Comparative study of fluid-in-metal manifolds for heat extraction from single ended evacuated glass tubular collectors

An investigation is reported of heat transfer between the glass absorber tubes of all-glass evacuated collectors and fluid-in-metal manifolds designed for heat extraction from the glass asborber tubes. The heat transfer is studied using a novel solar simulator which heats a panel of glass tubes electrically to simulate solar input to a collector panel. Measurement of the temperatures at various points on the glass tubes and on the manifolds gives a measure of the efficiency of heat transfer for each manifold under various operating conditions and allows calculation of the efficiencies η₀ of collectors incorporating the manifolds. The effect of fluid temperature, collector inclination and fluid flow rate has been investigated for four manifold designs of increasing simplicity. Experimental results for the manifolds are compared with calculations of heat transfer. Potential lifetime problems for the manifolds are also discussed. The simplest manifold design is shown to have good prospects for high-temperature (>100°C) heat extraction.     

Optimisation of evacuated tubular solar collector arrays with diffuse reflectors

The optical efficiencies η_o of arrays of evacuated tubular collectors incorporating plane, triangular and semicircular shaped reflectors coated with flat-white and gloss white paint have been studied experimentally using a calorimetric technique and theoretically using a ray tracing computer program. The results showed that the plane reflector is the optimum design. Detailed studies have been made of the dependence of optical efficiency and incident angle modifier as a function of collector tube separation for collectors incorporating the plane reflector. Two collector panels complete with heat extraction manifold and incorporating the plane reflector, but with different tube spacings were subject to detailed outdoor testing. The results indicated that it is cost-effective to space the collector tubes two or more absorber tube diameters apart.     

Water-in-glass manifolds for heat extraction from evacuated solar collector tubes

Measurements are reported on three novel manifolds of the water-in-glass type for evacuated all-glasssingle-ended tubular collectors. The manifolds provide for series connection of tubes, but because there is virtually no partitioning of the inner volume of the collector tubes, the manifolds are extremely simple and exhibit low impedance to fluid flow. The efficiency of heat extraction from the tubes has been determined by measuring temperatures at various points on the surface of glass tubes in a panel of area 1.2 m² while heating the tubes electrically to simulate solar energy input. Measurements have been made for a range of tube inclinations (0–80°), water flow rates (0.5–5 lmin⁻¹, water inlet temperatures (13–70°C), and effective solar fluxes (100–1000 W/m²) for two absorber tube diameters. The results show that for a wide range of operating conditions buoyancy effects alone result in efficient heat transfer to the tops of the tubes. The manifold designs described offer a possible low cost solution to the problem of manifolding evacuated collectors for sub-100°C heat extraction for domestic and industrial applications.     

Optical evaluation and analysis of an internal low-concentrated evacuated tube heat pipe solar collector for powering solar air-conditioning systems

An optical evaluation and analysis of an internal low-concentrating evacuated tube heat pipe solar collector designed to enhance the collection of solar radiation for medium temperature applications is presented in this paper. The internal low-concentrating evacuated tube heat pipe solar collector was designed with an acceptance angle of 20° given a geometrical concentration ratio of 2.92. The truncation of the upper part of the reflector giving a geometrical concentration ratio of 1.95 was carried and enabled the internal low-concentrating evacuated tube heat pipe collector to be enclosed by a borosilicate glass tube with 100 mm and 93 mm outer and inner diameters, respectively. Ray trace analysis at different transverse angles determines optical efficiencies, related optical losses and flux distribution on the absorber of the internal low-concentrating evacuated tube heat pipe solar collector. A detailed two dimensional ray trace techniques considering only the direct insolation component predicated overall ray’s acceptance of 93.72% and optical efficiency of 79.13% from transverse angles of 0° to 20°.     

Cusp mirror—Heat pipe evacuated tubular solar thermal collector

A solar thermal collector was constructed based on an internal 1.15X cusp concentrator, thermal insulation involving a vacuum and selective absorber, and thermal transfer to a manifold via heat-pipe action. Performance of the collector was compared with that of an evacuated, selectively coated, flat-plate absorber equipped with flow-through heat transfer. It was shown that with single collector tubes, mirror losses lowered the optical efficiency of the cusp, heat-pipe collector below that of the flat plate, while the smaller absorber area of the heat pipe reduced thermal losses at absorber temperatures above ambient. Thus, a crossover in efficiency occurred such that the flat plate was more efficient at low while the cusp-heat pipe was more efficient at high . Testing of modules showed that manifold losses and gains could dominate these collector effects when the collector area approximately equaled the manifold area.     

A comparison of optical performance between evacuated collector tubes with flat and semicylindric absorbers

In this article, concepts of solar irradiance ratio and absorbed energy factor on the surface of the evacuated collector tube absorbers were presented respectively. For evacuated collector tubes with flat and semicylindric absorbers, we used a solar simulator as a light source, measured separately distribution of the solar irradiance ratio that varies with incident angles on various points on the absorber surface in a glass-covered tube, and gave their three-dimensional regressive equations correspondingly. Experimental measurement of solar irradiance ratio and solar absorptance of coatings on absorber surfaces was carried out. On this basis, rules of absorbed energy factors on absorbers in two shapes that vary with incident angles were analyzed and studied. According to clear-day model, the daily absorbed energy and its annual changes of single evacuated collector tubes with absorbers in two shapes placed under 40° northern latitude, 40° inclined angle and south orientation were calculated and compared. The results show that the annual absorbed energy of evacuated collector tube with a semicylindric absorber is 15.9% higher than that with a flat absorber. In addition, optimized incident angles for the absorber in two shapes of evacuated collector tubes operated in a whole year were tentatively investigated.     

Calorimetric measurement of absorptance and emittance of the Sydney University evacuated collector

Simple calorimetric techniques have been developed for determining the absorptance and emittance of individual evacuated tubular collectors incorporating a selective surface, and the efficiency, η_o, of evacuated collectors in various mirror systems. The absorptance and efficiency measurements are made in natural sunlight without the use of a solarimeter by establishing an absorptance standard based on Nextel black paint. Calibration of solarimeters using the established absorptance standard is discussed. Emittance measurements are made by measuring radiative heat losses from the absorber tube of a collector.Absorptance and emittance measurements for a number of Sydney University evacuated collectors gave values of absorptance α = (0.92 ± 0.01) and emittance = 0.05 at 120°C for the selective surface utilized. Efficiency (η_o) measurements for Sydney University collectors in two simple mirror systems are also reported.     

Intergration of evacuated tubular solar collectors with lithium bromide absorption cooling systems

By surrounding the absorber-heat exchanger component of a solar collector with a glass-enclosed evacuated space and by providing the absorber with a selective surface, solar collectors can operate at efficiencies exceeding 50 per cent under conditions of ΔT/H_T = 75°C m²/kW (ΔT = collector fluid inlet temperature minus ambient temperature, H_T = incident solar radiation on a tilted surface). The high performance of these evacuated tubular collectors thus provides the required high temperature inputs (70–88°C) of lithium bromide absorption cooling units, while maintaining high collector efficiency. This paper deals with the performance and analysis of two types of evacuated tubular solar collectors intergrated with the two distinct solar heating and cooling systems installed on CSU Solar Houses I and III.     

The progress and prospect of middle/high temperature evacuated tubular solar collector

The all-glass evacuated solar collection tubes, incorporating the dc sputtered double layer metal-aluminium nitride cermet selective surface, have been mass-produced by TurboSun in large quantities under license to the University of Sydney since 1995. A solar absorptance of 0.94–0.95 and emittance of 0.04–0.05 at room temperature has been achieved for the SS-AIN cermet solar coatings. These solar tubes are stable at 330–400°C. These M-AIN cermet tubes have widespread application for solar hot water and steam heaters, as well as the demonstration test units for solar thermal electricity. In China, the production of solar water heaters using all-glass evacuated solar heat collection tubes has rapidly increased since 1995. The experimental results show that the solar selective coatings incorporating dc sputtered tungsten and dc reactively sputtered aluminium nitride components in a cermet should be stable at 500°C in vacuum. It would be possible to produce solar collector tubes for solar thermal electricity application with superior solar performance at a much lower cost.     

An evaluation on thermal performance of CPC solar collector

The main objective of this work is the investigation and improvement of thermal performance of evacuated CPC (Compound Parabolic Concentrator) solar collector with a cylindrical absorber. Modified types of this solar collector are always combined with the evacuated glass envelop or tracking system. The conventional stationary CPC solar collector has been compared with the single axis tracking CPC solar collector in outlet temperature, net heat flux onto the absorber and thermal efficiency. Numerical model has been analyzed based on the irradiation determined actually and the results have been calculated to predict the thermal efficiency. Based on the comparison of the measured and calculated results, it is concluded that the numerical model can accurately estimate the performance of solar collectors. The result shows the thermal efficiency of the tracking CPC solar collector is more stable and about 14.9% higher than that of the stationary CPC solar collector.     

A graphical method of measuring the performance characteristics of solar collectors

A graphical method to measure average and instantaneous efficiencies of a solar concentrator used for heating and boiling liquids and a flat plate collector is presented. The overall heat loss coefficient for the collectors and the optical loss factors: γ(τa)_b—the product for a concentrator and (τa)—the product for a flat plate collector, are also obtained. The method involves measuring the temperature of stagnated liquid in the absorber/collector as a function of time at noon. The efficiencies obtained are correct to within 5% of the efficiencies obtained from accurate measurements involving solar radiation data, the design parameters of collectors and the physical characteristics of the materials used in the fabrication of collectors.     

Thermosiphon circulation in solar water heaters incorporating evacuated tubular collectors and a novel water-in-glass manifold

A study is reported of thermosiphon circulation in solar water heaters incorporating glass tubular evacuated collectors and a water-in-glass manifold of extremely simple design. The manifold is characterised by the absence of partitioning of the inner volumes of the absorber tubes into inlet/outlet channels and buoyancy effects are utilised to convey heat to a header pipe at the open end of the tubes. Solar energy input to the tubes has been simulated by electric heating. The thermosiphon system design is unusual in that there are no risers within the collector tubes, thus, the pressure head responsible for thermosiphon flow originates entirely from relatively short pipe runs between manifold and storage tank. Thermosiphon flow has been measured for a number of system designs and a wide range of operating conditions. The relative impedances of the system components has been evaluated allowing optimization of the system design. An investigation of the effect of withdrawal of hot water from the storage tank, with associated injection of cold water to the bottom of the tank, has illustrated that the self-regulating nature of the thermosiphoning system results in a large proportion of heat stored in the wate filled collector tubes being effieciently transferred to the storage tank, providing some water is drawn off intermittently.     

Design and test of non-evacuated solar collectors with compound parabolic concentrators

The intermediate range of concentration ratios (1.5X–10X) which can be achieved with CPCs without diurnal tracking provides both economic and thermal advantages for solar collector design even when used with non-evacuated absorbers. The present paper summarizes more than 3 yr of research on non-evacuated CPCs and reviews measured performance data and critical design considerations. Concentrations in the upper portions of the practical range (e.g. 6X) can provide good efficiency (40–50 per cent) in the 100–160°C temperature range with relatively frequent tilt adjustments (12–20 times per year). At lower concentrations (e.g. 3X) performance will still be substantially better than that for a double glazed flat plate collector above about 70°C and competitive below, while requiring only semi-annual adjustments for year round operation. In both cases the cost savings associated with inexpensive reflectors, and the optimal coupling to smaller, simple inexpensive absorbers (e.g. tubes, fins, etc.) can be as important an advantage as the improved thermal performance.The design problems for non-evacuated CPC collectors are entirely different from those for CPC collectors with evacuated receivers. For example, heat loss through the reflector can become critical, since ideal CPC optics demands that the reflector extend all the way to the absorber. Recent improvements in reflector surfaces and low cost antireflection coatings have made practical a double-glazed non-evacuated CPC design. It is calculated that a 1.5X version of such a collector would have an optical efficiency η_o = 0.71, a heat loss coefficient U = 2.2 W/m²°C and a heat extraction effciency factor F′ ≥ 0.98, while requiring no tilt adjustments.     

Collector efficiency factor F' for absorbers with rectangular fluid ducts contacting the entire surface

The most commonly used absorbers in flat-plate collectors are manufactured as finned tubes. In this article, an alternative design is investigated: the absorber consists of a rectangular, narrow duct, in which the fluid contacts the entire surface. Under the conditions of fully developed laminar flow and negligible heat resistance of the absorber plate material, relations are developed to calculate the temperature distribution within the fluid. These results are used to derive a formula for the collector efficiency factor F' of narrow-duct absorbers, which is then evaluated for water and a commonly used glycol antifreeze liquid as the collector fluid. Finally, the optimisation of narrow-duct absorbers is investigated with consideration of the thermal heat gained by the collector and primary energy consumed by the pump of the solar system due to the pressure drop in the absorber. It is concluded that duct heights in the range of 3–6 mm should be chosen. Collector efficiency factors F' around 0.98 may be expected.     

The use of moderate vacuum environments as a means of increasing the collection efficiencies and operating temperatures of flat-plate solar collectors

It is shown that evacuating a flat-plate solar collector to a pressure 1–25 torr results in elimination of the natural convection heat loss from the absorber for absorber-to-cover spacings up to 15 cm. This mode of heat transfer then reduces to pure conduction through the air space between the absorber and the cover. The effect of this reduction on the total upward heat loss from the collector is considered for a variety of collector operating conditions and is shown to be especially pronounced for collectors employing wavelength-selective surfaces (high absorptance for solar radiation, but low emittance for the energy re-radiated by the absorber). Computer simulations of collector performance for the Dallas, Texas area indicate that the combination of a moderate vacuum and a selective surface (α = 0·90, = 0·15) can increase daily energy collection as much as 278 per cent over that obtained with a non-vacuum collector using a flat-black (α = = 0·95) surface and can make it possible to operate at a temperature of 150°C with a daily energy collection efficiency of more than 40 per cent. The theoretical predictions are supported by the results of twelve experiments with a no-load solar tester. At an absorber-to-cover spacing of 7·5 cm, the steady-state temperature of a moderately selective absorber (α = 0·75, = 0·3) was increased from 115°C at atmospheric pressure to 179°C at a pressure of 25 torr.     

Effect of collector components on the collection efficiency of tubular evacuated collectors with diffuse reflectors

The efficiencies η_o of arrays of evacuated tubular collectors with diffuse reflectors have been determined experimentally using a calorimetric technique and theoretically using a Monte-Carlo ray tracing technique. Results have been obtained on collector arrays with various collector tube separations and collector-reflector distance, using two types of reflector, and efficiencies are compared for collector tubes with and without antireflection layers on the glass envelopes. The variation of collector efficiency with angle of incidence for sunlight has also been studied for two collector tube separations. The reflecting properties of the reflectors, glass envelope and selective absorber have been modelled in some detail for the ray tracing calculations. Experimental and theoretical efficiencies agree within the experimental and theoretical uncertainties, and all the trends observed experimentally are predicted by ray tracing. The efficiency of the collectors is not strongly dependent on the reflectance of the diffuse reflector, but depends strongly on the collector tube separation. Antireflection layers which increase the transmittance through the glass envelope by 5% result in an increase of 0.02 (about 3 per cent) in collector efficiency.     

Simulation model of a CPC collector with temperature-dependent heat loss coefficient

We describe a mathematical model for the optical and thermal performance of non-evacuated CPC solar collectors with a cylindrical absorber, when the heat loss coefficient is temperature-dependent. Detailed energy balance at the absorber, reflector and cover of the CPC cavity yields heat losses as a function of absorber temperature and solar radiation level. Using a polynomial approximation of those heat losses, we calculate the thermal efficiency of the CPC collector. Numerical results show that the performance of the solar collector (η vs. ΔT_f(0)/I_coll) is given by a set of curves, one for each radiation level. Based on the solution obtained to express the collector performance, we propose to plot efficiency against the relation of heat transfer coefficients at absorber input and under stagnation conditions. The set of characteristic curves merge, then, into a single curve that is not dependent on the solar radiation level. More conveniently, linearized single plots are obtained by expressing efficiency against the square of the difference between the inlet fluid temperature and the ambient temperature divided by the solar radiation level. The new way of plotting solar thermal collector efficiency, such that measurements for a broad range of solar radiation levels can be unified into a single curve, enables us to represent the performance of a large class of solar collectors, e.g. flat plate, CPC and parabolic troughs, whose heat loss functions are well represented by second degree polynomials.     

Determination of emittance of selective absorbing surfaces

The hemispherical emittance of the selective absorbing coating on the outside of the inner glass tube of an all-glass evacuated collector tube has been determined, using calorimetry at steady state in the temperature range 50–300°C and gas pressure range 1.0×10⁻³–1.6 Pa at the jacket between cover and inner glass tubes. Calculated gas heat flux q_c and equivalent emittance _g based on the theory of gas conduction at medium and low pressures have been determined. The calculations agree well with experiments. The experimental results indicate that heat losses of all-glass evacuated collector tubes due to gas convection and conduction are negligible when the gas pressure in the tube is less than 5×10⁻² Pa.     

Thermal performances comparisons of the glass evacuated tube solar collectors with shapes of absorber tube

The thermal performance of a glass evacuated tube solar collector is numerically and experimentally investigated. The solar collector considered in this paper consists of a two-layered glass tube and an absorber tube. Air is used as the working fluid. The length and diameter of this glass tube are 1200 and 37 mm, respectively. Four different shapes of absorber tubes are considered, and the performances of the solar collectors are studied to find the best shape of the absorber tube for the solar collector. Beam irradiation, diffuse irradiation, and shade due to adjacent tubes are taken into account for a collector model to obtain a realistic estimation. In addition, a single collector tube with only beam irradiation is studied as a simplified model, and the results of the simplified model are compared to those of the collector model to identify the difference between these two models. The performance of a solar collector is affected by the shape of the absorber, incidence angle of solar irradiation, and arrangement of collector tubes. The results obtained from the simplified model are very different from those from the collector model, which considered not only beam and diffuse irradiation but also shade due to adjacent tubes.     

Theoretical flow investigations of an all glass evacuated tubular collector

Heat transfer and flow structures inside all glass evacuated tubular collectors for different operating conditions are investigated by means of computational fluid dynamics. The investigations are based on a collector design with horizontal tubes connected to a vertical manifold channel.Three different tube lengths varying from 0.59 m to 1.47 m have been modelled with five different inlet mass flow rates varying from 0.05 kg/min to 10 kg/min with a constant inlet temperature of 333 K. Under these operating conditions the results showed that:

• the collector with the shortest tube length achieved the highest efficiency,

• the optimal inlet flow rate was around 0.4–1 kg/min,

• the flow structures in the glass tubes were relatively uninfluenced by the inlet flow rate,

Generally, the results showed only small variations in the efficiencies. This indicates that the collector design is well working for most operating conditions.