Comparison of drying methods for the preparation of carbon fiber felt/carbon nanotubes modified epoxy composites

Carbon fiber felt with carbon nanotubes (CNTs) were prepared by immersing three-dimensional (3D) felt into CNT aqueous solution (with dispersant) followed by removing water with different drying methods. Epoxy resin was then introduced into the felt to obtain 3D fiber felt/CNTs modified epoxy composites. This paper highlights the effect of drying method on macro-morphologies of the felt, morphological dispersion of CNTs and some relevant properties of the composites, including electrical conductivity and flexural performance. The results demonstrate that compared to the commonly used heat drying method, freeze drying technique possesses obvious advantages for the fabrication of fiber felt/CNT modified epoxy composites.     

A new type of arc plasma reactor with 12-phase alternating current discharge for synthesis of carbon nanotubes

A new type of arc plasma reactor with 12-phase alternating current (AC) discharge for synthesis of carbon nanotubes (CNTs) is proposed. A couple of six discharge electrodes by which have mutually electrical connection between them to enlarge the high-temperature regions in the reactor are arranged to three-dimensional locations. A new method of CNTs fabrication by this reactor, which accomplishes to enlarge the suitable growth region in high purity and at high yield, was developed.     

Fabrication of a carbon-nanotube-based field-effect transistor by microcontact printing

The fabrication of a field-effect transistor with both channel material and source and drain electrodes made from carbon nanotubes (CNTs) through patterned deposition of CNT films by microcontact printing is described. Surfactant-dispersed single-walled CNTs are first separated into semiconducting and metallic fractions by gel filtration. The semiconducting and metallic CNTs are then sequentially transferred by dendrimer-coated polydimethylsiloxane stamps onto dendrimer-coated silicon wafers following a printing protocol optimized for this purpose. The resulting CNT micropatterns are visualized by atomic force microscopy. Semiconducting as well as metallic CNTs preserve their characteristic electronic properties within the transferred films. A device composed of a rather thick (ca. 5 nm) and densely patterned film of metallic CNTs cross-printed on top of a thinner (ca. 1.5 nm) and less dense film of semiconducting CNTs shows the typical properties of a field-effect transistor with the metallic CNT stripes as electrodes, the semiconductive CNT stripes as channel material, and the silicon substrate as gate electrode.     

High-rate low-temperature growth of vertically aligned carbon nanotubes

We report the low-temperature growth of vertically aligned carbon nanotubes (CNTs) at high growth rates by a photo-thermal chemical vapour deposition (PTCVD) technique using a Ti/Fe bilayer film as the catalyst. The bulk growth temperature of the substrate is as low as 370?°C and the growth rate is up to 1.3 μm min(-1), at least eight times faster than the values reported by traditional thermal CVD methods. Transmission electron microscopy observations reveal that as-grown CNTs are uniformly made of highly crystalline 5-6 graphene shells with an approximately 10 nm outer diameter and a 5-6 nm inner diameter. The low-temperature rapid growth of CNTs is strongly related to the unique top-down heating mode of PTCVD and the use of a Ti/Fe bimetallic solid solution catalyst. The present study will advance the development of CNTs as interconnects in nanoelectronics, through a CMOS-compatible low-temperature deposition method suitable for back-end-of-line processes.     

Voltage effects on the production of nanocarbons by a unique arc-discharge set-up in solution

Well graphitised nanocarbons including onion-like fullerenes and single- and multi-walled carbon nanotubes (CNTs) were synthesised in high yield by automatic arc-discharge method in solution. This technique is considered a low-cost method since it does not require any expensive equipment. Herein, an arc discharge full automatic set-up was used for fabrication of CNTs which enables controlling of the gap between the two electrodes and the voltage as well. Carbon nanostructures under a controlled amount of voltage (from 10 to 30 V) were synthesised where Ni : Mo as a catalyst and LiCl 0.25 M as a solution were used. Subsequently, a modified acid treatment method was applied as purification stage of the products. The production rate of CNTs was as high as 7.7 mg min^?1 while the voltage was set at 30 V. Scanning electron microscopy and transmission electron microscopy as well as Raman spectroscopy were employed to study the morphology of these carbon nanostructures. The results indicated that CNTs synthesised at a voltage of 30 V had the best quality and elongated straight structures. The mechanism of the voltage conditions for preparing nanocarbons as well as their characterisation are discussed.     

Fabrication of Schottky barrier carbon nanotube field effect transistors using dielectrophoretic-based manipulation

Nanoscale electronic devices made from carbon nanotubes (CNTs) such as transistors and sensors are much smaller and potentially more versatile than those built using conventional IC technology. In this paper, we present a method that uses dielectrophoretic (DEP) manipulation process for the fabrication of single-channel and multi-channel carbon nanotube field effect transistors (CNT-FETs). For a typical fabrication process, single-walled carbon nanotubes (SWCNTs) are first pre-aligned to micron-precision range between two microelectrodes using DEP technique. The typically applied alternating current (AC) voltage to generate the DEP force for manipulation has a frequency of 1 MHz and amplitude of 10 V. We first demonstrated single-channel or multi-channel structures of CNT-FETs. An AFM is then used to "clean" or "sweep away" unwanted particles or CNTs around the electrodes. Lastly, the fabricated FETs were covered in a polymethylmethacrylate (PMMA) thin film and treated with an annealing process. The PMMA covered devices show improved performances over the non-covered devices.     

Force output, control of film structure, and microscale shape transfer by carbon nanotube growth under mechanical pressure

We demonstrate that a film of vertically aligned multiwall carbon nanotubes (CNTs) can exert mechanical energy as it grows, and in our experiments the average force output is approximately 0.16 nN per CNT, for CNTs having an outer diameter of 9 nm and five walls. The film thickness after a fixed growth time and the alignment of CNTs within the film decrease concomitantly with increasing pressure which is applied by placing a weight on the catalyst substrate prior to growth, and CNTs grown under applied pressure exhibit significant structural faults. The measured mechanical energy density of CNT growth is significantly less than the energies of primary steps in the CNT formation process yet, based on the film volume, is comparable to the energy density of muscle and based on the volume of CNTs is comparable to hydraulic actuators. We utilize this principle to fabricate three-dimensional structures of CNTs which conform to the shape of a microfabricated template. This technique is a catalytic analogue to micromolding of polymer and metal microstructures; it enables growth of nanostructures in arbitrarily shaped forms having sloped surfaces and nonorthogonal corners and does not require patterning of the catalyst before growth.     

Synthesis of individual ultra-long carbon nanotubes and transfer to other substrates

In this article, we report the synthesis of ultra-long carbon nanotubes (CNTs) by thermal chemical vapour deposition method. Ultra-long, individual and aligned CNTs were directly grown on a flat silicon substrate. The orientation of the nanotubes was found parallel to the gas flow direction. The ultra-long CNTs were grown with different transition metallic salts, such as nickel chloride, iron (III) chloride, cobalt acetate and ruthenium acetate, as the catalysts. The influence of the growth conditions, such as growth temperature, reactive gas flow on the length and alignment of the CNTs was studied in detail. By using different catalysts, ultra-long single-walled carbon nanotubes (SWCNTs) or multi-walled carbon nanotubes (MWCNTs) were successfully grown. These ultra-long CNTs were transferred to other substrates by two methods. (1) The first method is to use polydimethylsiloxane as a stamp. (2) The second method is to use KOH as an etching agent. The diameter and length of the CNTs were characterised by transmission electron microscope, scanning electron microscope, atomic force microscope and Raman spectroscopy. The results indicate that the length of the CNTs can reach up to 4?mm. The diameter of the SWCNTs is in the range of 0.7–2.1?nm and the diameter of the MWCNTs is approximately 150?nm.     

基于光束扫描方法制作取样光栅的实验研究

报道了一种基于光束扫描方法采用普通均匀相位模板和连续的 2 4 4nm倍频氩离子激光器 ,制作波长间隔为 0 .8nm和 1.6nm取样光栅的新技术 ,并对得到的实验结果进行了分析。研制的取样光栅波长间隔均匀 ,具有良好的谱特性。采用的方法操作简单、灵活 ,可方便地制作不同类型的取样光栅。     

Fabrication of PtNi bimetallic nanoparticles supported on multi-walled carbon nanotubes

Platinum/nickel bimetallic nanoparticles supported on multi-walled carbon nanotubes (xPtNi/CNTs) were synthesised. The fabrication process includes the chemical modification on the graphene surface of CNTs by acid treatment and the subsequent deposition of Pt or PtNi bimetallic nanoparticles with different compositions of Pt (x = 100, 90, 80 and 70 wt%). The deposition was carried out using ethylene glycol as a reducing agent in the polyol method or using poly(amidoamine) dendrimer as a platform and sodium borohydride as a reducing agent to load the metal nanoparticles on the CNT surface. The structures of the produced PtNi/CNT nanoparticles were investigated by ultraviolet absorption spectra, X-ray diffraction (XRD) and the composite ratio consisting of 70 wt% of metal content and 30 wt% of CNTs was confirmed by the thermogravimetric analysis. The morphology and the phase identification of the produced PtNi/CNT nanoparticles were investigated by high-resolution scanning electron microscope, transmission electron microscope and XRD measurements. It was observed that the deposited Pt and PtNi bimetallic nanoparticles on the surface of CNTs had average particle sizes of 2–16 nm, when they were prepared from the polyol method. On the other hand, the PtNi/CNT nanoparticles prepared by using a dendrimer as an intermediate had a smaller particle size and more uniform size distribution of the quantum dot size ranged from 2 to 4 nm.     

Nanotube-bridged wires with sub-10 nm gaps

We report a simple but efficient method to synthesize carbon nanotube-bridged wires (NBWs) with gaps as small as 5 nm. In this method, we have combined a strategy for assembling carbon nanotubes (CNTs) inside anodized aluminum oxide pores and the on-wire lithography technique to fabricate CNT-bridged wires with gap sizes deliberately tailored over the 5-600 nm range. As a proof-of-concept demonstration of the utility of this architecture, we have prepared NBW-based chemical and biosensors which exhibit higher analyte sensitivity (lower limits of detection) than those based on planar CNT networks. This observation is attributed to a greater surface-to-volume ratio of CNTs in the NBWs than those in the planar CNT devices. Because of the ease of synthesis and high yield of NBWs, this technique may enable the further incorporation of CNT-based architectures into various nanoelectronic and sensor platforms.     

Assemblies of carbon nanotubes and unencapsulated sub-10-nm gold nanoparticles

The development of assemblies consisting of unencapsulated, sub-10-nm gold particles attached to individual carbon nanotubes (CNTs) with diameters of 2 nm is described. The assemblies are formed on the surface of a porous anodic alumina (PAA) template on which the CNTs (single- or double-walled) are grown by plasma-enhanced chemical vapor deposition. The Au nanoparticles are formed through an indirect evaporation technique using a silicon nitride membrane mask, and diffuse along the PAA surface into the regions containing CNTs. The nanoparticles bind relatively strongly to the CNTs, as indicated by observations of nanoparticles that are suspended over pores or that move along with the CNTs. This approach may provide a new method to functionalize CNTs for chemical or biological sensing and fundamental studies of nanoscale contacts to CNTs.     

Microwave-assisted synthesis of pt nanocrystals and deposition on carbon nanotubes in ionic liquids

In this work, a simple, fast and efficient route is presented for the metal (such as Pt, Rh, etc.) nanocrystal synthesis and deposition on carbon nanotubes (CNTs) in ionic liquids (ILs) via microwave heating. In this method, inorganic salts (such as H2PtCl6.4H2O, RhCl3.2H2O, etc.) dissolved in ILs, 1,1,3,3-tetramethylguanidinium trifluoroacetate or 1,1,3,3-tetramethylguanidinium lactate, were reduced to metal nanoparticles by glycol with the aid of microwave heating, and the produced metal nanoparticles could be decorated on CNTs in the presence of CNTs in ILs. The resulting nanomaterials were characterized by means of transmission electron microscopy and X-ray diffraction. It was demonstrated that the homogeneously dispersed Pt nanocrystals with the size of 2-3 nm were obtained using H2PtCl6.4H2O as precursor, and they deposited on CNTs with the similar size when CNTs was present in ILs. This technique also can be extended to fabricate other noble metal nanocrystals (including Rh, Au, etc.) and corresponding CNT composites.     

Out-of-plane growth of CNTs on graphene for supercapacitor applications

This paper describes the fabrication and characterization of a hybrid nanostructure comprised of carbon nanotubes (CNTs) grown on graphene layers for supercapacitor applications. The entire nanostructure (CNTs and graphene) was fabricated via atmospheric pressure chemical vapor deposition (APCVD) and designed to minimize self-aggregation of the graphene and CNTs. Growth parameters of the CNTs were optimized by adjusting the gas flow rates of hydrogen and methane to control the simultaneous, competing reactions of carbon formation toward CNT growth and hydrogenation which suppresses CNT growth via hydrogen etching of carbon. Characterization of the supercapacitor performance of the CNT-graphene hybrid nanostructure indicated that the average measured capacitance of a fabricated graphene-CNT structure was 653.7 μF cm(-2) at 10 mV s(-1) with a standard rectangular cyclic voltammetry curve. Rapid charging-discharging characteristics (mV s(-1)) were exhibited with a capacitance of approximately 75% (490.3 μF cm(-2)). These experimental results indicate that this CNT-graphene structure has the potential towards three-dimensional (3D) graphene-CNT multi-stack structures for high-performance supercapacitors.     

Fabrication of beam shapers in the bulk of fused silica by femtosecond laser pulses

We reported a new approach to the fabrication of three-dimensional refractive-index-modified microstructures inside transparent materials by combining two-dimensional writing by scanning the focus of the femtosecond laser pulse and by forming the long filament in the third dimension. In this way, embedded diffractive beam shapers of grid, square, and ring gratings were obtained in the bulk of fused silica by use of a femtosecond laser with a wavelength of 810 nm and a repetition rate of 1 KHz. These structures and their refractive efficiencies were optimized by selection of the appropriate fabrication parameters, including the pulse energy, grating period, scanning speed, and scanning repetition. The good performance of these devices indicates that, owing to its simple and flexible method for fabricating complex phase elements inside transparent materials, this technique has potential applications to integrated optics.     

Synthesis of sea urchin-like carbon nanotubes on nano-diamond powder

Carbon nanotubes (CNTs) have unique atomic structure and properties, such as a high aspect ratio and high mechanical, electrical and thermal properties. On the other hand, the agglomeration and entanglement of CNTs restrict their applications. Sea urchin-like multiwalled carbon nanotubes, which have a small aspect ratio, can minimize the problem of dispersion. The high hardness, thermal conductivity and chemical inertness of the nano-diamond powder make it suitable for a wide range of applications in the mechanical and electronic fields. CNTs were synthesized on nano-diamond powder by thermal CVD to fabricate a filler with suitable mechanical properties and chemical stability. This paper reports the growth of CNTs with a sea urchin-like structure on the surface of the nano-diamond powder. Nano-diamond powders were dispersed in an attritional milling system using zirconia beads in ethanol. After the milling process, 3-aminopropyltrimethoxysilane (APS) was added as a linker. Silanization was performed between the nano-diamond particles and the metal catalyst. Iron chloride was used as a catalyst for the fabrication of the CNTs. After drying, catalyst-attached nano-diamond powders could be achieved. The growth of the carbon nanotubes was carried out by CVD. The CNT morphology was examined by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The mean diameter and length of the CNTs were 201 nm and 3.25 microm, respectively.     

Variable-force microscopy for advanced characterization of horizontally aligned carbon nanotubes

Atomic force microscopy (AFM) performed with variable-force imaging was recently demonstrated to be an accurate method of determining the diameter and number of sidewalls of a carbon nanotube (CNT). This AFM technique provides an alternative to transmission electron microscopy (TEM) when TEM imaging is not possible due to substrate thickness. We have used variable-force AFM to characterize horizontally aligned CNTs grown on ST-cut quartz. Our measurements reveal new aspects of horizontally aligned growth that are essential for enhancing the performance of CNT-based devices as well as understanding the growth mechanism. First, previously reported optimal growth conditions produce a large spread in CNT diameters and a significant fraction of double-walled CNTs. Second, monodispersity is significantly improved when growth temperature is reduced. Third, CNTs with diameters up to 5?nm align to the substrate, suggesting the interaction between CNTs and the quartz lattice is more robust than previously reported.     

Effects of Supercritical Fluids Activation on Carbon Nanotube Field Emitters

This paper proposes a novel method to enhance the emission characteristics of carbon nanotubes (CNTs). It is extremely possible for CNTs to adsorb moisture and other contaminants during the fabrication processes, leading to the degraded field emission characteristics. In this work, CNT emitters are activated with commonly used heating process and supercritical carbon dioxide (SCCO₂) fluids technology for removing adsorbed residue moisture. Experimental results have demonstrated that the electrical stability and field emission enhancement of CNT emitters are effectively achieved by the SCCO₂ fluids treatment compared to the heating process, due to the minimization of residuary moisture in CNTs     

Modeling electrical conductivities of nanocomposites with aligned carbon nanotubes

We have developed an improved three-dimensional (3D) percolation model to investigate the effect of the alignment of carbon nanotubes (CNTs) on the electrical conductivity of nanocomposites. In this model, both intrinsic and contact resistances are considered, and a new method of resistor network recognition that employs periodically connective paths is developed. This method leads to a reduction in the size effect of the representative cuboid in our Monte Carlo simulations. With this new technique, we were able to effectively analyze the effects of the CNT alignment upon the electrical conductivity of nanocomposites. Our model predicted that the peak value of the conductivity occurs for partially aligned rather than perfectly aligned CNTs. It has also identified the value of the peak and the corresponding alignment for different volume fractions of CNTs. Our model works well for both multi-wall CNTs (MWCNTs) and single-wall CNTs (SWCNTs), and the numerical results show a quantitative agreement with existing experimental observations.     

Growth and characterization of bamboo-shaped carbon nanotubes using nanocluster-assembled ZnO:Co thin films as catalyst

Bamboo-shaped carbon nanotubes (CNTs) had been successfully fabricated by a plasma enhanced chemical vapor deposition method, in which nanocluster-assembled ZnO:Co thin film was used as catalyst. It was found that bamboo-shaped CNTs were generally grown in a direction perpendicularly to the substrate surface with the tops of CNTs dominated by the droplet-like catalyst covered by the carbon layer. The diameter of CNTs was ranged from 20-50 nm. High resolution of TEM image showed that the typical CNT had a multi-walled structure with an inner core presented. The ordered graphite layers were inclined to an axis of CNT about 18 degrees and the interlayer space of a CNT was about 0.35 nm. Two peaks in Raman spectrum at 1586 cm(-1) and 1372 cm(-1) were identified as G-band and D-band for graphite, respectively. The results showed that catalyst based on ZnO:Co thin films could be used for the growth of CNTs with bamboo-shaped structure.