Study on thermoplastic polyurethane/montmorillonite nanocomposites

The thermoplastic polyurethane/montmorillonite (TPU/MMT) nanocomposites were prepared by melt intercalation. The structure and property of the TPU/MMT nanocomposites were studied by XRD, TEM, TG, Molau test, and mechanical property measurement. The interlayer spacing between the MMT platelets in TPU/MMT nanocomposites blended for 10 and 15 min was the same. The silicate platelets were dispersed in TPU matrix on 5–15 nm scale for TPU/MMT nanocomposites. The interface interaction between the silicate layers and TPU matrix for TPU/MMT nanocomposites was strong. Compared to those of pure TPU, the tensile strength and tear strength of the TPU/MMT nanocomposites increased. The tensile strength and tear strength of the TPU/MMT nanocomposites decreased with increasing blending time because of the degradation of the TPU matrix. The thermal stability of the TPU/MMT nanocomposites was lower than that of the pure TPU in the first step, whereas in the second step, the TPU/MMT nanocomposites showed higher thermal stability. POLYM. COMPOS., 2008. © 2007 Society of Plastics Engineers     

Montmorillonite–multiwalled carbon nanotube nanoarchitecture reinforced thermoplastic polyurethane

Montmorillonite (MMT)–multiwalled carbon nanotube (MWCNT) hybrids were prepared in different weight ratios by simple dry grinding method and characterized. Subsequently, MMT–MWCNT (1:1) hybrid was used as reinforcing filler in developing thermoplastic polyurethane (TPU) nanocomposites by solution blending method. Thermogravimetric analysis showed that 0.25 wt% hybrid‐loaded TPU nanocomposite exhibited maximum enhancement of 31°C corresponding to 50 wt% loss in thermal stability when compared with neat TPU. Differential scanning calorimetry of this composite also indicated that its crystallization and melting temperatures are enhanced by 37 and 13°C, respectively. Mechanical data showed that tensile strength and Young's modulus of 0.50 wt% filled TPU were maximum improved by 57 and 87.5%, respectively. Dynamic mechanical analysis (DMA) measurements indicated 174% (50°C) improvement in storage modulus of 0.50 wt% hybrid‐loaded TPU. Such improvements in thermal and mechanical properties have been attributed to homogeneous dispersion, strong interfacial interaction, and synergistic effect. POLYM. COMPOS., 37:1775–1785, 2016. © 2014 Society of Plastics Engineers     

Multiwalled carbon nanotube/montmorillonite hybrid filled ethylene‐co‐vinyl acetate nanocomposites with enhanced mechanical properties,thermal stability,and dielectric response

Homogeneous multiwalled carbon nanotube/montmorillonite hybrid filler (HMM) dispersion was prepared by co‐ultrasonication and was subsequently used to prepare ethylene‐co‐vinyl acetate (EVA) nanocomposites by solution blending method. XRD and TEM analysis of HMM confirm significant interaction between the montmorillonite (MMT) layers and multiwalled carbon nanotubes (MWCNT) in line with previous reports. Analysis of the nanocomposites shows the constituent fillers to be homogeneously dispersed in EVA matrix. Mechanical properties of neat EVA are remarkably improved with HMM content up to 3 wt% followed by reversion. Maximum improvement observed in tensile strength, elongation at break, and toughness are 424%, 109%, and 1122%, respectively. Results show maximum thermal stability at 4 wt% and best dielectric response at 1 wt% HMM content. Exceptional mechanical and dielectric properties of EVA nanocomposites attained may be attributed to homogeneous dispersion of fillers and improved polymer–filler interaction. Comparison shows excellent synergy between MWCNT and MMT towards mechanical reinforcement of EVA. POLYM. ENG. SCI., 58:1155–1165, 2018. © 2017 Society of Plastics Engineers     

Thermal–oxidative degradation and accelerated aging behavior of polyamide 6/epoxy resin‐modified montmorillonite nanocomposites

Polyamide 6 (PA6) nanocomposites based on epoxy resin‐modified montmorillonite (EP‐MMT) were prepared by melt processing using a typical twin‐screw extruder. X‐ray diffraction combined with transmission electron microscopy was applied to elucidate the structure and morphology of PA6/EP‐MMT nanocomposites, suggesting a nearly exfoliated structure in the nanocomposite with 2 wt % EP‐MMT (PA6/2EP‐MMT) and a partial exfoliated‐partial intercalated structure in PA6/4 wt %EP‐MMT nanocomposite (PA6/4EP‐MMT). The thermogravimetric analysis under air atmosphere was conducted to characterize the thermal–oxidative degradation behavior of the material, and the result indicated that the presence of EP‐MMT could inhibit the thermal‐oxidative degradation of PA6 effectively. Accelerated heat aging in an air circulating oven at 150°C was applied to assess the thermal–oxidative stability of PA6 nanocomposites through investigation of reduced viscosity, tensile properties, and chemical structure at various time intervals. The results indicated that the incorporation of EP‐MMT effectively enhanced the thermal–oxidative stability of PA6, resulting in the high retention of reduced viscosity and tensile strength, and the low ratio of terminal carboxyl group to amino group. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40825.     

Preparation and properties of polypropylene filled with organo‐montmorillonite nanocomposites

Organo‐Montmorillonite (Org‐MMT)/maleic anhydride grafted polypropylene (PP‐g‐MAH)/polypropylene nanocomposites have been prepared by melt blending with twin‐screw extruder. The mechanical properties of the nanocomposites and the dispersion of Org‐MMT intercalated by the macromolecular chain were investigated by transmission electron microscopy and mechanical tests. The crystal properties of the nanocomposites have been tested by a differential scanning calorimeter. The thermal properties of the nanocomposites were investigated by thermo gravimetric analysis. The results show that not only the impact property but also the tensile property and the bending modulus of the system have been increased evidently by the added Org‐MMT. The Org‐MMT has been dispersed in the matrix in the nanometer scale. With the addition of the Org‐MMT, the melting point and the crystalling point of the nanocomposites increased; the total velocity of crystallization of the nanocomposites also increased. Thermal stability of the nanocomposites is increased by the filled Org‐MMT. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 2875–2880, 2006     

Effect of organic modifiers and silicate type on filler dispersion,thermal, and mechanical properties of ABS‐clay nanocomposites

Acrylonitrile–butadiene–styrene (ABS)–clay composite and intercalated nanocomposites were prepared by melt processing, using Na‐montmorillonite (MMT), several chemically different organically modified MMT (OMMT) and Na‐laponite clays. The polymer–clay hybrids were characterized by WAXD, TEM, DSC, TGA, tensile, and impact tests. Intercalated nanocomposites are formed with organoclays, a composite is obtained with unmodified MMT, and the nanocomposite based on synthetic laponite is almost exfoliated. An unintercalated nanocomposite is formed by one of the organically modified clays, with similar overall stack dispersion as compared to the intercalated nanocomposites. T_g of ABS is unaffected by incorporation of the silicate filler in its matrix upto 4 wt % loading for different aspect ratios and organic modifications. A significant improvement in the onset of thermal decomposition (40–44°C at 4 wt % organoclay) is seen. The Young's modulus shows improvement, the elongation‐at‐break shows reduction, and the tensile strength shows improvement. Notched and unnotched impact strength of the intercalated MMT nanocomposites is lower as compared to that of ABS matrix. However, laponite and overexchanged organomontmorillonite clay lead to improvement in ductility. For the MMT clays, the Young's modulus (E) correlates with the intercalation change in organoclay interlayer separation (Δd₀₀₁) as influenced by the chemistry of the modifier. Although ABS‐laponite composites are exfoliated, the intercalated OMMT‐based nanocomposites show greater improvement in modulus. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Combination of double‐modified clay and polypropylene‐graft‐maleic anhydride for the simultaneously improved thermal and mechanical properties of polypropylene

Double‐modified montmorillonite (MMT) was first prepared by covalent modification of MMT with 3‐aminopropyltriethoxysilane and then intercalation modification by tributyl tetradecyl phosphonium ions. The obtained double‐modified MMT was melt compounded with polypropylene (PP) to obtain nanocomposites. The dispersion of the double‐modified MMT in PP was found to be greatly improved by the addition of PP‐graft‐maleic anhydride (PP‐g‐MA) as a “compatibilizer,” whose anhydride groups can react with the amino groups on the surface of the double‐modified MMT platelets and thus improve the dispersion of MMT in PP. Fourier transform infrared, X‐ray diffraction, transmission electron microscopy, thermogravimetric analysis, scanning electron microscopy, and tensile test were used to characterize the structure of the double‐modified MMT, morphology, and the thermal and mechanical properties of the nanocomposites. The results show that PP‐g‐MA promotes the formation of exfoliated/intercalated morphology and obviously increases the thermal properties, tensile strength, and Young's modulus of the PP/double‐modified MMT nanocomposites. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Comprehensive high‐performance epoxy nanocomposites co‐reinforced by organo‐montmorillonite and nano‐SiO2

Comprehensive high‐performance epoxy nanocomposites were successfully prepared by co‐incorporating organo‐montmorillonite (o‐MMT) and nano‐SiO₂ into epoxy matrix. Because of the strong interaction between nanoscale particles, the MMT layers were highly exfoliated, and the exfoliated nanoscale MMT monoplatelets took an interlacing arrangement with the nano‐SiO₂ particles in the epoxy matrix, as evidenced by X‐ray diffraction measurement and transmission electron microscopy inspection. Mechanical tests and thermal analyses showed that the resulting epoxy/o‐MMT/nano‐SiO₂ nanocomposites improved substantially over pure epoxy and epoxy/o‐MMT nanocomposites in tensile modulus, tensile strength, flexural modulus, flexural strength, notch impact strength, glass transition temperature, and thermal decomposition temperature. This study suggests that co‐incorporating two properly selected nanoscale particles into polymer is one pathway to success in preparing comprehensive high‐performance polymer nanocomposites. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Study of nanocomposites prepared by melt blending TPU and montmorillonite

The intercalated thermoplastic polyurethane (TPU)/montmorillonite (MMT) nanocomposites were prepared by melt blending TPU and organic octadecylammonium‐treated MMT (ODA‐MMT) at 150–155°C for 10 min. Compared with those of TPU/montmorillonite composites, the interface interaction and dispersion of TPU/ODA‐MMT nanocomposites were improved remarkably. The tensile strength and tear strength of the TPU/ODA‐MMT nanocomposites were higher than those of pure TPU, and the MMT platelets dispersed on the nanometer scale in TPU matrix had reinforce effect. Due to the “labyrinth” effect of the MMT platelets dispersed on the nanometer scale in the TPU matrix caused by the eximious barrier and strong interaction between the MMT platelets and TPU, the temperature of initial weight loss of the TPU/ODA‐MMT nanocomposites was higher than that of pure TPU and TPU/MMT composites in the second thermodegradation step. POLYM. COMPOS., 2008. © 2008 Society of Plastics Engineers     

Poly(ethylene‐co‐vinyl acetate)/calcium phosphate nanocomposites: Thermo mechanical and gas permeability measurements

Poly(ethylene‐co‐vinyl acetate) (EVA)/Calcium phosphate nanocomposites were prepared by melt mixing in a Brabender plasticoder. Nanoparticles of calcium phosphate were synthesized by the polymer‐mediated synthesis and characterized by X‐ray diffractometry and transmission electron microscopy. Mechanical properties such as tensile strength, tensile modulus, tear strength, etc., were measured with respect to the filler loading. Thermal stability of the composites under nitrogen atmosphere was also measured. The composites showed better thermal stability due to the nanoreinforcement. Oxygen gas permeability of the composites showed considerable decrease due to tortuous path created by the nanofillers. POLYM. COMPOS., 2010. © 2009 Society of Plastics Engineers     

Properties and characterization of ([Mengkuang leaf fiber]‐filled ethylene vinyl acetate)/(natural rubber) blend: Effects of blending sequences and mengkuang leaf fiber loading

(Ethylene vinyl acetate [EVA])/(natural rubber [NR])/(Mengkuang leaf fiber) (MLF) thermoplastic elastomer composites were prepared by using three different blending sequences in an internal mixer. The blending sequences studied were (i) B1: NR was added followed by MLF into the molten EVA; (ii) B2: MLF was added followed by NR into the molten EVA; (iii) B3: MLF was added followed by EVA into the molten NR. The effect of different blending sequences and fiber loadings from 10 to 40 parts by weight per hundred parts of resin on the torque development, tensile properties, thermal degradation, and morphology of EVA/NR/MLF composites was studied. Of the blending sequences investigated, the B1 system is considered the best method for the preparation of EVA/NR/MLF composites. The B1 system produces composites with lower stabilization torque, higher tensile strength, and better thermal stability compared with other systems. At 40 parts by weight per hundred parts of resin of MLF loading, the tensile strength of the composite prepared by using the B1 system was 15% higher than that of B2 system composites, and 8% higher than that of the B3 system. Scanning electron micrographs of the tensile fracture surfaces indicated this system also had good fiber dispersion in the EVA/NR matrix. An increase in MLF loading resulted in an increase of the values of the stabilization torque and the Young's modulus, but a decrease in values of the tensile strength, the elongation at break, and the thermal stability of the composites. Scanning electron microscopy revealed increased fiber pullout in the composites as the loading increased. J. VINYL ADDIT. TECHNOL., 24:109–115, 2018. © 2016 Society of Plastics Engineers     

Effect of functionalized nanosilica on properties of polyoxymethylene‐matrix nanocomposites

Amino group and methyl group functionalized nano‐silica (coded as RNS and DNS) particulates were separately used as nanofillers to prepare polyxymethylene‐matrix (denoted as POM‐matrix) nanocomposites by melt blending. The tensile strength, Young's modulus, and impact toughness of as‐prepared POM‐matrix nanocomposites were measured, and their thermal decomposition behavior and crystallization behavior were analyzed by means of thermogravimetric measurement and differential scanning calorimetry and polarized light microscope. Moreover, the morphology of as‐prepared POM‐matrix nanocomposites was observed with a transmission electron microscope. Results show that incorporating a proper content of RNS and DNS contributes to improve the tensile strength, Young's modulus and impact toughness of POM, and POM‐DNS nanocomposites with a high content of inorganic filler have better mechanical properties than POM‐RNS counterparts. Besides, POM‐matrix nanocomposites have a higher crystallization onset temperature and a smaller grain size than neat POM, which is due to the heterogeneous nucleation effect of DNS and RNS. Moreover, incorporating RNS containing surface amino group helps to increase the thermal stability of POM‐RNS nanocomposites and leads to an increase of initial decomposition temperature by about 27°C; but the introduction of DNS has little effect on the thermal decomposition behavior of POM. The reason lies in that RNS containing surface amino group can strongly chemically interact with thermal decomposed products of POM (it can absorb formaldehyde and formic acid generated via thermal decomposition of POM) but DNS with surface methyl group cannot absorb formaldehyde and formic acid. POLYM. COMPOS., 35:127–136, 2014. © 2013 Society of Plastics Engineers     

Effective preparation and characterization of montmorillonite/poly(ε‐caprolactone)‐based polyurethane nanocomposites

In this study, montmorillonite (MMT)/poly(?‐caprolactone)‐based polyurethane cationomer (MMT/PCL‐PUC) nanocomposites were prepared and their mechanical properties, thermal stability, and biodegradability were investigated. PCL‐PUC has 3 mol % of quaternary ammonium groups in the main chain. The MMT was successfully exfoliated and well dispersed in the PCL‐PUC matrix for up to 7 wt % of MMT. The 3 mol % of quaternary ammonium groups facilitated exfoliation of MMT. The 1 wt % MMT/PCL‐PUC nanocomposites showed enhanced tensile properties relative to the pure PCL‐PU. As the MMT content increased in the MMT/PCL‐PUC nanocomposites, the degree of microphase separation of PCL‐PUC decreased because of the strong interactions between the PCL‐PUC chains and the exfoliated MMT layers. This resulted in an increase in the Young's modulus and a decrease in the elongation at break and maximum stress of the MMT/PCL‐PUC nanocomposites. Biodegradability of the MMT/PCL‐PUC nanocomposites was dramatically increased with increasing content of MMT, likely because of the less phase‐separated morphology of MMT/PCL‐PUC. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Rubber‐toughened polypropylene nanocomposite: Effect of polyethylene octene copolymer on mechanical properties and phase morphology

Rubber‐toughened polypropylene (PP)/org‐Montmorillonite (org‐MMT) nanocomposite with polyethylene octene (POE) copolymer were compounded in a twin‐screw extruder at 230°C and injection‐molded. The POE used had 25 wt % 1‐octene content and the weight fraction of POE in the blend was varied in the range of 0–20 wt %. X‐ray diffraction analysis (XRD) revealed that an intercalation org‐MMT silicate layer structure was formed in rubber‐toughened polypropylene nanocomposites (RTPPNC). Izod impact measurements indicated that the addition of POE led to a significant improvement in the impact strength of the RTPPNC, from 6.2 kJ/m² in untoughened PP nanocomposites to 17.8 kJ/m² in RTPPNC containing 20 wt % POE. This shows that the POE elastomer was very effective in converting brittle PP nanocomposites into tough nanocomposites. However, the Young's modulus, tensile strength, flexural modulus, and flexural strength of the blends decreased with respect to the PP nanocomposites, as the weight fraction of POE was increased to 20 wt %. Scanning electron microscopy (SEM) was used for the investigation of the phase morphology and rubber particles size. SEM study revealed a two‐phase morphology where POE, as droplets was dispersed finely and uniformly in the PP matrix. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 99: 3441–3450, 2006     

Influence of rubber content on mechanical,thermal, and morphological behavior of natural rubber toughened poly(lactic acid)–multiwalled carbon nanotube nanocomposites

The effects of natural rubber (NR) on the mechanical, thermal, and morphological properties of multiwalled carbon nanotube (CNT) reinforced poly(lactic acid) (PLA) nanocomposites prepared by melt blending were investigated. A PLA/NR blend and PLA/CNT nanocomposites were also produced for comparison. The tensile strength and Young's modulus of PLA/CNT nanocomposites improved significantly, whereas the impact strength decreased compared to neat PLA. The incorporation of NR into PLA/CNT significantly improved the impact strength and elongation at break of the nanocomposites, which showed approximately 200% and 850% increases at 20 wt % NR, respectively. However, the tensile strength and Young's modulus of PLA/NR/CNT nanocomposites decreased compared to PLA/CNT nanocomposites. The morphology analysis showed the homogeneous dispersion of NR particles in PLA/NR/CNT nanocomposites, while CNTs preferentially reside in the NR phase rather than the PLA matrix. In addition, the incorporation of NR into PLA/CNT lowered the thermal stability and glass‐transition temperature of the nanocomposites. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 44344.     

Effect of oligomeric‐modified montmorillonite on morphology and properties of polycarbonate/montmorillonite nanocomposites

Low‐molecular‐weight copolymers of styrene and vinylbenzyl ammonium salts (oligomeric surfactant) were used to modify montmorillonite (MMT). The oligomeric‐modified MMT showed good thermal stability, which made it suitable to be used for preparing polycarbonate(PC)/MMT nanocomposites at high temperature. A different series of PC/MMT nanocomposites had been prepared by melt processing using a twin screw extruder. The effect of oligomeric surfactant structure and clay loading on the morphology, mechanical property, thermal stability, and color appearance of the nanocomposites were explored. The results of X‐ray diffraction and transmission electron microscopy analyses indicated that the PC/MMT nanocomposites had partially exfoliated structures. The PC/MMT nanocomposites were found to retain light colored, which was important for optical application. Compared to neat PC, the nanocomposites showed better properties of thermal stability and heat insulation. The mechanical properties of the nanocomposites are significantly enhanced by incorporating clay into the PC matrix. The tensile strength of nanocomposites with 2 wt% clay content was up to 55 MPa, which was much higher than that of the neat PC (37 MPa). The maximum tensile modulus value was 19% higher than that of neat PC. POLYM. COMPOS., 2013. © 2013 Society of Plastics Engineers     

Preparation and Characterization of Ethylene Vinyl Acetate (EVA)/Natural Rubber (SMR L)/Organoclay Nanocomposites: Effect of Blending Sequences and Organoclay Loading

Ethylene vinyl acetate (EVA)/natural rubber (SMR L)/organoclay thermoplastic elastomer nanocomposites were melt compounded in an internal mixer, Haake Rheometer, at 120°C and 50 rpm rotor speed. In this paper, we demonstrate the effect of different blending sequences and organoclay loading from 2 to 10 phr (parts per hundred resins) on the tensile properties, morphology, thermal degradation, flammability, and water absorption behavior of EVA/SMR L/organoclay nanocomposites. EVA/SMR L/organoclay TPE nanocomposites were prepared by three different blending sequences, and each exhibited different tensile properties. Results indicated that the presence of organoclay increases the tensile properties, resistance toward thermal degradation, resistance to water permeation, and flame retardancy for all the nanocomposites prepared via different blending sequences. However, the optimum results for all the properties studied were achieved when EVA was blended with organoclay first and SMR L was incorporated later into the blend. The optimum organoclay loading was achieved at 2 phr. Results from scanning electron microscopy (SEM) and X-ray diffraction (XRD) studies showed that at 2 phr organoclay loading, nanostructures of individual silicate layers were achieved, whereas at 8 phr organoclay loading, agglomeration was observed. Flammability of the nanocomposites decreased when the organoclay loading increased.     

Ethylene vinyl acetate/ethylene propylene diene terpolymer‐blend‐layered double hydroxide nanocomposites

Ethylene vinyl acetate (EVA‐45)/ethylene propylene diene terpolymer (EPDM) blend‐layered double hydroxide (LDH) nanocomposites have been prepared by solution blending of 1:1 weight ratio of EVA and EPDM with varying amounts of organo LDH (DS‐LDH). X‐ray diffraction and transmission electron microscopy analysis suggest the formation of partially exfoliated EVA/EPDM/DS‐LDH nanocomposites. Measurement of mechanical properties of the nanocomposites (3 wt% DS‐LDH content) show that the improvement in tensile strength and elongation at break are 35 and 12% higher than neat EVA/EPDM blends. Dynamic mechanical thermal analysis also shows that the storage modulus of the nanocomposites at glass transition temperature is higher compared to the pure blend. Such improvements in mechanical properties have been correlated in terms of fracture behavior of the nanocomposites using scanning electron microscopy analysis. Thermal stability of the prepared nanocomposites is substantially higher compared to neat EVA/EPDM blend, confirming the formation of high‐performance polymer nanocomposites. POLYM. ENG. SCI., 2009. © 2009 Society of Plastics Engineers     

Natural rubber/poly(ethylene‐co‐vinyl acetate)‐blend‐based nanocomposites

Natural rubber (NR)/poly(ethylene‐co‐vinyl acetate) (EVA) blend–clay nanocomposites were prepared and characterized. The blend nanocomposites were prepared through the melt mixing of NR/EVA in a ratio of 40/60 with various amounts of organoclay with an internal mixer followed by compression molding. X‐ray diffraction patterns revealed that the nanocomposites formed were intercalated. The formation of the intercalated nanocomposites was also indicated by transmission electron microscopy. Scanning electron microscopy, used to study the fractured surface morphology, showed that the distribution of the organoclay in the polymer matrix was homogeneous. The tensile modulus of the nanocomposites increased with an increase in the organoclay content. However, an increase in the organoclay content up to 5 phr did not affect the tensile strength, but the organoclay reduced this property when it was increased further. This study also indicated that a low silicate content dispersed in the blend matrix was capable of increasing the storage modulus of the material. The addition of the organoclay also increased the decomposition temperature of the NR/EVA blends. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 353–362, 2006     

The effects of soft‐segment molecular weight and organic modifier on properties of organic‐modified MMT‐PU nanocomposites

The effects of soft‐segment molecular weight and organic modification of montmorillonite (MMT) on thermal and mechanical properties of segmented polyurethane (PU) elastomers were investigated. The PU/MMT nanocomposites were prepared by in situ polymerization, and the compositions included soft segments with number average molecular weights of 1000, 2000, and 2900, and organic‐modified MMT (including MMT‐30B and MMT‐I30E). The nanocomposites produced were characterized using wide‐angle X‐ray diffraction (WAXD), transmission electron microscopy (TEM), Fourier transform infrared spectroscopy (FTIR), differential scanning calorimetry (DSC), and mechanical testing. The TEM and XRD results revealed that both MMT‐30B and MMT‐I30E were intercalated, and partially exfoliated by the PU. Mechanical tests showed that the PU1000 series in soft‐segment molecular weight yielded superior tensile properties compared with the PU2000 and PU2900 series. Also, for a given molecular weight of soft segment in PU, the MMT‐30B nanocomposites exhibited greater increases in Young's modulus, tensile strength, and elongation at break than the MMT‐I30E counterpart, and the crystallinity of PU was enhanced by the clays. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009