Charge-Compensated <Emphasis Type="Italic">n</Emphasis>-Type Skutterudites

Ba+Yb double-filled n-type skutterudites with a modest degree of charge compensation by Fe on the Co lattice have been synthesized and compacted by spark-plasma sintering, and their thermoelectric properties evaluated at temperatures up to 800 K. Although this approach to making n-type skutterudites seems counterintuitive, the presence of Fe leads to a reduction in the thermal conductivity while it preserves a robust Seebeck coefficient. Consequently, a high ZT in excess of 1.3 was achieved at 800 K in these Fe-containing n-type skutterudite compounds.     

Synthesis and Thermoelectric Properties of “Nano-Engineered” CoSb<Subscript>3</Subscript> Skutterudite Materials

Because of their good electrical transport properties, skutterudites have been widely studied as potential next-generation thermoelectric (TE) materials. One of the main obstacles to further improving their thermoelectric performance has been reducing their relatively high thermal conductivity. To some extent, this hindrance has been partially resolved by filling the voids found in the skutterudite structure with so-called “rattling” atoms. It has been predicted that reducing the dimensionality in a TE material would have a positive effect in enhancing its thermoelectric properties, for example increasing the thermopower and reducing the thermal conductivity. Introducing nanoparticles into the skutterudite materials could therefore have favorable effects on their electrical properties and should also reduce lattice thermal conductivity by introducing extra scattering centers throughout the sample. Nanoparticles may also be used in conjunction with void filling for further reduction of the thermal conductivity of skutterudites. Cobalt triantimonide (CoSb₃) samples with different amounts of embedded nanoparticles have been grown, and the electrical and thermal transport properties for these composites have been measured from 10 K to 650 K. The synthetic techniques and electrical and thermal transport data are discussed in this paper.     

Low Thermal Conductivity and Enhanced Thermoelectric Performance in In and Lu Double-Filled CoSb<Subscript>3</Subscript> Skutterudites

The thermoelectric properties of indium (In) and lutetium (Lu) double-filled skutterudites In _x Lu _y Co₄Sb₁₂ prepared by high-pressure synthesis were investigated in detail from 4 K to 365 K. Our results indicate that In and Lu double filling can remarkably reduce the thermal conductivity, and substantially improve the thermoelectric performance. A thermoelectric figure of merit of ZT = 0.27 for In_0.13Lu_0.05Co_4.02Sb₁₂ was achieved at 365 K, being larger by one order of magnitude than that for CoSb₃. It is thought that the large difference in resonance frequencies of the In and Lu elements broadens the range of normal phonon scattering in the multifilled skutterudites, helping to achieve an even lower lattice thermal conductivity. This investigation suggests that an effective way to improve the thermoelectric performance of skutterudite materials is to use In and Lu double filling.     

Thermoelectric Properties of Ca-Filled CoSb<Subscript>3</Subscript>-Based Skutterudites Synthesized by Mechanical Alloying

Ca _z Co_4−x (Fe/Mn) _x Sb₁₂ skutterudites were prepared by mechanical alloying and hot pressing. The phases of mechanically alloyed powders were identified as γ-CoSb₂ and Sb, but they were transformed to δ-CoSb₃ by annealing at 873 K for 100 h. All specimens had a positive Hall coefficient and Seebeck coefficient, indicating p-type conduction by holes as majority carriers. For the binary CoSb₃, the electrical conductivity behaved like a nondegenerate semiconductor, but Ca-filled and Fe/Mn-doped CoSb₃ showed a temperature dependence of a degenerate semiconductor. While the Seebeck coefficient of intrinsic CoSb₃ increased with temperature and reached a maximum at 623 K, the Seebeck coefficient increased with increasing temperature for the Ca-filled and Fe/Mn-doped specimens. Relatively low thermal conductivity was obtained because fine particles prepared by mechanical alloying lead to phonon scattering. The thermal conductivity was reduced by Ca filling and Fe/Mn doping. The electronic thermal conductivity was increased by Fe/Mn doping, but the lattice thermal conductivity was decreased by Ca filling. Reasonable thermoelectric figure-of-merit values were obtained for Ca-filled Co-rich p-type skutterudites.     

Low-Temperature Transport Properties of InxFeyCo4?ySb12

Interesting results for cobalt triantimonide partially filled with indium have encouraged us to explore skutterudites filled with higher indium fractions. For pure In _x Co₄Sb₁₂, the fraction of voids filled is limited to about x = 0.25. To enable the insertion of more indium atoms, charge compensation is necessary. In this work, we studied the skutterudite compound In _x Fe _y Co_4−y Sb₁₂ partially filled with indium, where iron substitution for cobalt was employed for charge compensation. Polycrystalline samples were prepared by direct reaction of constituents. Structural and chemical characterization were accomplished by x-ray diffraction and energy-dispersive x-ray spectroscopy. Electrical resistivity, thermoelectric power, and thermal conductivity were measured between 2 K and 350 K. The influence of indium and iron on the charge-carrier transport properties and thermal conductivity in In _x Fe _y Co_4−y Sb₁₂ compounds is presented and discussed.     

Thermoelectric Properties of Triple-Filled BaxYbyInzCo4Sb12 Skutterudites

Indium-filled skutterudites are promising power generation thermoelectric materials due to the presence of an InSb nanostructure that lowers the thermal conductivity. In this work, we have investigated thermoelectric properties of triple-filled Ba _x Yb _y In _z Co₄Sb₁₂ (0 ≤ x, y, z ≤ 0.14 actual) compounds by measuring their Seebeck coefficient, electrical conductivity, thermal conductivity, and Hall coefficient. All samples were prepared by a melting–annealing–spark plasma sintering method, and their structure was characterized by x-ray diffraction and transmission electron microscopy (TEM). TEM results show the development of an InSb nanostructure with a grain size of 30 nm to 500 nm. The nanostructure is present in all samples containing In and is also detected by specific heat measurements. The Seebeck and Hall coefficients indicate that the compounds are n-type semiconductors. Electrical conductivity increases with increasing Ba content. Thermal conductivity is strongly suppressed upon the presence of In in the skutterudite structure, likely due to enhanced boundary scattering of phonons on the nanometer-scale InSb inclusions. The highest thermoelectric figure of merit is achieved with Ba_0.09Yb_0.07In_0.06Co₄Sb_11.97, reaching ZT = 1.25 at 800 K.     

Thermoelectric Materials with Potential High Power Factors for Electricity Generation

The thermoelectric figure of merit ZT of materials limits the performance of a thermoelectric power generator. To date, the main gains from the worldwide effort in either engineered bulk materials or low-dimensional systems have been mostly based on the strategies of reducing the thermal conductivity. We explore several bulk thermoelectric materials that have respectable mecha- nical strength and chemical stability at elevated temperatures for potential power generation. Our strategy is to first explore the avenue of significantly increasing the power factor (PF), then the avenue of lowering thermal conductivity, perhaps by nanocompositing. We examine the layered cobaltates with sharp resonant peaks in the electronic density of states near the Fermi energy level due to strong electron correlation. We suggest that electron correlation may be used as a new tuning parameter to significantly increase the PF. We also report that a substantial increase (over 30%) in PF can be achieved in filled skutterudites (such as p-type CeFe₄Sb₁₂) through nonequilibrium synthesis by rapid conversion of the amorphous materials made by the melt spinning to single-phase crystalline materials under pressure. This process, in conjunction with the rattling to lower the lattice thermal conductivity, could further enhance the ZT values of the filled skutterudites.     

Thermal Stability of Barium and Indium Double-Filled Skutterudite Ba<Subscript>0.3</Subscript>In<Subscript>0.2</Subscript>Co<Subscript>3.95</Subscript>Ni<Subscript>0.05</Subscript>Sb<Subscript>12</Subscript> Coated by SiO<Subscript>2</Subscript> Nanoparticles

Filled skutterudite thermoelectric (TE) materials have been extensively studied to search for better TE materials in the past decade. However, there is no detailed investigation about the thermal stability of filled skutterudite TE materials. The evolution of microstructure and TE properties of nanostructured skutterudite materials fabricated with Ba_0.3In_0.2Co_3.95Ni_0.05Sb₁₂/SiO₂ core–shell composite particles with 3 nm thickness shell was investigated during periodic thermal cycling from room temperature to 723 K in this work. Scanning electronic microscopy and electron probe microscopy analysis were used to investigate the microstructure and chemical composition of the nanostructured skutterudite materials. TE properties of the nanostructured skutterudite materials were measured after every 200 cycles of quenching in the temperature range from 300 K to 800 K. The results show that the microstructure and composition of Ba_0.3In_0.2Co_3.95Ni_0.05Sb₁₂/SiO₂ nanostructured skutterudite materials were more stable than those of single-phase Ba_0.3In_0.2Co_3.95Ni_0.05Sb₁₂ bulk materials. The evolution of TE properties indicates that the electrical and thermal conductivity decrease along with an increase in the Seebeck coefficient with increasing quenching up to 2000 cycles. As a result, the dimensionless TE figure of merit (ZT) of the nanostructured skutterudite materials remains almost constant. It can be concluded that these nanostructured skutterudite materials have good thermal stability and are suitable for use in solar power generation systems.     

Development of Skutterudite Thermoelectric Materials and Modules

Multifilling with La, Ba, Ga, and Ti in p-type skutterudite and Yb, Ca, Al, Ga, and In in n-type skutterudite remarkably reduces their thermal conductivity, resulting in enhancement of their dimensionless figure of merit ZT to ZT?=?0.75 for p-type (La,Ba,Ga,Ti)₁(Fe,Co)₄Sb₁₂ and ZT?=?1.0 for n-type (Yb,Ca,Al,Ga,In)_0.7(Co,Fe)₄Sb₁₂. A thermoelectric module technology suitable for these skutterudites including diffusion barrier and electrode materials has been established. The diffusion barrier materials allow the electrode to coexist stably with the p/n skutterudites in the module??s working temperature range of room temperature to 600°C. Under conditions of hot/cold-side temperatures of 600°C/50°C, a skutterudite module with size of 50?mm?×?50?mm?×?7.6?mm exhibited generation performance of 32?W power output and 8% thermoelectric conversion efficiency.     

Thermoelectric Properties of Co<Subscript>4</Subscript>Sn<Subscript>6</Subscript>Se<Subscript>6</Subscript> Ternary Skutterudites

A ternary ordered variant of the skutterudite structure, the Co₄Sn₆Se₆ compound, was prepared. Polycrystalline samples were prepared by a modified ceramic method. The electrical conductivity, the Seebeck coefficient and the thermal conductivity were measured over a temperature range of 300–800 K. The undoped Co₄Sn₆Se₆ compound was of p-type electrical conductivity and had a band gap E _g of approximately 0.6 eV. The influence of transition metal (Ni and Ru) doping on the thermoelectric properties was studied. While the thermal conductivity was significantly lowered both for the undoped Co₄Sn₆Se₆ compound and for the doped compounds, as compared with the Co₄Sb₁₂ binary skutterudite, the calculated ZT values were improved only slightly.     

High-Temperature Thermoelectric Properties of Co4Sb12-Based Skutterudites with Multiple Filler Atoms: Ce0.1InxYbyCo4Sb12

Void-filling in the CoSb₃ skutterudite lattice with different kinds of heavy elements has proven to be an effective mechanism to enhance thermoelectric performance due primarily to a reduction in lattice thermal conductivity. Specifically, our findings on the series In _x Yb _y Co₄Sb₁₂ [0 ≤ (x, y) ≤ 0.2] have further motivated an attempt to form triple-filled skutterudites Ce_0.1In _x Yb _y Co₄Sb₁₂ with In and Yb concentrations [0 ≤ (x, y) ≤ 0.2] and with the Ce concentration held constant (Ce_0.1). All of these samples have been prepared via a simplified melting–annealing–sintering procedure and were first characterized by means of x-ray powder diffraction and scanning electron microscopy, followed by measurements of the Hall coefficient, electrical and thermal conductivities, and Seebeck coefficient. Our aim is to further elucidate the roles of the three elements (Ce, In, and Yb) in these materials. Compared with the addition of just In or Yb, we found that simultaneous addition of both In and Yb reduced the lattice thermal conductivity without significantly degrading the power factor. Further addition of the third element (Ce), along with In and Yb, also produced a similar result. However, we noticed that some of the In and Yb were also observed in the form of secondary phases (InSb and Yb₂O₃), not entering entirely as filler atoms. As a result of our investigation, several compositions achieved increased sustainability and enhanced thermoelectric performance, with maximum ZT values of about 1.3 to 1.4 obtained at around 800 K.     

Effect of In Impurity on Thermoelectric Properties of Ba and In Double-Filled n-Type Skutterudite Materials

A series of (Ba,In) double-filled n-type skutterudite materials with nominal composition Ba_0.4In _m Co₄Sb₁₂ (m?=?0 to 0.4, ??m?=?0.1) has been prepared by melt quenching, annealing, and spark plasma sintering (SPS). The presence of In impurity and its effect on the thermoelectric properties of the filled skutterudite materials have been precisely investigated in this work. All samples consisted of skutterudite phase, while traces of In-containing impurity were detected in samples with m????0.3. The electrical conductivity and thermal conductivity decreased, and the absolute value of the Seebeck coefficient increased with increasing m in the range 0 to 0.2; however, the inverse behavior of the electrical conductivity, thermal conductivity, and Seebeck coefficient was observed in the samples with m????0.3. The thermoelectric properties of Ba_0.4In _m Co₄Sb₁₂ in the m range of 0 to 0.2 were changed because of carrier concentration degradation and strong lattice scattering induced by the In filler, while they were intensively affected by the In-containing impurity for m????0.3. Compared with the Ba single-filled skutterudite material, the power factors of all (Ba,In) double-filled skutterudite materials significantly increased and the lattice thermal conductivity dramatically decreased. As a result, two large ZT values for the samples with m?=?0.2 and 0.4 reached 1.19 and 1.25 at 800?K, which is an enhancement of 52% and 60%, respectively.     

Low-Temperature Thermoelectric Properties of Co<Subscript>0.9</Subscript>Fe<Subscript>0.1</Subscript>Sb<Subscript>3</Subscript>-Based Skutterudite Nanocomposites with FeSb<Subscript>2</Subscript> Nanoinclusions

Bulk thermoelectric nanocomposite materials have great potential to exhibit higher ZT due to effects arising from their nanostructure. Herein, we report low-temperature thermoelectric properties of Co_0.9Fe_0.1Sb₃-based skutterudite nanocomposites containing FeSb₂ nanoinclusions. These nanocomposites can be easily synthesized by melting and rapid water quenching. The nanoscale FeSb₂ precipitates are well dispersed in the skutterudite matrix and reduce the lattice thermal conductivity due to additional phonon scattering from nanoscopic interfaces. Moreover, the nanocomposite samples also exhibit enhanced Seebeck coefficients relative to regular iron-substituted skutterudite samples. As a result, our best nanocomposite sample boasts a ZT = 0.041 at 300 K, which is nearly three times as large as that for Co_0.9Fe_0.1Sb₃ previously reported.     

Anomalously low thermal conductivity and thermoelectric properties of new cationic clathrates in the Sn-In-As-I system

Single-crystal samples of cationic clathrates in the Sn-In-As-I system with different indium contents have been synthesized. Their crystal structure has been analyzed and their thermoelectric properties have been measured. These compounds are found to be n-type semiconductors with high absolute values of the Seebeck coefficient (S = 400–600 μV/K) and anomalously low thermal conductivity (κ ≤ 0.4 W/(m/K) at 300 K, which is characteristic of amorphous materials. The reasons for the anomalously low thermal conductivity of these semiconductors are discussed and ways for optimizing their thermoelectric properties are shown.     

Structure and Thermoelectric Properties of Te- and Ge-Doped Skutterudites CoSb<Subscript>2.875−<Emphasis Type="Italic">x</Emphasis></Subscript>Ge<Subscript>0.125</Subscript>Te<Subscript><Emphasis Type="Italic">x</Emphasis></Subscript>

n-Type CoSb_2.875−x Ge_0.125Te _x (x = 0.125 to 0.275) compounds with different Te contents have been synthesized by a melt–quench–anneal–spark plasma sintering method, and the effects of Te content on the structure and thermoelectric properties have been investigated. The results show that all specimens exhibited n-type conduction characteristics. The solubility limit of Te in CoSb_2.875−x Ge_0.125Te _x is found to be x = 0.25. The solubility of Te in CoSb₃ is increased through charge compensation of the element Ge. The room-temperature carrier concentration N _p of CoSb_2.875−x Ge_0.125Te _x skutterudites increases with increasing Te content, and the compounds possess high power factors. The maximum power factor of 3.89 × 10⁻³ W m⁻¹ K⁻² was obtained at 720 K for the CoSb_2.625Ge_0.125Te_0.25 compound. The thermal conductivity decreases dramatically with increasing Te content due to strong point defect scattering. The maximum value of the thermoelectric figure of merit ZT = 1.03 was obtained at 800 K for CoSb_2.625Ge_0.125Te_0.25, benefiting from a lower thermal conductivity and a higher power factor. The figure of merit is competitive with values reported for single-filled skutterudites.     

Analysis of Thermoelectric Properties of Scaled Silicon Nanowires Using an Atomistic Tight-Binding Model

Low-dimensional materials provide the possibility of improved thermoelectric performance due to the additional length scale degree of freedom for engineering their electronic and thermal properties. As a result of suppressed phonon conduction, large improvements in the thermoelectric figure of merit, ZT, have recently been reported in nanostructures, compared to the raw materials. In addition, low dimensionality can improve a device’s power factor, offering an additional enhancement in ZT. In this work the atomistic sp³d⁵s* spin-orbit-coupled tight-binding model is used to calculate the electronic structure of silicon nanowires (NWs). The Landauer formalism is applied to calculate an upper limit for the electrical conductivity, the Seebeck coefficient, and the power factor. We examine n-type and p-type nanowires with diameters from 3 nm to 12 nm, in [100], [110], and [111] transport orientations, at different doping concentrations. Using experimental values for the lattice thermal conductivity in nanowires, an upper limit for ZT is computed. We find that at room temperature, scaling the diameter below 7 nm can at most double the power factor and enhance ZT. In some cases, however, scaling does not enhance the performance at all. Orientations, geometries, and subband engineering techniques for optimized designs are discussed.     

Solid-State Synthesis of Te-Doped Mg<Subscript>2</Subscript>Si

Te-doped Mg₂Si (Mg₂Si:Te _m , m = 0, 0.01, 0.02, 0.03, 0.05) alloys were synthesized by a solid-state reaction and mechanical alloying. The electronic transport properties (Hall coefficient, carrier concentration, and mobility) and thermoelectric properties (Seebeck coefficient, electrical conductivity, thermal conductivity, and figure of merit) were examined. Mg₂Si was synthesized successfully by a solid-state reaction at 673 K for 6 h, and Te-doped Mg₂Si powders were obtained by mechanical alloying for 24 h. The alloys were fully consolidated by hot-pressing at 1073 K for 1 h. All the Mg₂Si:Te _m samples showed n-type conduction, indicating that the electrical conduction is due mainly to electrons. The electrical conductivity increased and the absolute value of the Seebeck coefficient decreased with increasing Te content, because Te doping increased the electron concentration considerably from 10¹⁶ cm⁻³ to 10¹⁸ cm⁻³. The thermal conductivity did not change significantly on Te doping, due to the much larger contribution of lattice thermal conductivity over the electronic thermal conductivity. Thermal conduction in Te-doped Mg₂Si was due primarily to lattice vibrations (phonons). The thermoelectric figure of merit of intrinsic Mg₂Si was improved by Te doping.     

Synthesis and Characterization of New Ceramic Thermoelectrics Implemented in a Thermoelectric Oxide Module

Novel thermoelectric oxides were developed, produced, and characterized to demonstrate their promising thermoelectric conversion potential in a thermoelectric converter. Four-leg thermoelectric oxide modules were fabricated by combining p- and n-type oxide thermoelements made of pressed polycrystalline GdCo_0.95Ni_0.05O₃ and CaMn_0.98Nb_0.02O₃, respectively. In these modules, the p- and n-type thermoelements were connected electrically in series and thermally in parallel. The materials were joined by electrical contacts consisting of a Ag/CuO composite material. Fairly good thermal contacts were ensured by pressing the thermoelements between alumina substrates. Cross-sections of the alumina/Ag–CuO mixture/thermoelement interface were investigated by scanning electron microscopy. The temperature distribution across the module was monitored using K-type thermocouples and a micro-infrared (IR) camera. The open-circuit voltage and the load voltages of the module were measured up to a temperature difference of ΔT = 500 K while keeping the temperature of the cold side at 300 K. The output power and internal resistance were calculated. The characteristics of the module evaluated from electrical measurements were compared with respective values of the p- and n-type leg materials. An output power of 0.04 W at ΔT = 500 K led to a power density of ~0.125 W/cm³, where the volume of thermoelectric material was determined by a cross-section of 4 mm × 4 mm and a leg length of 5 mm.     

Fabrication of Bismuth Telluride-Based Alloy Thin Film Thermoelectric Devices Grown by Metal Organic Chemical Vapor Deposition

Bismuth–antimony–telluride based thin film materials were grown by metal organic vapor phase deposition (MOCVD). A planar-type thermoelectric device was fabricated with p-type Bi_0.4Sb_1.6Te₃ and n-type Bi₂Te₃ thin films. The generator consisted of 20 pairs of p-type and n-type legs. We demonstrated complex structures of different conduction types of thermoelectric elements on the same substrate using two separate deposition runs of p-type and n-type thermoelectric materials. To demonstrate power generation, we heated one side of the sample with a heating block and measured the voltage output. An estimated power of 1.3 μW was obtained for the temperature difference of 45 K. We provide a promising procedure for fabricating thin film thermoelectric generators by using MOCVD grown thermoelectric materials that may have a nanostructure with high thermoelectric properties.     

First-Principles and Experimental Studies of Y-Doped Mg<Subscript>2</Subscript>Si Prepared Using Field-Activated Pressure-Assisted Synthesis

The thermoelectric properties of Y-doped (1000 ppm, 2000 ppm, 3000 ppm) Mg₂Si fabricated using field-activated pressure-assisted synthesis (FAPAS) have been characterized using measurements of electrical resistivity (ρ), Seebeck coefficient (S), and thermal conductivity (κ) at temperatures ranging from 285 K to 810 K. The Y-doped Mg₂Si samples were n-type in the measured temperature range. A first-principles calculation revealed that the Y atoms were expected to be primarily located at Mg sites. In sample doped with 2000 ppm Y, which exhibited the best electrical and thermal conductivity, the absolute value of the Seebeck coefficient increased in the temperature range of 320 K to 680 K, being higher than that of undoped Mg₂Si. Moreover, this sample exhibited a higher level of electrical conductivity and a higher power factor. In addition, introduction of Y decreased the thermal conductivity appreciably, indicating that Y dopants are favorable for improving the properties of Mg₂Si.