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1.
Tempered martensite embrittlement (TME) was studied in vacuum-melted 4130 steel with either 0.002 or 0.02 wt pct P. TME was observed as a severe decrease in Charpy V-notch impact energy, from 46 ft-lb. at 200 °C to 35 ft-lb. at 300 °C in the low P alloy. The impact energy of the high P alloy was consistently lower than that of the low P alloy in all tempered conditions. Fracture was transgranular for all specimens; therefore, segregation of P to the prior austenitic grain boundaries was not a factor in the o°Currence of TME. Analysis of load-time curves obtained by instrumented Charpy testing revealed that the embrittlement is associated with a drop in the pre-maximum-load and post-unstable-fracture energies. In specimens tempered at 400 °C the deleterious effect of phosphorus on impact energy became pronounced, a result more consistent with classical temper embrittlement rather than TME. A constant decrease in pre-maximum-load energy due to phosphorus content was observed. The pre-maximum-load energy decreases with increasing tempering temperature in the range of 200 °C to 400 °C, a result explained by the change in work hardening rate. Carbon extraction replicas of polished and etched as-quenched specimens revealed the presence of Fe2MoC and/or Fe3C carbides retained after austenitizing. Ductile crack extension close to the notch root was related to the formation of fine micro voids at the retained carbides. This paper is based on a presentation made at the “pcter G. Winchell Symposium on Tempering of Steel” held at the Louisville Meeting of The Metallurgical Society of AIME, October 12-13, 1981, under the sponsorship of the TMS-AIME Ferrous Metallurgy and Heat Treatment Committees.  相似文献   

2.
The toughness of SAE 4340 steel with low (0.003 wt pct) and high (0.03 wt pct) phosphorus has been evaluated by Charpy V notch (CVN) impact and compact tension plane strain fracture toughness (K 1c) tests of specimens quenched and tempered up to 673 K (400°C). Both the high and low P steel showed the characteristic tempered martensite embrittlement (TME) plateau or trough in room temperature CVN impact toughness after tempering at temperatures between 473 K (200°C) and 673 K (400°C). The CVN energy absorbed by low P specimens after tempering at any temperature was always about 10 J higher than that of the high P specimens given the same heat treatment. Interlath carbide initiated cleavage across the martensite laths was identified as the mechanism of TME in the low P 4340 steel, while intergranular fracture, apparently due to a combination of P segregation and carbide formation at prior austenite grain boundaries, was associated with TME in the high P steel.K IC values reflected TME in the high P steels but did not show TME in the low P steel, a result explained by the formation of a narrow zone of ductile fracture adjacent to the fatigue precrack during fracture toughness testing. The ductile fracture zone was attributed to the low rate of work hardening characteristic of martensitic steels tempered above 473 K (200°C).  相似文献   

3.
Charpy V-notch (CVN) specimens from experimental heats of 5160 steel containing 0.001 and 0.034 mass pct phosphorus were austenitized at temperatures between 830 °C and 1100 °C, quenched to martensite, and tempered at temperatures between 100 °C and 500 °C. Scanning electron microscopy (SEM) was used to characterize the fracture surfaces of tested CVN specimens and carbide formation on prior austenite grain boundaries. Quench embrittlement, the susceptibility to intergranular fracture in as-quenched and low-temperature tempered high-carbon steels due to cementite formation as affected by phosphorus segregation on austenite grain boundaries, developed readily in specimens of the high phosphorus steel austenitized at all temperatures. The low phosphorus steel developed quench embrittlement only after austenitizing at 1100 °C. Intergranular fractures correlated with low room-temperature CVN impact toughness. The results are discussed with respect to the dissolution of carbides during austenitizing and the effect of phosphorus on grain boundary, carbide formation, and stability.  相似文献   

4.
This study is concerned with a correlation between the microstructure and fracture behavior of two AISI 4340 steels which were vacuum induction melted and then deoxidized with aluminum and titanium additions. This allowed a comparison between microstructures that underwent large increases in grain size and those that did not. When the steels were tempered at 350°C,K Ic and Charpy impact energy plots showed troughs which indicated tempered martensite embrittlement (TME). The TME results of plane strain fracture toughness are interpreted using a simple ductile fracture initiation model based on large strain deformation fields ahead of cracks, suggesting thatK Icscales roughly with the square root of the spacing of cementite particles precipitated during the tempering treatment. The trough in Charpy impact energy is found to coincide well with the amount of intergranular fracture and the effect of segregation of phosphorus on the austenite grain boundaries. In addition, cementite particles are of primary importance in initiating the intergranular cracks and, consequently, reducing the Charpy energy. These findings suggest that TME in the two 4340 steels studied can be explained quantitatively using different fracture models.  相似文献   

5.
Mechanisms of tempered martensite embrittlement in low alloy steels   总被引:1,自引:0,他引:1  
An investigation into the mechanisms of tempered martensite embrittlement (TME), also know as “500°F” or “350°C” or one-step temper embrittlement, has been made in commercial, ultra-high strength 4340 and Si-modified 4340 (300-M) alloy steels, with particular focus given to the role of interlath films of retained austenite. Studies were performed on the variation of i) strength and toughness, and ii) the morphology, volume fraction and thermal and mechanical stability of retained austenite, as a function of tempering temperature, following oil-quenching, isothermal holding, and continuous air cooling from the austenitizing temperature. TME was observed as a decrease in bothK Ic and Charpy V-notch impact energy after tempering around 300°C in 4340 and 425°C in 300-M, where the mechanisms of fracture were either interlath cleavage or largely transgranular cleavage. The embrittlement was found to be concurrent with the interlath precipitation of cementite during temperingand the consequent mechanical instability of interlath films of retained austenite during subsequent loading. The role of silicon in 300-M was seen to retard these processes and hence retard TME to higher tempering temperatures than for 4340. The magnitude of the embrittlement was found to be significantly greater in microstructures containing increasing volume fractions of retained austenite. Specifically, in 300-M the decrease inK Ic, due to TME, was a 5 MPa√m in oil quenched structures with less than 4 pct austenite, compared to a massive decrease of 70 MPa√m in slowly (air) cooled structures containing 25 pct austenite. A complete mechanism of tempered martensite embrittlement is proposed involving i) precipitation of interlath cementite due to partial thermal decomposition of interlath films of retained austenite, and ii) subsequent deformation-induced transformation on loading of remaining interlath austenite, destabilized by carbon depletion from carbide precipitation. The deterioration in toughness, associated with TME, is therefore ascribed to the embrittling effect of i) interlath cementite precipitates and ii) an interlath layer of mechanically-transformed austenite,i.e., untempered martensite. The presence of residual impurity elements in prior austenite grain boundaries, having segregated there during austenitization, may accentuate this process by providing an alternative weak path for fracture. The relative importance of these effects is discussed. Formerly with the Lawrence Berkeley Laboratory, University of California.  相似文献   

6.
The effect of tempering on the mechanical properties and fracture behavior of two 3 pct Co-modified 9 pct Cr steels with 2 and 3 wt pct W was examined. Both steels were ductile in tension tests and tough under impact tests in high-temperature tempered conditions. At T  923 K (650 °C), the addition of 1 wt pct W led to low toughness and pronounced embrittlement. The 9Cr2W steel was tough after low-temperature tempering up to 723 K (450 °C). At 798 K (525 °C), the decomposition of retained austenite induced the formation of discontinuous and continuous films of M23C6 carbides along boundaries in the 9Cr2W and the 9Cr3W steels, respectively, which led to tempered martensite embrittlement (TME). In the 9Cr2W steel, the discontinuous boundary films played a role of crack initiation sites, and the absorption energy was 24 J cm?2. In the 9Cr3W steel, continuous films provided a fracture path along the boundaries of prior austenite grains (PAG) and interlath boundaries in addition that caused the drop of impact energy to 6 J cm?2. Tempering at 1023 K (750 °C) completely eliminated TME by spheroidization and the growth of M23C6 carbides, and both steels exhibited high values of adsorbed energy of ≥230 J cm?2. The addition of 1 wt pct W extended the temperature domain of TME up to 923 K (650 °C) through the formation of W segregations at boundaries that hindered the spheroidization of M23C6 carbides.  相似文献   

7.
Electron microscopy, diffraction and microanalysis, X-ray diffraction, and auger spectroscopy have been used to study quenched and quenched and tempered 0.3 pct carbon low alloy steels. Some in situ fracture studies were also carried out in a high voltage electron microscope. Tempered martensite embrittlement (TME) is shown to arise primarily as a microstructural constraint associated with decomposition of interlath retained austenite into M3C films upon tempering in the range of 250 °C to 400 °C. In addition, intralath Widmanstätten Fe3C forms from epsilon carbide. The fracture is transgranular with respect to prior austenite. The situation is analogous to that in upper bainite. This TME failure is different from temper embrittlement (TE) which occurs at higher tempering temperatures (approximately 500 °C), and is not a microstructural effect but rather due to impurity segregation (principally sulfur in the present work) to prior austenite grain boundaries leading to intergranular fracture along those boundaries. Both failures can occur in the same steels, depending on the tempering conditions.  相似文献   

8.
Electron microscopy, diffraction and microanalysis, X-ray diffraction, and auger spectroscopy have been used to study quenched and quenched and tempered 0.3 pct carbon low alloy steels. Somein situ fracture studies were also carried out in a high voltage electron microscope. Tempered martensite embrittlement (TME) is shown to arise primarily as a microstructural constraint associated with decomposition of interlath retained austenite into M3C filMs upon tempering in the range of 250 °C to 400 °C. In addition, intralath Widmanstätten Fe3C forms from epsilon carbide. The fracture is transgranular with respect to prior austenite. The sit11Ation is analogous to that in upper bainite. This TME failure is different from temper embrittlement (TE) which o°Curs at higher tempering temperatures (approximately 500 °C), and is not a microstructural effect but rather due to impurity segregation (principally sulfur in the present work) to prior austenite grain boundaries leading to intergranular fracture along those boundaries. Both failures can o°Cur in the same steels, depending on the tempering conditions.  相似文献   

9.
The delamination or splitting of mechanical test specimens of rolled steel plate is a phenomenon that has been studied for many years. In the present study, splitting during fracture of tensile and Charpy V-notch (CVN) test specimens is examined in a high-strength low-alloy plate steel. It is shown that delamination did not occur in test specimens from plate in the as-rolled condition, but was severe in material tempered in the temperature range 500 °C to 650 °C. Minor splitting was seen after heating to 200 °C, 400 °C, and 700 °C. Samples that had been triple quenched and tempered to produce a fine equiaxed grain size also did not exhibit splitting. Microstructural and preferred orientation studies are presented and are discussed as they relate to the splitting phenomenon. It is concluded that the elongated as-rolled grains and grain boundary embrittlement resulting from precipitates (carbides and nitrides) formed during reheating were responsible for the delamination.  相似文献   

10.
A study of the micro-mechanisms of tempered martensite embrittlement was made on a series of 4340-type steels in which the contents of manganese, silicon, and trace impurities, especially phosphorus and sulfur, were varied. One plain-carbon steel was also examined. The study employed Charpy impact tests and four-point slow-bend tests coupled with an elastic-plastic stress analysis, as well as scanning electron fractography, Auger electron spectroscopy, transmission electron microscopy of extraction replicas, and magnetic measurements of the transformation of retained austenite. The results indicate that in these steels the TME phenomenon is an intergranular embrittlement problem caused by carbide precipitation on prior austenite grain boundaries which are already weakened by segregated phosphorus and sulfur. The transformation of intragranular retained austenite is concluded not to be of primary significance in the TME in these steels, although it may contribute to the magnitude of the TME toughness trough.  相似文献   

11.
Cryogenic treatment is employed for high speed tool steels in order to enhance their wear resistance. The improvement in wear resistance is associated with a decrease in retained austenite and or by formation of eta-carbide/nano-scale carbides. In the present work, a complex alloyed high speed tool steel (M35) specimens were hardened at 1,200?°C, triple tempered at 400?°C, cryosoaked at ?185?°C for 4?C48?h and soft tempered (100?°C). The microstructure of the samples were characterised for hardness, carbide density, impact energy, wear loss and residual stress. Influence of these measured parameters on wear behaviour was studied to understand underlying wear mechanism. The cryotreated specimens exhibited mild to stable wear transition at 16?h and then subsequent wear stabilisation for all higher cryosoaking intervals.  相似文献   

12.
A study on the phenomenon of tempered martensite embrittlement (TME) has been made in experimental Fe-Mo-C and Fe-W-C steel. Charpy impact testing was conducted to evaluate the impact toughness, sensitive to TME. Retained austenite was observed by an analytical transmission electron microscopy in both steels. Both steels represented TME. TME was correlated with the formation of the interlath cementite, resulting from the decomposition of interlath retained austenite. TME occurred in a limited range of test temperatures where the interlath cementite could act as a source of embrittling cracks. Therefore, both the interlath cementite resulting from the decomposition of the interlath retained austenite, and the level of matrix toughness, enabling the interlath cementite to act as an effective embrittler, are necessary to produce TME.  相似文献   

13.
Strength and toughness of Fe-10ni alloys containing C,Cr, Mo,and Co   总被引:8,自引:0,他引:8  
The effects of C (0.10 to 0.20 pct), Cr (0 to 3 pct), Mo (0 to 2 pct), and Co (0 to 8 pct) on the yield strength, toughness (Charpy shelf energy), and tempering behavior of martensitic lONiCr-Mo-Co steels have been investigated. Variations in the carbon content between 0.10 and 0.20 pct result in yield strengths between 160 and 210 ksi (1.1 and 1.45 GN/m2) when these steels are tempered at 900° to 1000°F (480° to 540°C) for times of 1 to 100 h. These steels exhibit a secondary-hardening peak at 900° to 1000° F (480° to 540°C) where coarse Fe3C carbides are gradually replaced by a fine, dislocation-nucleated dispersion of (Mo, Cr)2C carbides. Maximum toughness at a given yield strength in these steels is only obtained when they are tempered for sufficiently long times so that the coarse Fe3C carbides are completely dissolved. Molybdenum is primarily responsible for the secondary-hardening peak observed in these steels. However, chromium additions do result in lower secondaryhardening temperatures and promote coarsening of the secondary-hardening carbide. Best combinations of strength and toughness are obtained with steels containing 2 pct Cr and 1 pct Mo. Cobalt increases the yield strength of these steels over the entire tempering range and results in a higher secondary-hardening peak. This effect of cobalt is attributed to 1) a retardation in the rate of recovery of the dislocation substructure of the martensite, 2) the formation of a finer dispersion of secondary-hardening carbides, and 3) solid-solution strengthening. The finer dispersion of secondary-hardening carbides in steels containing cobalt is favored by the finer dislocation substructure in these steels since the (Mo, Cr)2C carbide is dislocation-nucleated. This fine dispersion of (Mo, Cr)2C carbide combined with the high nickel content accounts for the excellent combination of strength and toughness exhibited by these steels.  相似文献   

14.
Two 52100 steels, one containing 0.009 pct P, the other 0.023 pct P, were homogenized at 1150 °C, slowly cooled to form proeutectoid carbides and pearlite, partially spheroidized, austenitized at 850 °C for one hour, oil quenched, and tempered at 200 °C. Light microscopy and transmission electron microscopy of carbon extraction replicas showed that cementite particles were retained as three different morphologies in the fine-grained austenite formed during the 850 °C intercritical austenitizing treatment. The morphologies are characterized as follows: (1) closely spaced intragranular carbides most of which are less than 0.25 μm in diameter, (2) carbides about 1 μm in diameter, located on austenite grain boundaries, and (3) branched proeutectoid carbides arranged in networks corresponding to the coarse, 130 μm diameter austenite grains formed during homogenizing. The major effect of high phosphorus content was to retard the spheroidization of the retained carbides.  相似文献   

15.
Dual-phase steel with ferrite-martensite-bainite microstructure exhibited secondary hardening in the subcritical heat affected zone during fiber laser welding. Rapid isothermal tempering conducted in a Gleeble simulator also indicated occurrence of secondary hardening at 773 K (500 °C), as confirmed by plotting the tempered hardness against the Holloman–Jaffe parameter. Isothermally tempered specimens were characterized by analytic transmission electron microscopy and high-angle annular dark-field imaging. The cementite (Fe3C) and TiC located in the bainite phase of DP steel decomposed upon rapid tempering to form needle-shaped Mo2C (aspect ratio ranging from 10 to 25) and plate-shaped M4C3 carbides giving rise to secondary hardening. Precipitation of these thermodynamically stable and coherent carbides promoted the hardening phenomenon. However, complex carbides were only seen in the tempered bainite and were not detected in the tempered martensite. The martensite phase decomposed into ferrite and spherical Fe3C, and interlath-retained austenite decomposed into ferrite and elongated carbide.  相似文献   

16.
This paper reports a study of tempered martensite embrittlement in a Ni-Cr steel doped with 0.01 wt pct S. The segregation of sulfur to the grain boundaries and the associated embrittlement of this material are very dependent upon the austenitizing temperature. If the austenitizing temperature is below 1050 °C very little embrittlement and very little intergranular fracture are observed because sulfur remains precipitated as chromium sulfide. At higher austenitizing temperatures the sulfides dissolve and sulfur segregates to the grain boundaries. Because of the high bulk content, the sulfur concentration at the grain boundaries becomes great enough for the sulfides to reprecipitate there. This leads to low energy intergranular ductile fracture. However, some sulfur remains unprecipitated at the boundary and can lower the cohesive strength across the boundary. When plate-like cementite precipitates at the grain boundary during tempering heat treatments at 300 to 400 °C, the combination of the carbides and the unprecipitated sulfur causes intergranular fracture and tempered martensite embrittlement.  相似文献   

17.
In an attempt to understand the role of retained austenite on the cryogenic toughness of a ferritic Fe-Mn-AI steel, the mechanical stability of austenite during cold rolling at room temperature and tensile deformation at ambient and liquid nitrogen temperature was investigated, and the microstructure of strain-induced transformation products was observed by transmission electron microscopy (TEM). The volume fraction of austenite increased with increasing tempering time and reached 54 pct after 650 °C, 1-hour tempering and 36 pct after 550 °C, 16-hour tempering. Saturation Charpy impact values at liquid nitrogen temperature were increased with decreasing tempering temperature, from 105 J after 650 °C tempering to 220 J after 550 °C tempering. The room-temperature stability of austenite varied significantly according to the + γ) region tempering temperature;i.e., in 650 °C tempered specimens, 80 to 90 pct of austenite were transformed to lath martensite, while in 550 °C tempered specimens, austenite remained untransformed after 50 pct cold reductions. After tensile fracture (35 pct tensile strain) at -196 °C, no retained austenite was observed in 650 °C tempered specimens, while 16 pct of austenite and 6 pct of e-martensite were observed in 550 °C tempered specimens. Considering the high volume fractions and high mechanical stability of austenite, the crack blunting model seems highly applicable for improved cryogenic toughness in 550 °C tempered steel. Other possible toughening mechanisms were also discussed. Formerly Graduate Student, Seoul National University.  相似文献   

18.
Samples of INCONEL* 600 were examined in the mill-annealed and solution-annealed states, and after isothermal annealing at 400 °C and 650 °C. The corrosion behavior of the samples was examined, analytical electron microscopy was used to determine the microstructures present and the chemistry of grain boundaries, and Auger electron spectroscopy was used to measure grain boundary segregation. Samples of different alloys in the mill-annealed state were found to have quite different microstructures, with Cr-rich M7C3 carbides occurring either along grain boundaries or in intragranular sheets. The corrosion behavior of the samples correlated well with the occurrence of grain boundary chromium depletion. Solution annealing at 1190 °C caused dissolution of all carbides, whereas at 1100 °C the carbides either dissolved or the grain boundaries moved away from the carbides, depending upon alloy carbon content. Low-temperature annealing at 400 °C had little effect on millannealed or fully solutionized samples, but in samples with intragranular carbides present, the grain boundaries moved until intersecting or adjacent to the carbides. Isothermal annealing at 650 °C caused carbide nucleation and growth at grain boundaries in fully solutionized samples. Chromium depletion at grain boundaries accompanied carbide precipitation, with a minimum chromium level of 6 wt pct achieved after 5 hours. Healing was found to occur after 100 hours. Solution-annealed samples with intragranular carbides present had more rapid corrosion kinetics since the grain boundaries moved back to the existing carbides. Thermodynamic analysis of the chromium-depletion process showed good agreement with experimental measurements. The Auger results found only boron present at grain boundaries in the mill-annealed state. Aged samples had boron, nitrogen, and phosphorus present, with phosphorus and nitrogen segregating to the greatest extent. The kinetics of phosphorus segregation are much slower at 400 °C compared with 650 °C.  相似文献   

19.
A study of the structure and mechanical properties of Fe-Cr-Mo-C martensitic steels with and without boron addition has been carried out. Nonconventional heat treatments have subsequently been designed to improve the mechanical properties of these steels. Boron has been known to be a very potent element in increasing the hardenability of steel, but its effect on structure and mechanical properties of quenched and tempered martensitic steels has not been clear. The present results show that the as-quenched structures of both steels consist mainly of dislocated martensite. In the boron-free steel, there are more lath boundary retained austenite films. The boron-treated steel shows higher strengths at all tempering temperatures but with lower Charpy V-notch impact energies. Both steels show tempered martensite embrittlement when tempered at 350 °C for 1 h. The properties above 500 °C tempering are significantly different in the two steels. While the boron-free steel shows a continuous increase in toughness when tempered above 500 °C, the boron-treated steel suffers a second drop in toughness at 600 °C tempering. Transmission electron microscopy studies show that in the 600 °C tempered boron-treated steel large, more or less continuous cementite films are present at the lath boundaries, which are probably responsible for the embrittlement. The differences in mechanical properties at tempering temperatures above 500 °C are rationalized in terms of the effect of boron-vacancy interactions on the recovery and recrystallization behavior of these steels. Although boron seems to impair room temperature impact toughness at low strength levels, it does not affect this property at high strength levels. By simple nonconventinal heat treatments of the present alloys, martensitic steels may be produced with quite good strength-toughness properties which are much superior to those of existing commercial ultra-high strength steels. It is also shown that very good combinations of strength and toughness can be obtained with as-quenched martensitic steels.  相似文献   

20.
The fatigue crack growth rates,da/dN, and the fracture toughness, KIc have been measured in two high-carbon martensitic stainless steels, 440C and BG42. Variations in the retained austenite contents were achieved by using combinations of austenitizing temperatures, refrigeration cycles, and tempering temperatures. In nonrefrigerated 440C tempered at 150 °C, about 10 vol pct retained austenite was transformed to martensite at the fracture surfaces duringK Ic testing, and this strain-induced transformation contributed significantly to the fracture toughness. The strain-induced transformation was progressively less as the tempering temperature was raised to 450 °C, and at the secondary hardening peak, 500 °C, strain-induced transformation was not observed. In nonrefrigerated 440C austenitized at 1065 °C,K Ic had a peak value of 30 MPa m1/2 on tempering at 150 °C and a minimum of 18 MPa m1/2 on tempering at 500 °C. Refrigerated 440C retained about 5 pct austenite, and did not exhibit strain-induced transformation at the fracture surfaces for any tempering temperature. TheK Ic values for corresponding tempering temperatures up to the secondary peak in refrigerated steels were consistently lower than in nonrefrigerated steels. All of the BG42 specimens were refrigerated and double or quadruple tempered in the secondary hardening region; theK Ic values were 16 to 18 MPa m1/2 at the secondary peak. Tempered martensite embrittlement (TME) was observed in both refrigerated and nonrefrigerated 440C, and it was shown that austenite transformation does not play a role in the TME mechanism in this steel. Fatigue crack propagation rates in 440C in the power law regime were the same for refrigerated and nonrefrigerated steels and were relatively insensitive to tempering temperatures up to 500 °C. Above the secondary peak, however, the fatigue crack growth rates exhibited consistently lower values, and this was a consequence of the tempering of the martensite and the lower hardness. Nonrefrigerated steels showed slightly higher threshold values, ΔKth, and this was ascribed to the development of compressive residual stresses and increased surface roughening in steels which exhibit a strain-induced martensitic transformation.  相似文献   

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