent of PPy phase at the current density of 5 mA cm⁻², could be achieved in a half-cell setup configuration for the m-CMK-3/PPy composites electrode, suggesting its potential application in electrode material for electrochemical capacitors.     

Factors influencing MnO2/multi-walled carbon nanotubes composite's electrochemical performance as supercapacitor electrode

Poor crystallined α-MnO₂ grown on multi-walled carbon nanotubes (MWCNTs) by reducing KMnO₄ in ethanol are characterized by X-ray diffraction (XRD), scanning electron microscope (SEM) and Brunauer-Emmett-Telle (BET) surface area measurement, which indicate that MWCNTs are wrapped up by poor crystalline MnO₂ and BET areas of the composites maintain the same level of 200 m² g⁻¹ as the content of MWCNTs in the range of 0-30%. The electrochemical performances of the MnO₂/MWCNTs composites as electrode materials for supercapacitor are evaluated by cyclic voltammetry (CV) and galvanostatic charge-discharge measurement in 1 M Na₂SO₄ solution. At a scan rate of 5 mV s⁻¹, rectangular shapes could only be observed for the composites with higher MWCNTs contents. The effect of additional conductive agent KS6 on the electrochemical behavior of the composites is also studied. With a fixed carbon content of 25% (MWCNTs included), MnO₂ with 20% MWCNTs and 5% KS6 has the highest specific capacitance, excellent cyclability and best rate capability, which gives the specific capacitance of 179 F g⁻¹ at a scan rate of 5 mV s⁻¹, and remains 114.6 F g⁻¹ at 100 mV s⁻¹.     

Preparation and capacitive properties of cobalt-nickel oxides/carbon nanotube composites

In this paper, nickel-cobalt oxides/carbon nanotube (CNT) composites were prepared by adding and thermally decomposing nickel and cobalt nitrates directly onto the surface of carbon nanotube/graphite electrode to form nickel and cobalt oxides. Carbon nanotubes used in this paper were grown directly on graphite substrate by chemical vapor deposition technique. The capacitive behavior of nickel-cobalt oxides/CNT electrode was investigated by cyclic voltammetry and galvanostatic charge-discharge method in 1 M KOH aqueous solutions. The results show that nickel-cobalt oxides/CNT composite electrode has excellent charge-discharge cycle stability (0.2% and 3.6% losses of the specific capacitance are found at the 1000th and 2000th charge-discharge cycles, respectively) and good charge-discharge properties at high currrent density. Additionally, the effect of Ni/Co molar ratio on specific capacitance of the composite electrode was investigated and the highest specific capacitance (569 F g⁻¹ at 10 mA cm⁻²) is obtained at Ni/Co molar ratio = 1:1.     

Preparation and electrochemistry of NiO/SiNW nanocomposite electrodes for electrochemical capacitors

This paper studies nickel oxide/silicon nanowires (NiO/SiNWs) as composite thin films in electrodes for electrochemical capacitors. The SiNWs as backbones were first prepared by chemical etching, and then the Ni/SiNW composite structure was obtained by electroless plating of nickel onto the surface of the SiNWs. Next, the NiO/SiNW nanocomposites were fabricated by annealing Ni/SiNW composites at different temperatures in an oxygen atmosphere. Once the electrodes were constructed, the electrochemical behavior of these electrodes was investigated with cyclic voltammetry (CV) and electrochemical impedance spectroscopy (EIS). In 2 M KOH solution, the electrode material was found to have novel capacitive characteristics. Finally, when the NiO/SiNW composites were annealed at 400 °C, the maximum specific capacitance value was found to be as high as 681 F g⁻¹ (or 183 F cm⁻³), and the probing of the cycling life indicated that only about 3% of the capacity was lost after 1000 charge/discharge cycles. This study demonstrated that NiO/SiNW composites were the optimal electrode choice for electrochemical capacitors.     

Influence of oxidation level on capacitance of electrochemical capacitors fabricated with carbon nanotube/carbon paper composites

Gaseous oxidation of carbon papers (CPs) decorated with carbon nanotubes (CNTs) with varying degrees of oxidation was conducted to investigate the influence of surface oxides on the performance of electrochemical capacitors fabricated with oxidized CNT/CP composites. The oxidation period was found to significantly enhance the O/C atomic ratio on the composites, and the increase in oxygen content upon oxidation is mainly contributed by the formation of CO and C-O groups. The electrochemical behavior of the capacitors was tested in 1 M H₂SO₄ within a potential of 0 and 1 V vs. Ag/AgCl. Both superhydrophilicity and specific capacitance of the oxidized CNT/CP composites were found to increase upon oxidation treatment. A linearity increase of capacitance with O/C ratio can be attributed to the increase of the population of surface oxides on CNTs, which imparts excess sites for redox reaction (pseudocapacitance) and for the formation of double-layer (double-layer capacitance). The technique of ac impedance combined with equivalent circuit clearly showed that oxidized CNT/CP capacitor imparts not only enhanced capacitance but also a low equivalent series resistance.     

Modified carbon nanotube composites with high dielectric constant, low dielectric loss and large energy density

Flexible dielectric polystyrene based composites containing multi-walled carbon nanotubes (MWCNTs) were reported. The MWCNTs were coated with polypyrrole (PPy) by an inverse microemulsion polymerization. Transmission electron microscopy, X-ray photoelectron spectroscopy and Raman spectroscopy indicated that the MWCNTs were coated with PPy. Our composites presented a stable high dielectric constant (∼44), rather low loss (<0.07), and large energy density (up to 4.95 J cm⁻³). The largely-enhanced dielectric performance originates from the organic shell PPy, which not only ensure good dispersion of MWCNTs in the polymer matrix but also screen charge movement to shut off leakage current. Such MWCNT composites can be used to store charge and electrical energy and play a key role in modern electronics and electric power systems.     

Polyaniline/single-wall carbon nanotube (PANI/SWCNT) composites for high performance supercapacitors

PANI/SWCNT composites were prepared by electrochemical polymerisation of polyaniline onto SWCNTs and their capacitive performance was evaluated by means of cyclic voltammetry and charge-discharge cycling in 1 M H₂SO₄ electrolyte. The PANI/SWCNT composites single electrode showed much higher specific capacitance, specific energy and specific power than pure PANI and SWCNTs. The highest specific capacitance, specific power and specific energy values of 485 F/g, 228 W h/kg and 2250 W/kg were observed for 73 wt.% PANI deposited onto SWCNTs. PANI/SWCNT composites also showed long cyclic stability. Based upon the variations in the surface morphologies and specific capacitance of the composite, a mechanism is proposed to explain enhancement in the capacitive characteristics. The PANI/SWCNT composites have demonstrated the potential as excellent electrode materials for application in high performance supercapacitors.     

Enhanced electrosorption capacity for lead ion removal with polypyrrole and air‐plasma activated carbon nanotube composite electrode

Polypyrrole (PPy) and air‐plasma activated carbon nanotube (CNT) composites (P‐CNT‐PPy) prepared via in situ chemical oxidative polymerization are studied to improve the electrosorption capacity of CNT‐based electrodes for the removal of lead ions. For comparison, the PPy prepared on the CNTs without plasma activation is labeled as CNT/PPy. The morphology of the composite was observed by scanning electron microscopy (SEM), and pore structures were studied by N₂ adsorption‐desorption isotherms. The electrochemical capacitance properties of the composite were measured by cyclic voltammetry (CV), electrochemical impedance spectroscopy (EIS), and galvanostatic charge‐discharge in lead solutions. With plasma‐activation, the specific surface area of the P‐CNT‐PPy composite is larger than that of CNT/PPy. Additionally, the P‐CNT‐PPy composites exhibit excellent electrochemical performance in lead solution, with a higher specific capacitance and smaller charge transfer resistance than that of CNT/PPy. XPS elemental analysis and electrosorption and regeneration results show that the electrosorption and desorption process is reversible under a voltage of 450 mV. The electrosorption kinetics of P‐CNT‐PPy electrodes abide by pseudo‐second‐order model reaction. The lead ion electrosorption experiments agree with the Langmuir model, and the equilibrium electrosorption capacity of the P‐CNT‐PPy electrodes is 3.6 and 1.3 times higher than that of the CNT and CNT/PPy, respectively. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41793.     

Polypyrrole as possible electrode materials for the aqueous-based rechargeable zinc batteries

Polypyrrole (PPy) thin film electrode was galvanostatically synthesized and characterized in 0.1 M HCl on graphite electrode as cathode materials for the aqueous-based rechargeable zinc batteries. The charge/discharge characteristics of PPy and zinc electrode in 0.1 M ammonium chloride and in the 0.1 M ammonium chloride with addition of 0.1 M sodium citrate were investigated. Electrochemical characteristic of possible Zn|PPy cell in chloride/citrate containing electrolyte was discussed and simulated.     

Fabrication of Tiron‐doped polypyrrole/MWCNT composite electrodes with high mass loading and enhanced performance for supercapacitors

In this study, the aromatic sulfonate compound Tiron with high charge to mass ratio is used as an anionic dopant for synthesis of polypyrrole (PPy). The fabricated PPy is investigated for electrochemical supercapacitor (ES) application. Testing results show that Tiron allows reduced PPy agglomeration, smaller particle size and improved charge storage properties of PPy. High capacitance and improved capacitive retention at high scan rates are achieved by the fabrication of PPy/multiwalled carbon nanotube (MWCNT) composite electrode using safranin (SAF) as a co‐dispersant. The Tiron‐doped PPy electrode shows the highest capacitance of 7.8 F cm^?2 with a mass of 27 mg cm^?2. The Tiron‐doped PPy/MWCNT composite electrode shows good capacitance retention with a capacitance of 1.0 F cm^?2 at the scan rate of 100 mV s^?1. Symmetric supercapacitor cells are fabricated using PPy based active materials. An energy density of 0.36 mWh cm^?2 is achieved. The energy/power density and capacitance retention of the Tiron‐doped PPy/MWCNT ES is significantly improved in comparison with PPy‐based ES, prepared without Tiron or MWCNT. The Tiron‐doped PPy/MWCNT symmetric supercapacitor presents good cycling performance with 91.4% capacitance retention after 1000 charge–discharge cycles. The PPy/MWCNT composites, prepared using Tiron and SAF co‐dispersant, are promising electrodes for ES. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42376.     

Electrochemical catalytic modification of activated carbon fabrics by ruthenium chloride for supercapacitors

A novel method, electrochemical catalytic oxidation via a ruthenium redox couple in an aqueous RuCl₃ · xH₂O solution rather than the anodic deposition of Ru oxides, was developed to modify the microstructure and electrochemical properties of activated carbon fabrics (ACFs). The variation in microstructures (i.e., specific surface area and mean pore size) for the modified ACFs was examined by means of nitrogen gas adsorption isotherms. The distribution of oxygen-containing functional groups within the modified ACFs was identified by temperature programmed desorption (TPD) and X-ray photoelectron (XPS) spectra. Effects of the electrochemical catalytic modification on the electrochemical characteristics and reversibility of ACFs were investigated systematically by means of cyclic voltammetry (CV) and chronopotentiometry (CP) in 0.5 M H₂SO₄. The total specific capacitance of ACFs reached a maximum (ca. 180 F/g measured at 10 mA/cm²) when they were catalytically modified at 1.15 V with a passed charge density of 5 C/cm². These modified ACFs were demonstrated to be an excellent candidate for the supercapacitor application.     

Cathodic electrodeposition of MnOx films for electrochemical supercapacitors

Cathodic electrosynthesis has been utilized for the fabrication of MnO_x films. The use of polyethylenimine (PEI) as an additive enabled the formation of adherent films, which exhibited enhanced resistance to cracking during drying. The polymer content in the deposits can be varied by the variation of the polymer concentration in the solutions. The mechanism of PEI deposition was proposed which is based on the use of PEI-Mn²⁺ complexes. The deposition yield has been studied at different deposition durations. X-ray diffraction analysis showed the crystallization of Mn₃O₄ phase at 300 °C and Mn₂O₃ at 500 °C. The electrochemical performance of the MnO_x films sintered at different temperatures was studied by cyclic voltammetry (CV), chronopotentiometry and impedance spectroscopy in Na₂SO₄ solutions. The films showed excellent pseudocapacitive behavior. The specific capacitance (SC) of 425 F/g in a potential window of 0-0.9 V was obtained from the CV data at a scan rate of 10 mV/s. The SC calculated from the chronopotentiometry data is about 445 F/g. The SC decreased by ∼20% after 1000 cycles. SEM investigations revealed changes in the film morphology during cycling. Obtained results indicate that the proposed method can be used for the fabrication of electrodes for electrochemical supercapacitors.