A study of the ice crystals in vacuum-packed salmon fillets (Salmon salar) during superchilling process and following storage

The aim of this work was to study the microstructure of vacuum-packed salmon fillets superchilled in an impingement freezer at −30 °C (air temperature) and 227 W/m² K (surface heat transfer coefficient, SHTC) for 2.1 min prior to storage at a superchilling storage temperature of −1.7 ± 0.3 °C for 28 days. The microstructure of vacuum-packed salmon fillets were analysed at the surface, mid-centre and centre layers. Significant differences were observed between the ice crystals formed at the surface, mid-centre and centre layers. The size of ice crystals at the centre of the superchilled fillets was 3 times larger than those at the surface layer. Significant differences were observed between the size of ice crystals formed during the superchilling process and following storage. The results further indicated that, after temperature equalisation (1 day of storage) the growth of the intracellular ice crystal was not significant at (P < 0.05) at any storage time.     

Muscle structure responses and lysosomal cathepsins B and L in farmed Atlantic salmon (Salmo salar L.) pre- and post-rigor fillets exposed to short and long-term crowding stress

Atlantic salmon (average body weight 2.9 ± 0.1 kg) were subjected to either minimal pre-slaughter crowding stress (NS group), 20 min (short-term stress, SS group) or about 24 h pre-slaughter crowding stress (long-term stress, LS group). Significant negative effects were mostly seen due to long-term stress (LS) at early stages post-mortem, but also short-term stress (SS) had significant negative impacts on muscle quality of pre- and post-rigor fillets. Pre-slaughter long-term stress (LS) significantly lowered muscle pH, softened the fillets and increased muscle cathepsin L gene expression, immediately post-mortem. A tendency of increased cathepsin B gene expression and cathepsin B total activity was also seen. Stress further accelerated the incidence of myofibre–myofibre detachments, increased the percentage of myofibre–myocommata detachments over the storage period and increased the percentage of myofibre breakages and contracted myofibres 96 h post-mortem. Significant correlations were observed between muscle pH and cathepsin B + L activity, muscle texture and muscle degradation parameters. Cathepsin B activity was correlated to muscle degradation and cathepsin L gene expression to muscle degradation and texture. Pre-slaughter stress, especially long-term stress (LS), thus seems to accelerate cathepsin activity, resulting in faster muscle degradation, directly or indirectly connected to the low initial muscle pH. No significant variation was observed between pre-rigor and post-rigor filleting, except that pre-rigor filleting significantly increased the percentage of myofibre breakages.     

Quality of superchilled vacuum packed Atlantic salmon (Salmo salar) fillets stored at −1.4 and −3.6 °C

The most important factor for increasing shelf life is the product temperature, and since fish is more highly perishable than meat, the temperature is even more important. In the present study, portions of fillets of farmed Atlantic salmon (Salmo salar) were superchilled at two temperature levels, −1.4 and −3.6 °C. Texture, drip loss, liquid loss, cathepsin activities and protein extractability were investigated during storage and compared to ice chilled and frozen references. Drip loss was not a major problem in superchilled salmon. Textural hardness was significantly higher in superchilled salmon fillets stored at −3.6 °C compared to those stored at −1.4 °C, ice chilled and frozen references. Cathepsins B and B + L were not deactivated at the selected storage temperatures. The storage time of vacuum packed salmon fillets can be doubled by superchilled storage at −1.4 °C and −3.6 °C compared to ice chilled storage.     

A study of the ice crystal sizes of red muscle of pre-rigor Atlantic salmon (Salmo salar) fillets during superchilled storage

Pre-rigor salmon fillets were superchilled in an impingement freezer and stored at −1.7 ± 0.3 °C for 29 days. The objective of this work was to study the ice crystal sizes in red muscle of pre-rigor salmon fillets that were partially frozen at fast (−30 °C, 227 W/m² K, 2.1 min) which is referred to as process F and slow (−20 °C, 153 W/m² K, 4.2 min) which is referred to as process S during superchilled storage. It was observed that the size of intracellular ice crystals in pre-rigor muscles at faster superchilling rate was significantly (p < 0.05) smaller than that at slower superchilling rate. The size of ice crystals formed in pre-rigor muscle was significant (p < 0.05) smaller than that formed in post-rigor muscle. It was also observed that the size of intracellular ice crystals formed in pre-rigor red muscles was significant smaller than that in white muscle. In addition, a large number of small ice crystals are formed within the muscle during partial freezing of pre-rigor muscle compared to post-rigor muscle. Future research should focus on tests of the quality parameters separately in red and white muscles (pre- and post-rigor) during superchilled storage of food products in order to understand more about their characteristics (quality and shelf life).     

Relevance of calpain and calpastatin activity for texture in super-chilled and ice-stored Atlantic salmon (Salmo salar L.) fillets

The aim of the present experiment was to measure the protease activities in ice-stored and super-chilled Atlantic salmon (Salmo salar) fillets, and the effect on texture. Pre-rigour fillets of Atlantic salmon were either super-chilled to a core temperature of −1.5 °C or directly chilled on ice prior to 144 h of ice storage. A significantly higher calpain activity was detected in the super-chilled fillets at 6 h post-treatment compared to the ice-stored fillets and followed by a significant decrease below its initial level, while the calpastatin activity was significantly lower for the super-chilled fillets at all time points. The cathepsin B + L and B activities increased significantly with time post-treatment; however, no significant differences were observed at any time points between the two treatments. For the ice stored fillets, the cathepsin L activity decreased significantly from 6 to 24 h post-treatment and thereafter increased significantly to 144 h post-treatment. There was also a significantly lower cathepsin L activity in the super-chilled fillets at 0 h post-treatment. No significant difference in breaking force was detected; however, a significant difference in maximum compression (F_max) was detected at 24 h post-treatment with lower F_max in the super-chilled fillets. This experiment showed that super-chilling had a significant effect on the protease activities and the ATP degradation in salmon fillets. The observed difference in F_max may be a result of these observed differences, and may indicate a softening of the super-chilled salmon muscle at 24 h post-treatment.     

A histological study of the microstructure sizes of the red and white muscles of Atlantic salmon (Salmo salar) fillets during superchilling process and storage

Atlantic salmon (Salmo salar) fillets were partial frozen in an impingement freezer at −30 °C and 227 W/m2.K for 2.1 min prior to storage at a superchilling storage temperature of −1.7 ± 0.3 °C for 28 days. The aim of this article is to study the microstructure of the red and white muscles during superchilling process and during superchilled storage. The histology and microscopic analysis of the red and white muscles were carried out. It was found that the size of the ice crystals formed in the red muscles was smaller than those formed in the white muscles. The equivalent diameters of the intracellular ice crystals obtained upon superchilling (day 0) were 17 ± 2 and 29 ± 1 μm for the red and white muscles, respectively. Significant differences were initially observed between the size of the ice crystals formed during the superchilling process and after 1 day of storage. However, after temperature equalisation (day 1), there was no significant change in the size of the ice crystals.     

Physicochemical changes in ω − 3-enhanced farmed rainbow trout (Oncorhynchus mykiss) muscle during refrigerated storage

Physicochemical changes of ω − 3-enhanced farmed rainbow trout (Oncorhynchus mykiss) fillets developed by dietary modification with flaxseed oil and α-tocopheryl acetate (α-TA) were determined during storage at 2 °C. Trout were fed experimental diets for 120 days followed by processing to obtain boneless skinless fillets. The dietary modification increased concentration of total ω − 3 fatty acids in the fillets, which enhanced chances for lipid oxidation during storage. The fillets were vacuum or non-vacuum packed and stored at 2 °C for 10 or 12 days. Dietary α-TA resulted in higher (P < 0.05) concentration of α-tocopherol in fillets during storage; however, it did not retard (P > 0.05) lipid oxidation. Vacuum packaging resulted in much lower (P < 0.05) TBARS and higher (P < 0.05) retention of α-tocopherol during storage than non-vacuum packaging. However, α-tocopherol unlike vacuum packaging better protected ω − 3 FA in the fillets during storage.     

Atlantic salmon (Salmo salar) muscle structure integrity and lysosomal cathepsins B and L influenced by dietary n-6 and n-3 fatty acids

This study had two main objectives: first, to evaluate the impact of different types and levels of dietary n-6 and n-3 fatty acids (FAs) on Atlantic salmon muscle structure integrity; second, to highlight a possible role of lysosomes and lysosomal degrading enzymes, cathepsins, in fish muscle structure integrity, in relation to dietary fatty acids. Four groups of Atlantic salmon (90 g starting weight) in fresh water tanks were fed one of four diets containing 23% crude lipids, with 100% of the added oils as either fish oil (FO), rapeseed oil (RO), eicosapentaenoic acid (EPA) enriched-oil or docosahexaenoic acid (DHA) enriched-oil. The RO diet was characterised by low levels of EPA + DHA (10% of total FAs), whereas the EPA and DHA diets were characterised by very high levels of EPA + DHA (>50% of total FAs). Fatty acid composition of the muscle crude lysosomal fraction (CLF) generally reflected the diets. Salmon fed the RO diet presented a muscle CLF FA composition close to the one of the FO group, showing moderate PUFA levels, and comparable cathepsin B and cathepsin L activities, relative gene expression of cathepsin B and cathepsin L in the muscle and rate of myofibre–myofibre detachments post-mortem. Salmon fed the EPA and DHA-enriched-oil diets presented a fairly similar muscle CLF FA composition, but different from the FO and RO groups. In the EPA and DHA groups, the percentage of PUFAs in the muscle CLF, the rate of myofibre–myofibre detachments and the relative gene expression of cathepsin B were higher than in the FO and RO groups. Cathepsin B and cathepsin L total activities in the muscle were however lower in the EPA and DHA groups 0 h post-mortem. Dietary lipids influenced the level of lysosomal degrading enzyme activity cathepsin B and cathepsin L as well as the relative gene expression of cathepsin B. Feeding Atlantic salmon with rapeseed oil and extreme levels of EPA + DHA highlighted the impact of fatty acid composition of the diet on salmon muscle integrity and the complexity of the process involving muscle lysosomes and cathepsins in relation to these dietary fatty acids.     

Sensory,physical, chemical and microbiological changes in aquacultured meagre (Argyrosomus regius) fillets during ice storage

Commercial-sized meagre fillets were stored on ice at 4 °C for 18 days, in order to evaluate the loss of quality and freshness that occurs over this period of time. Physicochemical (pH, thiobarbituric acid (TBA), total volatile basic nitrogen (TVBN), trimethylamine (TMA), water activity, water-holding capacity, colour, texture and fatty acid profile), sensory and microbiological analyses were carried out at 0, 4, 7, 11, 14 and 18 days of storage. As part of the sensory analysis, attributes associated with fillet appearance, odour and texture were examined. Variations in pH, TBA, TVBN and TMA were observed throughout the storage period, although only TBA displayed a significant correlation with time (r = 0.96). L^∗ and b^∗ values increased, and the chroma and hue values decreased, reflecting the colour changes experienced by the fillets over time. With regards to the texture profile, hardness was significantly correlated with time (−0.68). All the sensory analysis attributes exhibited significant variations and correlations close to 1.00 with storage time, which is a reflection of the fillets’ loss of freshness. The correlation coefficients between aerobic mesophilic and psychrophilic bacteria, enterobacteria and coliform counts on the one hand and storage time on the other were also very high (0.99–1.00). A regression analysis using the acceptability limit set by the ICMSF standard (1986) for total aerobic mesophilic counts (7 log cfu/g) yielded a shelf-life for meagre fillets of 9 days. The TBA, sensory and microbiological analyses displayed very strong correlations with storage time, and they may be considered suitable indicators for evaluating meagre fillet spoilage during refrigerated storage.     

Microbial inactivation by pressure-shift freezing: effects on smoked salmon mince inoculated with Pseudomonas fluorescens, Micrococcus luteus and Listeria innocua

Smoked salmon mince inoculated simultaneously with Listeria innocua, Micrococcus luteus and Pseudomonas fluorescens was subjected to different pressure-temperature conditions. Control freeze-thaw at 0.1 MPa with storage at −15°C or −40°C for 0-5 days did not induce microbial inactivation. Control pressurisation at 207 MPa for 23 min at 20°C (initial sample temperature) with fast (3 s) pressure release had no significant effect on Gram+bacteria while P. fluorescens underwent a 2.8 log cycle reduction. Pressurisation at 207 MPa for 23 min at −3°C (without ice crystal formation) enhanced microbial reduction to 3.8 log cycles for P. fluorescens and to about 0.5 log cycle for Gram+bacteria. “Pressure-shift nucleation” (PSN) from 207 MPa and −21°C (i.e. cooling at 207 MPa for 23 min followed by pressure release in 3 s) caused 1.2, 1.4 and 4.3 log cycle reductions of L. innocua, M. luteus and P. fluorescens, respectively. A reduction of 1.7 log cycle was observed for L. innocua and M. luteus (4.6 log cycle for P. fluorescens) when salmon mince was subjected to pressure-shift freezing (PSF) (i.e. PSN from 207 MPa and −21°C as above followed by further freezing to −25°C at 0.1 MPa). PSF with pressure release in 18 min enhanced reduction to 2 and 2.5 log cycles for L. innocua and M. luteus, respectively.     

Relation between types of packaging,frozen storage and grilling on cholesterol and fatty acids oxidation in Atlantic hake fillets (Merluccius hubbsi)

Two different commercial samples of frozen and packaged, in low and high-oxygen permeability packaging, Atlantic hake fillets were stored at −18 °C for 4 months and the intensity of lipid oxidation, as well as the formation of cholesterol oxidation products (COP), during storage and subsequent grilling were studied. Raw fillets at the initial time of storage showed low total COP levels, however, after 120 days of storage the concentrations were raised significantly, under both packed conditions. During freezing and subsequent grilling there was a significant decrease (p < 0.02) in the contents of the cholesterol and polyunsaturated fatty acids in all the hake samples. Correlations were found between the cholesterol and fatty acid parameters and cholesterol oxides formation during storage and heat treatment. The commercial frozen storage with a low-oxygen permeability packaging was more effective in preventing lipid oxidation than high-oxygen permeability packaging, with less accented cholesterol degradation as well as cholesterol oxides formation.     

Kinetics of quality changes of pumpkin (Curcurbita maxima L.) stored under isothermal and non-isothermal frozen conditions

The effects of freezing process and frozen storage at isothermal (−7, −15 and −25 °C) and non-isothermal (accelerated life testing with step-stress methodology; temperature range from −30 to −5 °C) conditions on pumpkin quality were investigated. Storage temperature conditions were selected to embrace the limits practiced in the cold chain. Quality changes, such as texture, colour CIE Lab and vitamin C (ascorbic acid) content, were evaluated for both frozen storage regimes. The freezing process (that included a pre-blanching step) and subsequent frozen storage had significant impacts on all quality parameters analysed.A fractional conversion kinetic model was adequate in colour, texture and vitamin C data fits. The storage temperature effect was successfully described by the Arrhenius law.This study shows that non-isothermal frozen storage has a marked effect on pumpkin quality.     

Ice fraction assessment by near-infrared spectroscopy enhancing automated superchilling process lines

The objective of the current study was to analyze and develop some important automation steps in a superchilling process line. In order to control the product quality there is a need for online measurements of ice fraction and distribution in inhomogeneous products. Moreover, automatic handling of such superchilled products is currently commercially unavailable. The current study presents a new method for monitoring and handling superchilled product of varying form and consistency. Observation of the shift in the water absorption peak, measured by near-infrared spectroscopy (NIR) transflection mode, was used to determine the ice level in superchilled salmon, scanning approximately 1.5 cm into the fillets. The salmon fillets were stored on ice at 0 °C for 5–7 days before superchilling at −24 °C to target ice contents of 10%, 15% and 30%. Online NIR measurements of ice fraction showed promising results, with a low prediction error of 2.5%. The storage study confirmed former quality results with a microbiological shelf life of 15–17 days with only minor differences in values for drip loss and water-holding capacity between superchilled and chilled samples.     

Effects of low concentration of salt and sucrose on the quality of bighead carp (Aristichthys nobilis) fillets stored at 4 °C

The effect of low concentration of salt and sucrose on the quality of bighead carp (Aristichthys nobilis) fillets was evaluated over a 16-day storage at refrigerated temperature (4 °C). Fish samples were brined with 1.1% salt (T1) and 1.1% salt + 0.9% sucrose (T2). The control and the treated fish samples were analysed periodically for physicochemical (pH, total volatile base nitrogen (TVB-N), water loss, electrical conductivity (EC), color), microbial (total viable counts) and sensory characteristics. No significant differences were observed between T1 and T2 for sensory score and EC (p > 0.05). Brining treatments predominantly decreased chemical changes, reflected in TVB-N and pH, retarded water loss and discoloration, inhibited bacterial growth and increased the overall sensory quality of fish, compared to untreated fillets. The results indicated that brining treatments improved the quality and safety of bighead carp fillet, which can be exploited by fish processors.     

Raman spectroscopic analysis and rheological measurements on natural actomyosin from haddock (Melanogrammus aeglefinus) during refrigerated (4 °C) and frozen (−10 °C) storage in the presence of trimethylamine-N-oxide demethylase from kidney of lizardfish (Saurida tumbil)

Changes in viscoelasticity and structure of haddock natural actomyosin (NAM) treated with partially purified trimethylamine-N-oxide demethylase (TMAOase) in the presence of cofactors (FeCl₂, ascorbate and cysteine), after refrigerated storage (4 °C) for 15 days or after frozen storage (−10 °C) for eight weeks, were elucidated using FT-Raman spectroscopy and dynamic viscoelastic measurement. Greater increases in the final storage modulus (G′) and loss modulus (G″), reflecting protein aggregation, were observed in the simulated NAM systems, containing NAM, trimethylamine oxide (TMAO) and cofactors, stored at −10 °C, compared to those stored at 4 °C, particularly in the system with a higher concentration of TMAOase (p < 0.05). Raman spectroscopy revealed that amide I and amide III bands of NAM were affected by TMAOase added as well as by storage temperature. The decrease in the CH₂ bending region near 1450 cm⁻¹, in the presence of TMAOase upon storage, suggested an increase in hydrophobic interactions of aliphatic residues. Changes in a doublet near 830 and 850 cm⁻¹ indicated an involvement of tyrosine residues as hydrogen bond donors in the system containing TMAOase after storage at both temperatures. The systems stored at −10 °C generally showed greater structural alteration than those kept at 4 °C, especially in the presence of 15 units of TMAOase/g. Therefore, TMAOase played an important role in the structural alteration and aggregation of haddock muscle proteins, mainly by the induction of formaldehyde formation.     

Effect of freezing on the physicochemical, textural and sensorial characteristics of salmon (Salmo salar) smoked with a liquid smoke flavouring

This study reports the effect of different refrigeration/freezing treatments on the physicochemical, textural and sensorial properties of farmed Atlantic salmon (Salmo salar) treated with a commercial liquid smoke flavouring. Observations were made on three groups of fillets - group RFS: salted, smoked and stored at 4 °C; group BFS: frozen at −25 °C for 24 h, thawed, salted, smoked and stored at 4 °C; and group AFS: salted, smoked and frozen at −25 °C for 24 h and stored at −18 °C - over a period of 45 days. Scores (on a scale of 1-9) were provided for different sensorial attributes by a panel of 10 trained tasters. Sixty percent of the panellists consistently preferred the AFS fillets. The maximum shelf life associated with each treatment was defined as the last sampling day on which a mean score of ≤5 was awarded for the fillet sensorial attributes by ≥50% of the panellists. Freezing the salmon for 24 h before smoking (BFS) did not increase its shelf life (30 days) over that of refrigerated smoked salmon (RFS). In addition, the former treatment had a negative effect on the adhesiveness, cohesiveness, smoke odour intensity and colour intensity of the flesh. However, maintaining the fish frozen at −18 °C (AFS) increased its shelf life (>45 days) and invested the flesh with greater firmness, cohesiveness and colour intensity.     

Cryoprotective effects of polyphosphates on Rutilus frisii kutum fillets during ice storage

Polyphosphates have profound effects on the functional properties of the food products. In this study, the effects of (2% w/v) solutions of tetrasodium pyrophosphate (TSPP) and sodium tripolyphosphate (STPP) and a mixture of them on the shelf life of filleted Rutilus frisii kutum during ice storage were examined. Common zipper pouches were used for packing fish fillets. The packs were placed beside ice with a fish/ice ratio of 1:1 (w/w) in an insulated box and were maintained at 4 °C. The control and the treated packs were analysed periodically for chemical, microbiological (psychrophilic bacterial counts), textural and sensory characteristics. Control samples were found to have a shelf life of about 6 days, whereas samples treated with polyphosphate were found to be acceptable up to 9 days. Thus being treated with polyphosphates was found to delay the spoilage and extend the shelf life of R.f. kutum in ice.     

Fishmeal-based diet decreases the redness of sunshine bass (Morone chrysops × Morone saxatilis) fillets

The objectives of the present study were to determine the effects of feeding a fishmeal-based diet on color attributes and lipid oxidation in sunshine bass (Morone chrysops × Morone saxatilis) fillets during retail display. A balanced diet containing 30 percent fishmeal (FM) or a diet containing poultry byproduct meal as a complete replacement of fishmeal (PB) was fed to sunshine bass for fifteen months. Harvested fish were filleted, overwrapped with polyvinyl chloride film and stored at 2 °C (REF) or over ice (ICE), under an illuminated retail display. Samples (n = 6) were analyzed after 0, 3, 6, or 9 d storage for color attributes (CIE L^∗, a^∗, b^∗, hue angle and chroma), thiobarbituric acid-reactive substances (TBARS), and pH. TBARS and pH increased (P < 0.05) during storage, indicating progress in lipid oxidation and protein changes. FM fillets demonstrated lower (P < 0.05) a^∗ (redness) value and greater (P < 0.05) hue angle than PB fillets. Since consumer acceptance of sunshine bass is dependant upon its white flesh, fishmeal supplementation could be used as a dietary strategy to improve fish marketability.     

Quality changes during superchilled storage of cod (Gadus morhua) fillets

Superchilling is a method with potential for extending the shelf life of food products by partial freezing. For centuries, Atlantic cod (Gadus morhua) has been the most important commercial species in the North Atlantic fisheries and is now regarded as a very promising species in cold water fish farming. In the present work, superchilled storage at −2.2 °C of fillet portions of farmed cod was investigated. Superchilled cod showed increased shelf life with respect to reduced growth of sulphide producing bacteria compared to ice chilled. Drip loss was lower in superchilled cod. However, liquid loss by low-speed centrifugation was higher in superchilled cod fillets compared to ice chilled. This can be explained by freeze denaturation of muscle proteins, which is supported by the lower extractability of salt soluble proteins. There is a need for process optimization to minimize protein denaturation.     

Polyphenol oxidase activity,phenolic acid composition and browning in cashew apple (Anacardium occidentale, L.) after processing

This study describes the extraction and characterisation of cashew apple polyphenol oxidase (PPO) and the effect of wounding on cashew apple phenolic acid composition, PPO activity and fruit browning. Purification factor was 59 at 95% (NH₄)₂SO₄ saturation. For PPO activity, the optimal substrate was catechol and the optimum pH was 6.5. PPO K_m and V_max values were 18.8 mM and 13.6 U min⁻¹ ml⁻¹, respectively. Ascorbic acid, citric acid, sodium sulphite and sodium metabisulphite decreased PPO activity, while sodium chloride increased PPO activity. Wounding at 2 °C and 27 °C for 24 h increased PPO activity but storage at 40 °C reduced PPO activity. Gallic acid, protocatechuic acid and cinnamic acid (free and conjugate) were identified in cashew apple juice. Cutting and subsequent storage at 40 °C hydrolysed cinnamic acid. 5-Hydroxymethylfurfural content in cashew apple juice increased after injury and storage at higher temperatures, indicating non-enzymatic browning.