Realization of high performance large area Z‐series‐interconnected opaque dye solar cell modules

We have designed and fabricated dye solar cell (DSC) modules with optimized geometries and processes. Integrated interconnections were made following the “Z” architecture for series connections. Several modules were prepared varying the materials, multilayer combination of the TiO₂ active layers, and the fabrication processes. With the best combination of TiO₂ multilayers, titanium tetrachloride (TiCl₄) treatment, a back reflector/diffusor, and optimized layout of cells via simulations, we fabricated a DSC module with a conversion efficiency of 6.9% on 43 cm² aperture area and 9.4% on active area. This result confirms that an effective scale‐up of high performance Z‐series‐connected DSC modules can be achieved comparable with other thin film technology. Note that the materials used to produce the devices of this work are all commercially available: an important result for a technology that is being developed for industrial application. Copyright © 2012 John Wiley & Sons, Ltd.     

Parallel‐connected monolithic dye‐sensitised solar modules

Light‐soaking and high‐temperature storage testing of monolithic dye‐sensitised solar modules with total area module efficiencies above 5% have been performed. Our experiences from the development of a four‐layer monolithic dye‐sensitised solar test cell for comparative testing of material components for dye‐sensitised solar cells have directed our module development to a novel device design consisting of parallel‐connection of individual monolithic cells. The results from the accelerated testing of the modules (total area of 17.0 cm²) with four parallel‐connected cells (active area of 3.38 cm²/cell) are equivalent to those obtained for the monolithic single test cells when using identical device components. The successful transfer from cell to module stability is an important milestone in our ambition to develop a low‐cost Photovoltaic (PV) technology. Moreover, our results indicate that intensified research and development to define the procedures for relevant accelerated testing of dye‐sensitised solar modules is urgently required. Copyright © 2010 John Wiley & Sons, Ltd.     

Effect of glass frit chemistry on the physical and electrical properties of thick-film Ag contacts for silicon solar cells

The aim of this study is to understand the effect of the glass frit chemistry used in thick-film Ag pastes on the electrical performance of the silicon solar cell. The study focuses on the physical behavior of the glass frit during heat treatment as well as the resulting Ag−Si contact interface structure. We observe that the glass frit transition temperature (T_g) and softening characteristics play a critical role in the contact interface structure. The glass transition temperature also significantly influences the contact ohmicity of the thick-film metal grid. A high glass frit transition temperature generally results in thinner glass regions between the Ag bulk of the grid and the Si emitter. It was found that a glass frit (with high T_g) that crystallizes fast during the firing cycle after etching the silicon nitride and Si emitter results in smaller Ag crystallite precipitation at the contact interface. This results in smaller junction leakage current density (J_o2) and higher open-circuit voltage (V_oc). Using high T_g pastes (with the appropriate Ag powder size), greater than 0.78 fill factors and >17.4% efficiency were achieved on 4 cm² untextured single crystal Si solar cells with 100 Ω/sq emitters.     

Development of Nano‐TiO2 dye sensitised solar cells on high mobility transparent conducting oxide thin films

The optical transmission of dye‐sensitised solar cells (DSCs) can be tuned by altering the dye and/or particle size of the mesoporous TiO₂ layers, to allow their application as the top device in tandem solar cells. To benefit from this semi‐transparency, parasitic optical losses by the transparent electrodes must be minimised. This work investigates the influence of using two different transparent conductors, namely, the high mobility material titanium doped indium oxide (ITiO) and fluorine doped tin oxide (FTO) as electrodes for semi‐transparent DSCs. The overall NIR transparency through the DSCs increased significantly as each FTO electrode was replaced by an ITiO electrode. This increase was from 20–45% in the 1300–700 nm wavelength range for fully FTO‐based cells, to about 60% for fully ITiO‐based cells, across the same spectrum. DSCs prepared on these electrodes exhibited short circuit currents ranging from 14·0–14·9 mA/cm². The conversion efficiency of the cell with ITiO as both the front and rear electrodes was 5·8%, which though significant, was lower than the 8·2% attained by the cell using FTO electrodes, as a result of a lower fill factor. Improvements in the ITiO thermal stability and in the processing of the TiO₂ interfacial layer are expected to improve the cell efficiency of such single DSC devices. The high current density and optical transparency of ITiO‐based DSCs make them an interesting option for tandem solar cells. Copyright © 2008 John Wiley & Sons, Ltd.     

Succinonitrile‐based solid‐state electrolytes for dye‐sensitised solar cells

Succinonitrile (SCN), a solid ion conductor (10⁻⁴ to 10⁻³ S/cm) in solid form at room temperature, is mixed with either 1,2‐dimethyl‐3‐propylimidazoliuum iodide or 1‐butyl‐3‐methyl imidazolium iodide ionic liquids for forming a solid plastic phase electrolyte for use in dye‐sensitised solar cell (DSSC). Cells containing these two electrolytes showed best energy conversion efficiencies of 6.3% and 5.6%, respectively. The commonly used DSSC electrolyte additives inhibit the formation of the SCN plastic phase. However, for the first time, an SCN‐additive (additive = guanidinium thiocyanate) electrolyte composition is reported here, which remains as a solid at room temperatures. By using these new solid electrolytes, a simple and rapid single‐step filling procedure for making solid‐state DSSC is outlined. This process, which reduces the required manufacturing steps from four to one, is most suitable for continuous, high‐throughput, commercial DSSC manufacturing lines. These new electrolytes have been tested under low incident light levels (200 lx) to investigate their suitability for indoor DSSC applications. Copyright © 2013 John Wiley & Sons, Ltd.     

Fabrication of screen‐printing pastes from TiO2 powders for dye‐sensitised solar cells

A preparation technique of TiO₂ screen‐printing pastes from commercially‐available powders has been disclosed in order to fabricate the nanocrystalline layers without cracking and peeling‐off over 17 µm thickness for the photoactive electrodes of the dye‐sensitised solar cells. A conversion efficiency of 8·7% was obtained by using a single‐layer of a semi‐transparent‐TiO₂ film. A conversion efficiency of 9·2% was obtained by using double‐layers composed of transparent and light‐scattering TiO₂ films for a photon‐trapping system. Copyright © 2007 John Wiley & Sons, Ltd.     

Enhanced photovoltaic performance of cross‐linked ruthenium dye with functional cross‐linkers for dye‐sensitized solar cell

Photovoltaic performance of cross‐linkable Ru(2,2′‐bipyridine‐4,4′‐bicarboxylic acid)(4,4′‐bis((4‐vinyl benzyloxy)methyl)‐2,2′‐bipyridine)(NCS)₂ (denoted as RuS dye) adsorbing on TiO₂ mesoporous film was enhanced by polymerizing with either ionic liquid monomer, 1‐(2‐acryloyloxy‐ethyl)‐3‐methyl‐imidazol‐1‐ium iodide (AMImI), to form RuS‐cross‐AMImI or di‐functional acrylic monomer with ether linkage, triethyleneglycodimethacrylate (TGDMA), to form RuS‐cross‐TGDMA. Their cross‐linking properties were investigated by UV–vis spectroscopy by rinsing with 0.1 N NaOH aqueous solution. The power conversion efficiencies (PCEs) of dye‐sensitized solar cells (DSSCs) with RuS‐cross‐AMImI and RuS‐cross‐TGDMA both reached over 8% under standard global air mass 1.5 full sunlight. The increased PCE for DSSCs with RuS‐cross‐AMImI comparing with cross‐linked RuS was attributed to the I⁻ counterion of AMImI increasing the charge regeneration rate of RuS dye, whereas that with RuS‐cross‐TGDMA was attributed to the Li⁺ coordination property of TGDMA. The photovoltaic performance of RuS‐cross‐TGDMA was also slightly better than that of RuS‐cross‐AMImI because of higher open‐circuit photovoltage (V_oc) and short‐circuit photocurrent (J_sc). Its higher V_oc was supported by the Bode plot of impedance under illumination and Nyquist plots at dark, whereas higher J_sc was supported by the incident monochromatic photon‐to‐current conversion efficiency spectra and charge extraction experiments. Copyright © 2013 John Wiley & Sons, Ltd.     

The monolithic multicell: a tool for testing material components in dye‐sensitized solar cells

A multicell is presented as a tool for testing material components in encapsulated dye‐sensitized solar cells. The multicell is based on a four‐layer monolithic cell structure and an industrial process technology. Each multicell plate includes 24 individual well‐encapsulated cells. A sulfur lamp corrected to the solar spectrum has been used to characterize the cells. Efficiencies up to 6·8% at a light‐intensity of 1000 W/m^su2 (up to 7·5% at 250 W/m²) have been obtained with an electrolyte solution based on γ‐butyrolactone. Additionally, a promising long‐term stability at cell efficiencies close to 5% at 1000 W/m² has been obtained with an electrolyte based on glutaronitrile. The reproducibility of the cell performance before and after exposure to accelerated testing has been high. This means that the multicell can be used as an efficient tool for comparative performance and stability tests. Copyright © 2006 John Wiley & Sons, Ltd.     

An efficient titanium‐based photoanode for dye‐sensitized solar cell under back‐side illumination

Pretreatment of H₂O₂ is performed on titanium (Ti) foil as an efficient photoanode substrate for dye‐sensitized solar cell (DSSC). The H₂O₂‐treated Ti shows high surface area because of the formation of networked TiO₂ nanosheets, which enhances electrical contact between screen‐printed TiO₂ nanoparticles and Ti foil. Electron transfer on the photoanode is improved, as identified by reduced charge transfer resistance and improved electron transport properties. Compared with DSSC based on non‐treated Ti photoanode, DSSC with this H₂O₂‐treated Ti photoanode exhibits remarkable increases in short‐circuit current density (from 8.55 to 14.38 mA/cm²) and energy conversion efficiency (from 4.68 to 7.10%) under AM1.5 back‐side illumination. Copyright © 2011 John Wiley & Sons, Ltd.     

Coral‐shaped ZnO nanostructures for dye‐sensitized solar cell photoanodes

A highly efficient ZnO photoanode for dye‐sensitized solar cells was successfully grown by a simple, low cost, and scalable method. A nanostructured coral‐shaped Zn layer was deposited by sputtering onto fluorine‐doped tin oxide/glass slices at room temperature and then thermally oxidized in ambient atmosphere. Stoichiometry, crystalline phase, quality, and morphology of the film were investigated, evidencing the formation of a highly porous branched nanostructure, with a pure wurtzite crystalline structure. ZnO‐based dye‐sensitized solar cells were fabricated with customized microfluidic architecture. Dye loading on the oxide surface was analyzed with ultraviolet‐visible spectroscopy, and the dependence of the cell efficiency on sensitizer incubation time and film thickness was studied by current‐voltage electrical characterization, incident photon‐to‐electron conversion efficiency, and impedance spectroscopy measurements, showing the promising properties of this material for the fabrication of dye‐sensitized solar cell photoanodes with a solar conversion efficiency up to 4.58%. Copyright © 2012 John Wiley & Sons, Ltd.     

Highly efficient dye‐sensitized solar cells using phenothiazine derivative organic dyes

Two novel organic dyes have been synthesized using electron rich phenothiazine as electron donors and oligothiophene vinylene as conjugation spacers. The two dyes (2E)‐2‐cyano‐3‐(5‐(5‐((E)‐2‐(10‐(2‐ethylhexyl)‐10H‐phenothiazin‐7‐yl)vinyl)thiophen‐2‐yl)thiophen‐2‐yl)acrylic acid (PTZ‐1) and (2E)‐3‐(5‐(5‐(4,5‐bis((E)‐2‐(10‐(2‐ethylhexyl)‐10H‐phenothiazin‐3‐yl)vinyl)thiophen‐2‐yl)thiophen‐2‐yl)thiophen‐2‐yl)‐2‐cyanoacrylic acid (PTZ‐2) were fully characterized and employed in dye‐sensitized solar cells (DSCs) to explore the effect of disubstituted donors on photovoltaic (PV) performance. The solar cells sensitized by the PTZ1 dye have a high IPCE plateau of 80% and achieve a short‐circuit photocurrent density of 12.98 mA/cm², an open‐circuit voltage of 0.713 V, and a fill factor (ff) of 66.6%, corresponding to a conversion efficiency of 6.17% under AM 1.5 100 mW/cm² illumination. The different performance of the solar cells based on the two dyes can be understood from the studies of the electron kinetics by electrochemical impedance spectroscopy (EIS). These investigations reveal that disubstituted donors in the organic sensitizers of three or more conjugation units deteriorate the PV performance due to enhanced recombination. Copyright © 2010 John Wiley & Sons, Ltd.     

Large area dye‐sensitized solar cells: material aspects of fabrication

Dye‐sensitized photoelectrochemical solar cells of large area are fabricated using highly conducting and optically transparent glass consisting of an inner layer of indium‐tin oxide and an outer layer of fluorine doped tin oxide. A method is described for the deposition of nanocrystalline films of TiO₂ consisting of large and small median size particles (30 and 5 nm, respectively) which promote porosity and light scattering. Incorporation of trace quantities of magnesium oxide into TiO₂ increased the efficiency of the cells. The energy conversion efficiency of a cell (AM 1·5, 1000 W m⁻² simulated sunlight) of area 21 cm² was found to be 7·2% compared to 5·6% in the absence of magnesium oxide. The mechanisms by which the magnesium oxide improves the cell performance are discussed. Copyright © 2006 John Wiley & Sons, Ltd.     

Electroluminescence as a spatial characterisation technique for dye‐sensitised solar cells

In this study, electroluminescence as a spatial characterisation technique is used to characterise a 6.9% efficient dye‐sensitised solar cell. The obtained image is compared with a light beam‐induced current scan image and a transmittance image. Results reveal the presence of inhomogeneities including those resulting from the topography of the cell and from defects, for example, presence of iodine crystals in the electrolyte, localised absence of dye in the active layer and poor adhesion of the active layer to the electrodes. The ability to identify such inhomogeneities within a relatively short acquisition time gives electroluminescence an advantage over the light beam‐induced current technique. Copyright © 2012 John Wiley & Sons, Ltd.     

A New Design Paradigm for Smart Windows: Photocurable Polymers for Quasi‐Solid Photoelectrochromic Devices with Excellent Long‐Term Stability under Real Outdoor Operating Conditions

A new photoelectrochromic device (PECD) is presented in this work proposing the combination of a WO₃‐based electrochromic device (ECD) and a polymer‐based dye‐sensitized solar cell (DSSC). In the newly designed architecture, a photocurable polymeric membrane is employed as quasi‐solid electrolyte for both the ECD and the DSSC. In addition, a photocurable fluoropolymeric system is incorporated as solution‐processable external protective thin coating film with easy‐cleaning and UV‐shielding functionalities. Such new polymer‐based device assembly is characterized by excellent device operation with improved photocoloration efficiency and switching ability compared with analogous PECDs based on standard liquid electrolyte systems. In addition, long‐term (>2100 h) stability tests under continuous exposure to real outdoor conditions reveal the remarkable performance stability of this new quasi‐solid PECD system, attributed to the protective action of the photocurable fluorinated coating that effectively prevents photochemical and physical degradation of the PECD components during operation. This first example of quasi‐solid PECD systems paves the way for a new generation of thermally, electrochemically, and photochemically stable polymer‐based PECDs, and provides for the first time a clear demonstration of their true potential as readily upscalable smart window components for energy‐saving buildings.     

Rapid radiative platinisation for dye‐sensitised solar cell counter electrodes

The successful transition of dye‐sensitised solar cell (DSC) manufacture from laboratory to factory requires new thinking in terms of lowering cost and removing time consuming manufacturing process. Platinisation of the fluorine doped tin oxide (FTO) glass counter electrode is essential for the operation of a conventional DSC and is usually carried out by thermal decomposition of chloroplatinic acid at 385 °C for 30 min. Here, near infrared radiation is used to directly heat the FTO layer resulting in full platinisation in 12.5 s. These platinised electrodes behave identically to those produced via conventional static thermal treatment in assembled DSC devices. Copyright © 2013 John Wiley & Sons, Ltd.     

Transparent conductive oxide‐less back contact dye‐sensitized solar cells using cobalt electrolyte

Transparent conductive oxide‐less (TCO‐less) dye‐sensitized solar cells (DSSCs) have been fabricated and characterized using nanoporous TiO₂‐coated stainless steel metal mesh as flexible photoanode and cobalt bipyridyl complex (Co(bpy))‐based one electron redox shuttle electrolyte. Attempts have been made towards enhancing the efficiency of TCO‐less DSSCs to match with their TCO‐based DSSC counterparts. It has been found that surface protection of metal mesh is highly required for enhancing the efficiency of TCO‐less DSSCs specially using cobalt electrolytes as confirmed by dark current–voltage characteristics. Photocurrent action spectra clearly reveal that TCO‐based DSSCs using (Co(bpy)) electrolyte exhibits photon harvesting (incident photon to current conversion efficiency (IPCE) 52%) in the 370–450 nm wavelength region as compared to photon harvesting at peak absorption of the dye (IPCE 56% at 550 nm), which is almost the same (IPCE 47%) in the 400–610 nm wavelength region for TCO‐less DSSCs. Under similar experimental conditions, replacing indoline dye D‐205 to porphyrin‐based dye YD2‐o‐C8 led to the enhancement in the photoconversion efficiency from 3.33% to 4.84% under simulated solar irradiation. Copyright © 2014 John Wiley & Sons, Ltd.     

Toward high‐efficiency dye‐sensitized solar cells with a photoanode fabricated via a simple water‐based formulation

An aqueous formulation containing commercially available P25 nanoparticles and a water‐soluble precursor—titanium (IV) bis(ammonium lactato)dihydroxide (TALH) has been developed and optimized for fabricating photoanodes in dye‐sensitized solar cells. An optimal formulation achieved a power conversion efficiency of 9.2%. Solar cell performance is significantly influenced by precursor concentration impacting the porosity and electron transport of the thin film. The use of TALH during processing is shown to enhance the electron transport in the resulting titanium dioxide nanoparticle network using transient decay measurements. Bridging between neighboring nanoparticles is confirmed using transmission electron microscopy explaining the enhanced electron transport. The developed formulation has several advantages, as it is water‐based, composed of inexpensive, non‐hazardous components, is easy to make, and does not require special handling. The formulation has great potential for industrial applications, in particular for DSC manufacturing using roll‐to‐roll technology. Copyright © 2014 John Wiley & Sons, Ltd.     

Electrochemical synthesis of a double‐layer film of ZnO nanosheets/nanoparticles and its application for dye‐sensitized solar cells

A double‐layer film, consisting of an upper layer of ZnO nanosheets and a lower layer of ZnO nanoparticles (designated as ZnONS/NP), was synthesized for the photoanode of a dye‐sensitized solar cell (DSSC) by a one‐step potentiostatic electrodeposition on a conducting fluorine‐doped tin oxide substrate at 70 °C in a solution containing zinc nitrate and sodium acetate, followed by the pyrolysis of the film at 300 °C. The growth mechanism of the double‐layer nanostructure was studied by monitoring the morphological changes at various periods of electrodeposition. The effects of the concentration of acetate anion on the morphology of the double‐layer structure were also studied. The double‐layer film of ZnONS/NP showed a better self‐established light scattering property, compared with that of a thin film of ZnO nanoparticles, prepared without acetate anion. The concentration of an acetate anion in the electrolyte for the electrodeposition of the double‐layer film, the electrodeposition period, and the period for dye adsorption were optimized for obtaining the best performance for a DSSC with a photoanode consisting of the double layer. A metal‐free dye, coded as D149, was used in this research. A conversion efficiency of 4.65% was achieved for a DSSC (0.2376 cm²) with the photoanode, consisting of the double‐layer film, under 100 mW/cm² illumination in the wavelength range of 400–800 nm. X‐ray diffraction patterns, thermo gravimetric curves, elemental analysis, scanning electron microscopic images, transmission electron microscopic image, transmission spectra, and electrochemical impedance spectra were used to explain observations. Copyright © 2012 John Wiley & Sons, Ltd.     

Low‐temperature flexible Ti/TiO2 photoanode for dye‐sensitized solar cells with binder‐free TiO2 paste

An energy‐economical dye‐sensitized solar cell (DSSC) with highly flexible Ti/TiO₂ photoanode was developed through a low‐temperature process, using a binder‐free TiO₂ paste. Ti foils, coated with the binder‐free TiO₂ films were annealed at various temperature. Scanning electron microscopic (SEM) images of the films show uniform, mesoporous and crack‐free surface morphologies as well as interpenetrated TiO₂ network. DSSCs with binder‐free TiO₂ films annealed at 450, 350, 250 and 120°C show solar‐to‐electricity conversion efficiencies (η) of 4.33, 4.34, 3.72 and 3.40%, respectively, which are comparable to the efficiency of 4.56% obtained by using a paste with binder and annealing it at 450°C; this observation demonstrates the benefits of a binder‐free TiO₂ paste for the fabrication of energy‐fugal DSSCs. On the other hand, when organic binder was used in the TiO₂ paste for film preparation, a drastic deterioration in the cell performance with decreasing annealing temperature is noticed. Laser‐induced photo‐voltage transient technique is used to estimate the electron lifetime in various Ti/TiO₂ films. Electrochemical impedance spectroscopic (EIS) analysis shows that the lower the annealing temperature of the TiO₂ coated Ti foil, the larger the charge transfer resistance at the TiO₂/dye/electrolyte interface (R_ct2). Copyright © 2011 John Wiley & Sons, Ltd.     

Effects of using multi‐component electrolytes on the stability and properties of solar cells sensitized with simple organic dyes

In this paper we present experimental results for electrochemical (dye‐sensitized) solar cells that were prepared in our laboratory in order to examine some of the major factors affecting the efficiency and the stability of such cells. Nanostructured TiO₂ thin films were prepared and sensitized using an organic dye. For the purpose of this study three different types of electrolytes were developed: a standard‐type electrolyte containing potassium iodide and iodine in propylene carbonate (PC) and two novel, multi‐component electrolytes containing potassium iodide and iodine dissolved in varying mixtures of PC and EG (ethylene glycol). It was demonstrated that the combined properties of the two solvents in the multi‐component electrolytes enhance the efficiency and improve considerably the stability of the cells. Copyright © 2010 John Wiley & Sons, Ltd.