纺丝溶液浓度对UHMWPE冻胶纤维萃取及拉伸性能的影响

通过冻胶纺丝法制备了纺丝溶液质量分数为8％～16％的超高相对分子质量聚乙烯(UHMWPE)冻胶纤维.研究了不同浓度冻胶纤维的相分离、萃取动力学、结晶性能、热性能和拉伸性能.结果表明:冻胶纤维成形之后的相分离过程开始60 min内较为剧烈,在约2000 min达到相分离平衡;冻胶纤维的萃取除油率随浴比的增大或萃取时间的延...     

萃取条件对UHMWPE冻胶纤维结构与性能的影响

以二甲苯为萃取剂,对超高相对分子质量聚乙烯(UHMWPE)冻胶纤维中的溶剂进行萃取,研究了不同萃取条件下UHMWPE冻胶纤维的结构与性能。结果表明,UHMWPE冻胶纤维的最佳萃取条件为萃取时间5 min,萃取温度50℃。随着萃取温度的升高,UHMWPE冻胶纤维的强度和模量增大,萃取温度50℃时,其结晶度最大。经萃取干燥的UHMWPE冻胶纤维截面具有微孔的网状结构。     

UHMWPE冻胶纤维萃取及干燥工艺研究

对超高相对分子量聚乙烯 (UHMWPE)冻胶纤维进行萃取、干燥是改善其拉伸性能的主要技术关键。探索并确定了冻胶纤维的最佳萃取和干燥工艺 ,包括最佳萃取时间、最佳萃取浴比、干燥温度和干燥时间等。     

UHMWPE冻胶纤维的萃取干燥方式(英文)

探讨并确定了超高相对分子质量聚乙烯 ( U HMWPE)冻胶纤维的最佳萃取干燥方式。结果表明 ,纤维先在张紧状态下进行超声多次萃取 ,然后再张紧干燥 ,可使纤维除油效果和拉伸性能达到最佳     

超高分子量聚乙烯冻胶纤维萃取干燥工艺的研究

对超高分子量聚乙烯(UHMWPE)冻胶纤维进行萃取、干燥是改善其拉伸性能的主要技术关键.萃取、干燥的不同工艺条件都会较大地影响未拉伸干冻胶纤维的结构及其性能.其中主要有:萃取时间、萃取次数、干燥温度和干燥收缩率.本文借助电子强力试验仪、扫描电子显微镜(SEM)、X-射线衍射(WAXD、SAXS)和声速仪(SP)等对以三氯三氟乙烷(F113)、溶剂油120~#为萃取剂经不同萃取干燥工艺处理的冻胶纤维结构进行了测试,并对上述萃取、干燥处理过的冻胶纤维经超倍拉伸后所得的拉伸纤维性能进行了测试,得到了萃取、干燥的最佳工艺条件为:充分萃取、适温干燥、保持足够的干燥收缩率.     

UHMWPE／UHMWPP冻胶体系的流变行为研究

研究了超高相对分子质量聚丙烯（UHMWPP）的加入对超高相对分子质量聚乙烯（umfwPE）冻胶体系粘性行为、非牛顿指数、结构粘度指数的影响。结果表明：UHMWPP在UHMWPE／UHMWPP共混体系中起到了润滑剂的作用,使体系的表观粘度降低,非牛顿指数升高,结构粘度指数下降。其中,UHMWPP添加量为5％时,冻胶体系的可纺性最佳。     

拉伸工艺对UHMWPE多孔膜结构的影响

研究不同拉伸条件（热拉温度、拉伸比、拉伸速率、预热温度及时间,热定型温度及时间）对薄膜微孔的影响,并确定最优拉伸工艺为在预热温度100℃,定温时间5min,拉伸温度为110℃以及热定型温度120℃,定温时间5min下,热拉程度60％：先萃取后拉伸工艺,拉伸速率为30mm／min,先拉伸后萃取工艺,拉伸速率为10mm／min时,拉伸出的微孔数量较多且分布均匀。因此,为了得到孔径比较均匀且量较多的微孔膜,拉伸程度不宜过大,拉伸速率较小。     

UHMWPE／Epoxy冻胶体系的流变行为研究

研究了环氧树脂(Epoxy)加入后对超高分子质量聚乙烯(UHMWPE)稳态表观粘度、粘流活化能以及复数模量和粘度的影响。结果表明,环氧树脂添加量低于1ω,UHMWPE／Epoxy冻胶体系的表观粘度和粘流活化能都低于空白 UHMWPE冻胶体系;当环氧树脂添加量增加至3 ω以后,冻胶体系的表观粘度和粘流活化能均比空白UHMWPE冻胶体系高。     

UHMWPE/CNTs冻胶体系的流变行为研究

研究了碳纳米管(CNTs)的加入对超高分子质量聚乙烯(UHMWPE)稳态表观粘度、粘流活化能、非牛顿指数和结构粘度指数的影响。结果表明:碳纳米管添加量小于或等于3ω时,UHMWPE/CNTs冻胶体系的粘流括化能降低,表观粘度都低于空白UHMWPE冻胶体系。CNTs的加入对UHMWPE冻胶体系的非牛顿指数和结构粘度指数影响不大。     

UHMWPE冻胶纺丝中的降解行为及其对纤维性能的影响

采用双螺杆混炼挤出机溶胀、溶解和挤出纺丝技术制备超高相对分子质量聚乙烯(UHMWPE)冻胶纤维,经热管拉伸得到UHMWPE纤维,研究了冻胶纺丝工艺及后续热拉伸对UHMWPE纤维黏均相对分子质量(M_η)的影响,以及M_η与UHMWPE成品纤维力学性能、热性能、抗蠕变性能及耐磨性能的关系。结果表明:螺杆转速、溶解温度及溶液浓度变化引起的物料高温停留时间和受剪切强度变化对UHMWPE分子降解程度有很大的影响,超倍热拉伸工艺对UHMWPE分子降解影响不大;在UHMWPE溶解均匀的情况下,纤维强度、抗蠕变及耐磨性能随冻胶纤维M_η的增大而增大,且纤维结晶度增加,熔点升高;而UHMWPE溶解条件不佳时,冻胶纤维M_η最高,但纤维表面呈现不均匀凸起,纤维综合性能也变差。     

高浓度湿法冻胶纺丝制备UHMWPE纤维的研究

研究冻胶湿法路线制备时纺丝温度、溶胀温度、螺杆转速对于纤维强度的影响,通过设计正交试验确定最佳纺丝工艺.通过配置质量分数分别为12％和16％的纺丝溶液,研究黏均分子质量为57×104～ 330×104g/mol的超高分子量聚乙烯(UHMWPE)树脂在不同纺丝溶液质量分数条件下制备成的纤维.结果 表明:影响纺丝强度的因素...     

国内外超高分子质量聚乙烯纤维的开发应用进展

介绍了超高相对分子质量聚乙烯(UHMWPE)纤维的性能及其国内外开发应用现状。对几家主要生产商,如DSM公司、Honeywell、日本东洋纺以及3家中国公司的生产及扩能情况进行了详细介绍。     

Evaluation of Adhesion Property of UHMWPE Fibers/Nano-epoxy by a Pullout Test

Ultrahigh-molecular-weight polyethylene (UHMWPE) fibers have poor wetting and adhesion properties to polymer resins because of the inert surface of the fibers. In our previous study, a reactive nano-epoxy matrix, developed by making a modification on the matrix with reactive graphitic nanofibers (r-GNFs), showed improved wettability to UHMWPE fibers. In this work, fiber bundle pullout tests were conducted to evaluate the adhesion property between the UHMWPE fibers and the nano-epoxy matrices. Analysis of load-displacement curves from pullout tests shows that debonding initiation load and ultimate debonding load increased considerably, because of effective improvement of adhesion between the UHMWPE fibers and nano-epoxy matrix. Stress-controlled and energy-controlled models of interfacial debonding were applied for theoretical analyses. Results from ultimate IFSS, frictional shear stress, and critical energy-release rate are in good agreement with experimental results. Nano-epoxy matrix with 0.3 wt% r-GNFs shows effective improvement in terms of adhesion property between UHMWPE fiber and epoxy.     

Characterization of the rheological behavior of UHMWPE gels using parallel plate rheometry

The effects of shear flow, temperature, and gel concentration on the rheological behavior of the ultrahigh-molecular-weight polyethylene (UHMWPE) gel in gel spinning process were investigated. The gel point was determined using parallel plate rheometry in rotation mode with controlled stress. Likewise, the flow curves at various temperatures were determined with controlled shear rate from 10⁻² to 10 s⁻¹. Whereas the shear storage modulus (G′) was obtained in oscillation mode with controlled strain from 1 to 100%. The result shows that the gel point of the UHMWPE gel increases with increasing gel concentration. The result from the strain sweep indicates that G′ of the gel is 1.5 × 10³ Pa, and it exhibits a plateau at low strain, but it is reduced with increasing strain. At low shear rates, for temperatures above gel point, all flow curves exhibit a plateau, then go down with increasing shear rate. Studying contributions from UHMWPE gel concentration, temperature, and shear rate for rheological view, we found that spinning at 6% UHMWPE (MW : 1.4 × 10⁶ g/mol) gel and 140°C gives the best effect on formation of fiber structure. © 1998 John Wiley & Sons, Inc. J. Appl. Polym. Sci. 70: 1009–1016, 1998     

超高分子量聚乙烯纤维的表面处理及其复合材料的性能

超高分子量聚乙烯纤维（UHMWPE）具有优良的力学性能，但其表面具有惰性和光滑性；利用酸腐蚀、紫外接枝等方法对UHMWPE纤维进行表面改性处理；处理后进行单丝拔出试验，其拔出载荷可提高许多；以环氧树脂为基体采用模压成型工艺制备复合材料板材，不同表面处理的纤维增强环氧树脂复合材料的弯曲强度测试值相差较大，分析了材料弯曲强度变化的原因。     

提取条件对竹纤维分级分离的影响

对竹纤维组分的分级分离工艺进行了研究。以乙醇为溶剂的分级分离条件:第一级分离中NaOH 2.1%、H₂O₂ 1.5%,第二级分离中NaOH 2.4%、H₂O₂ 2.0%,第三级分离中NaOH 2.4%、H₂O₂ 1.0%。NaOH对各级半纤维素、木质素和纤维素的结构影响程度依次降低,而H₂O₂对各组分的结构影响不大。乙醇可同时提取木质素和半纤维素,而乙酸乙酯和丙酮不能提取半纤维素;乙酸乙酯提取的木质素具有较高的得率和纯度。丙酮和乙醇对纤维素、木质素的结构影响不大,而乙酸乙酯对纤维素和木质素的结构影响较大。     

高性能纤维的发展现状及特点与应用

介绍我国高性能纤维的发展现状以及聚对苯撑苯并二噁唑(PBO)纤维、聚苯硫醚(PPS)纤维、超高相对分子质量聚乙烯(UHMWPE)纤维三种常见的高性能纤维的应用,并采用了热性能分析(热重分析、热力学分析、动态力学分析)的测试方法介绍了PBO纤维、PPS纤维的特点。     

UHMWPE纤维用氯丁橡胶粘合剂的制备及应用研究

研究了丙烯酸丁酯(BA)和氯丁橡胶(CR)的接枝共聚合反应,用正交设计方法探讨了引发剂用量、丙烯酸丁酯用量、温度和时间对产物性能的影响,用红外光谱(FT-IR)和示差扫描量热仪(DSC)对产物的结构和性能进行了表征。应用结果表明改性氯丁橡胶粘合剂可用于超高相对分子质量聚乙烯纤维的上胶。     

Effect of Glycerol Coating on the Atmospheric Pressure Plasma Treatment of UHMWPE Fibers

In order to investigate how coatings of glycerol affects atmospheric pressure plasma treatment, ultra high molecular weight polyethylene (UHMWPE) fibers were first pretreated with 0.2 and 0.6 mol/l glycerol solutions, respectively, and then were modified by an atmospheric pressure plasma jet (APPJ) using helium as the carrier gas with a flow rate of 20 l/min, discharge power of 30 W and a radio frequency of 13.56 MHz. After the plasma treatment, scanning electron microscopy (SEM) and atomic force microscopy (AFM) analysis revealed that the glycerol coated-APPJ treated samples possessed smoother surface than the APPJ directly treated samples. The X-ray photoelectron spectroscopy (XPS) analysis indicated that the changed content of oxygen containing groups on the surface of the glycerol coated groups compared with the non-glycerol coated group was mainly due to the remaining glycerol on the fiber surfaces. The water contact angle test revealed that the wettability of the glycerol coated-APPJ treated fibers decreased slightly in comparison with the APPJ directly treated fibers. Furthermore, the microbond pull-out test indicated that the interfacial bonding of the fiber to epoxy resin decreased when the fiber was pretreated with glycerol before plasma treatment. Therefore, it was concluded that the presence of glycerol on fiber surface weakened the effectiveness of APPJ treatment of UHMWPE fibers in improving the interfacial bonding to epoxy. This was mainly attributed to the consumption of plasma energy in etching the glycerol layer on the fiber surface and a weak interfacial layer due to the presence of residual glycerol.