Enhanced dielectric performances of polypropylene films via polarity adjustment by maleic anhydride‐grafted polypropylene

Maleic anhydride‐grafted polypropylene (MA‐g ‐PP) was hybridized with pure PP to form hybrid films with the aim to enhance the dielectric performances of the PP film via polarity adjustment. The changes of microstructure and crystallinity of PP matrix by MA‐g ‐PP incorporation were studied, and the polarity change was identified by the surface wettability. The dielectric behaviors of the hybrid films were explored. Increasing polarity of PP film leads to increase in dielectric constant but decrease in breakdown strength, and a balance is achieved in 10 vol % MA‐g ‐PP/PP hybrid film, with the maximum discharge energy density reaching 1.96 J cm^?3 and charge–discharge efficiency as high as 96%. The ultralow loss is attributed to the dense and homogeneous microstructure together with increased crystallinity induced by incorporation of MA‐g ‐PP. These PP‐based films with increased polarity not only show enhanced dielectric performances but also provide a type of matrix that would be compatible with polar fillers to further increase dielectric properties. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134 , 45029.     

Isothermal crystallization kinetics of polypropylene in melt‐mixed composites of polypropylene and multi‐walled carbon nanotubes

The isothermal crystallization behaviour of the polypropylene (PP) phase in PP/multi‐walled carbon nanotubes (MWCNTs) composites has been investigated via differential scanning calorimetric analysis, which showed the influence of the varying dispersion level of MWCNTs in the respective PP matrix. PP/MWCNTs composites were prepared via melt‐blending technique, wherein two different grades of MWCNTs of varying average “agglomerate” size and varying entanglements (N‐MWCNTs and D‐MWCNTs) were utilized. Furthermore, the influence of melt‐viscosity of the PP phase was investigated on the crystallization kinetics of the PP/MWCNTs composites. Heterogeneous nucleation ability of MWCNTs has resulted in a decrease in half time of crystallization (t _1/2) from ～14 min for pure PP to ～6 min for PP/N‐MWCNTs and ～11 min for PP/D‐MWCNTs composites at 1 wt% of MWCNTs at 132 °C. Overall rate of crystallization (k) has significantly increased to 4.9 × 10^?2 min^?1 for PP/N‐MWCNTs composite as compared with 6.2 × 10^?3 min^?1 for PP/D‐MWCNTs composite at 0.5 wt% of MWCNTs at 132 °C. Moreover, the effect of a novel organic modifier, Li‐salt of 6‐amino hexanoic acid along with a compatibilizer (PP‐g‐MA) has also been investigated on the crystallization kinetics of the PP phase in PP/MWCNTs composites. POLYM. ENG. SCI., 57:1136–1146, 2017. © 2017 Society of Plastics Engineers     

Electrical conductivity of LTA‐zeolite in the presence of poly(vinyl alcohol) and poly(vinyl pyrrolidone) polymers

In this work we studied the electrical behavior of Linde type A zeolite (K⁺) in the presence of two polymers, poly(vinyl alcohol) (PVA) and poly(vinyl pyrrolidone) (PVP), with excellent film forming properties. Homogeneous composite thin films of PVA/LTA‐zeolite and PVP/LTA‐zeolite were prepared with different zeolite concentrations. The current?voltage (I?V) characteristics of the composites were measured at different applied voltages. The results show that the conductivity properties are composition‐ratio‐dependent and are also related to the type of polymers. Moreover, a well‐defined step‐like change was detected in the I?V curve of PVP/LTA‐zeolite at very high applied voltage. © 2013 Society of Chemical Industry     

Effect of compatibilizer on morphology,thermal, and rheological properties of polypropylene/functionalized multi‐walled carbon nanotubes composite

Multi‐walled carbon nanotubes (MWCNTs) filled polypropylene (PP) composites were prepared by a corotating intermeshing twin screw extruder. To improve the dispersion of MWCNTs, the surface of MWCNT was modified with 1,10‐diaminodecane, and maleic anhydride grafted polypropylene (MA‐g‐PP) was used as a compatibilizer. Micrographs of well dispersed functionalized MWCNTs (diamine‐MWCNT) were observed due to the reaction between MA‐g‐PP and diamine‐MWCNT in PP/MA‐g‐PP/diamine‐MWCNTs composites. The different behaviors in crystallization and melting temperatures of PP/MA‐g‐PP/diamine‐MWCNTs composite were observed compared to PP and PP/neat‐MWCNT. Especially, the decomposition temperature of the composite was increased by 50°C compared to PP. PP/MA‐g‐PP/diamine‐MWCNTs composite showed the highest complex viscosity. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Characterization and application of polypropylene films modified with stimuli‐sensitive copolymers with an Ar‐plasma postpolymerization technique

Surface‐modified polypropylene (PP) films with thermally and photochemically sensitive copolymers consisting of N‐(2‐hydroxypropyl)methacrylamide (HPMA) and 4‐(4‐methoxyphenylazo)phenyl methacrylate (MPAP), poly(HPMA‐co‐MPAP)‐g‐PP (abbreviated g‐PP) film, were prepared by graft copolymerization with an Ar‐plasma postpolymerization technique. The surfaces of the g‐PP films were characterized by means of X‐ray photoelectron spectroscopy; the percentage grafting of poly(HPMA‐co‐MPAP) with a number‐average molecular weight of 3.28 × 10⁴ was 7.12%, and the molar ratio of HPMA–MPAH in the copolymer was 0.75:0.25. The stimuli‐sensitive adsorption of albumin and polystyrene microspheres on the g‐PP film was also measured. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 143–148, 2003     

Multiwalled carbon nanotubes‐based polypropylene composites: Influence of interfacial interaction on the crystallization behavior of polypropylene

Composites of polypropylene (PP) and multi‐walled carbon nanotubes (MWCNTs) were prepared via melt‐mixing utilizing Li‐salt of 6‐amino heaxanoic acid (Li‐AHA) modified MWCNTs in the presence of a compatibilizer (polypropylene‐g‐maleic anhydride; PP‐g‐MA). Improved interaction between the anhydride group of PP‐g‐MA and the amine functionality of Li‐AHA was confirmed via FTIR and Raman spectroscopic analysis. A higher glass transition temperature (T_g) of the PP phase has been observed in these composites as compared to pristine MWCNTs‐based composites. The crystallization temperature (T_c) of the PP phase was increased as a function of pristine MWCNTs concentration in PP/MWCNTs composites indicating hetero‐nucleating action of MWCNTs. However, T_c value was decreased in the presence of Li‐AHA modified MWCNTs indicating the adsorbed Li‐AHA on the MWCNTs surface. Moreover, T_c value was higher in the presence of Li‐AHA modified MWCNTs with PP‐g‐MA as compared to that of without PP‐g‐MA, suggesting the desorbed Li‐AHA from the MWCNTs surface due to melt‐interfacial reaction. Further, MWCNTs were extracted by hot vacuum filtration technique from PP/MWCNTs composites containing Li‐AHA and PP‐g‐MA. The isothermal crystallization kinetics showed a variation in crystallization behavior of the PP phase in the corresponding composites as compared to the “extracted MWCNTs.” POLYM. ENG. SCI., 57:183–196, 2017. © 2016 Society of Plastics Engineers     

Structure–property relationship studies in amine functionalized multiwall carbon nanotubes filled polypropylene composite fiber

Amine functionalized multiwalled carbon nanotubes (a‐MWNT) based polypropylene (PP) composite fibers were prepared in the presence of polypropylene‐g‐maleic anhydride (PP‐g‐MA) by melt‐mixing followed by melt‐spinning with subsequent post‐drawing of the as‐spun fibers of varying draw ratio (DR). In order to enhance the interfacial interaction, a‐MWNT were utilized in combination with PP‐g‐MA during melt‐mixing. Fourier transform infrared spectroscopic analysis revealed the formation of imide bonds between MA functionality of PP‐g‐MA and amine functional group of a‐MWNT. Higher tensile properties of PP/a‐MWNT/PP‐g‐MA composite fibers were registered with varying DR of the as‐spun fiber. Orientation factors of a‐MWNT and PP chains along the fiber axis were correlated with the higher tensile modulus and tensile strength of PP/a‐MWNT/PP‐g‐MA composite fiber of varying DR. Crystallization studies indicated the role of hetero‐nucleating action of a‐MWNT in PP/a‐MWNT/PP‐g‐MA composite fiber. POLYM. ENG. SCI., 2012. © 2011 Society of Plastics Engineers     

Oxidative graft polymerization of aniline on the modified surface of polypropylene films

A novel method for preparing electrically conductive polypropylene‐graft‐polyacrylic acid/polyaniline (PP‐g‐PAA/PANI) composite films was developed. 1,4‐Phenylenediamine (PDA) was introduced on the surface of PP‐g‐PAA film, and then, chemical oxidative polymerization of aniline on PP‐g‐PAA/PDA film was carried out to prepare PP‐g‐PAA/PANI electrically conductive composite films. After each step of reaction, the PP film surface was characterized by attenuated total reflectance Fourier transform infrared spectroscopy. Static water contact angles of the PP, PP‐g‐PAA, and PP‐g‐PAA/PANI films were measured, and the results revealed that graft reactions took place as expected. The morphology of the PP‐g‐PAA film and the PP‐g‐PAA/PANI composite film were observed by atomic force microscopy. The conductivity and the thickness of the PP‐g‐PAA/PANI composite films with 1.5 wt % PANI were around 0.21 S/cm and 0.4 μm, respectively. The PANI on the PP‐g‐PAA/PANI film was reactivated and chain growing occurred to further improve the molecular weight of PANI. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 2442–2450, 2007     

Noncovalent compatibilization of polypropylene/MWCNT composites using an amino‐pyridine grafted polypropylene matrix

Polypropylene (PP)/multiwalled carbon nanotube (MWCNT) composites are prepared by implementing noncovalent compatibilization. The compatibilization method involves PP matrix functionalization with pyridine (Py) aromatic moieties, which are capable of π–π interaction with MWCNT sidewalls. Imaging revealed that the addition of 25 wt% of PP‐g‐Py to neat PP is capable of drastically reducing nanotube aggregate size and amount, compared to a matrix containing the equivalent amount of a maleated PP (PP‐g‐MA). Raman spectroscopy confirms improved polymer/nanotube interaction with the PP‐g‐Py matrix. The electrical percolation threshold appears at a MWCNT loading of approximately 1.2 wt%, and the maximum value of the electrical conductivity achieved is 10⁻² S/m, irrespective of the functionalization procedure. The modulus of the composites is improved with the addition of MWCNTs. Furthermore, composites functionalized with Py display significant improvements in composite ductility compared with their maleated counterparts because of the improved filler dispersion. POLYM. COMPOS., 37:2794–2802, 2016. © 2015 Society of Plastics Engineers     

Three‐component mixed matrix organic/inorganic hybrid membranes for pervaporation separation of ethanol–water mixture

Mixed matrix membranes (MMMs) were made by incorporating vinyltrimethoxysilane (VTMS)‐modified Silicalite‐1 zeolite nanoparticles (V‐Silicalite‐1 NPs) into fluorinated polybenzoxazine (F‐PBZ) modified polydimethylsiloxane (PDMS) polymer through in situ polymerization method. The membrane morphology, surface wettability, and pervaporation performance were systematically investigated. The addition of F‐PBZ into PDMS membranes resulted in substantially improved flux and marginal increase of separation factor, which is the result of higher free volume and higher hydrophobicity caused by the addition of F‐PBZ. The modification of Silicalite‐1 NPs improved the interfacial contact between zeolite crystals and polymer phase. The incorporation of hydrophobic V‐Silicalite‐1 zeolite NPs into the PDMS membranes led to much higher separation factor but reduced flux, which is the result of increased hydrophobicity and reduced free volume. The three‐component MMMs with V‐Silicalite‐1 zeolite NPs in the F‐PBZ fluorinated PDMS exhibited separation factor of 28.7 and flux of 0.207 kg m^?2 h^?1 for 5 wt % ethanol aqueous solution at 50 °C, while the pure PDMS membranes only had separation factor of 4.8 and flux of 0.088 kg m^?2 h^?1. The substantial increase of both flux and separation factor were attributed to the higher hydrophobicity and free volume caused by the incorporation of both hydrophobic zeolite crystals and F‐PBZ polymer into the PDMS membranes. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134 , 44753.     

Study on the microstructures and mechanical behaviour of compatibilized polypropylene/polyamide‐6 blends

A series of blends of polypropylene (PP)–polyamide‐6 (PA6) with either reactive polyethylene–octene elastomer (POE) grafted with maleic anhydride (POE‐g‐MA) or with maleated PP (PP‐g‐MA) as compatibilizers were prepared. The microstructures and mechanical properties of the blends were investigated by means of tensile and impact testing and by scanning electron microscopy and transmission electron microscopy. The results indicated that the miscibility of PP–PA6 blends was improved with the addition of POE‐g‐MA and PP‐g‐MA. For the PP/PA6/POE‐g‐MA system, an elastic interfacial POE layer was formed around PA6 particles and the dispersed POE phases were also observed in the PP matrix. Its Izod impact strength was four times that of pure PP matrix, whilst the tensile strength and Young's modulus were almost unchanged. The greatest tensile strength was obtained for PP/PA6/PP‐g‐MA blend, but its Izod impact strength was reduced in comparison with the pure PP matrix. © 2002 Society of Chemical Industry     

Effect of maleic anhydride grafted polypropylene on the mechanical and morphological properties of chemically modified short‐pineapple‐leaf‐fiber‐reinforced polypropylene composites

With the rising cost of petroleum‐based fibers, the utilization of plant fibers in the manufacture of polymer–matrix composites is gaining importance worldwide. The scope of this study was to examine the perspective of the use of pineapple leaf fibers (PALFs) as reinforcements for polypropylene (PP). These fibers are environmentally friendly, low‐cost byproducts of pineapple cultivation and are readily available in the northeastern region of India. Here, both untreated and treated pineapple fibers were used. Maleic anhydride grafted polypropylene (MA‐g‐PP) was used as a compatibilizing agent. The polymer matrix of PP was used to prepare composite specimens with different volume fractions (5–20%) of fibers by the addition of 5% of MA‐g‐PP. These specimens were tested for their mechanical properties, and additional assessments were made via observations by scanning electron microscopy, thermogravimetric analysis, and IR spectroscopy. Increase in the impact behavior, flexural properties, and tensile moduli of the composites were noticed, and these were more appreciable in the treated fibers mixed with MA‐g‐PP. PALF in 10 vol % in PP mixed with MA‐g‐PP was the optimum and recommended composition, where the flexural properties were the maximum. The impact strength and the tensile modulus were also considerably high. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Enhanced mechanical properties and bactericidal activity of polypropylene nanocomposite with dual‐function silica–silver core‐shell nanoparticles

Dual‐function silica–silver core‐shell (SiO₂@Ag) nanoparticles (NPs) with the core diameter of 17 ± 2 nm and the shell thickness of about 1.5 nm were produced using a green chemistry. The SiO₂@Ag NPs were tested in vitro against gram‐positive Staphylococcus aureus (S. aureus) and gram‐negative Escherichia coli (E. coli), both of which are human pathogens. Minimal inhibitory concentrations of the SiO₂@Ag NPs based on Ag content are 4 and 10 μg mL^?1 against S. aureus and E. coli, respectively. These values are similar to those of Ag NPs. SiO₂@Ag NPs were for the first time incorporated to a commodity polypropylene (PP) polymer. This yielded an advanced multifunctional polymer using current compounding technologies i.e., melt blending by twin‐screw extruder and solvent (toluene) blending. The composite containing 5 wt % SiO₂@Ag NPs (0.05 wt % Ag) exhibited efficient bactericidal activity with over 99.99% reduction in bacterial cell viability and significantly improved the flexural modulus of the PP. Anodic stripping voltammetry, used to investigate the antibacterial mechanism of the composite, indicated that a bactericidal Ag⁺ agent was released from the composite in an aqueous environment. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

The physical and mechanical properties of beta‐nucleated polypropylene/montmorillonite nanocomposites

Polypropylene (PP) and polypropylene/polypropylene‐g‐maleic anhydride/ organomontmorillonite (PP/PP‐g‐MA/OMMT) nanocomposites were modified with 0.05 to 0.3% (w/w) of the aryl amide β‐nucleator to promote the formation of hexagonal crystal modification (β‐phase) during melt crystallization. The nonisothermal crystallization behavior of PP, PP/PP‐g‐MA/OMMT and β‐nucleated PP/PP‐g‐MA/OMMT nanocomposites were studied by means of differential scanning calorimetry. Structure‐property relationships of the PP nanocomposites prepared by melt compounding were mainly focused on the effect and quantity of the aryl amide nucleator. The morphological observations, obtained from scanning electron microscopy, transmission electron microscopy and X‐ray diffraction analyses are presented in conjunction with the thermal, rheological, and mechanical properties of these nanocomposites. Chemical interactions in the nanocomposites were observed by FT‐IR. It was found that the β‐crystal modification affected the thermal and mechanical properties of PP and PP/PP‐g‐MA/OMMT nanocomposites, while the PP/PP‐g‐MA/OMMT nanocomposites of the study gained both a higher impact strength (50%) and flexural modulus (30%) compared to that of the neat PP. β‐nucleation of the PP/PP‐g‐MA/OMMT nanocomposites provided a slight reduction in density and some 207% improvement in the very low tensile elongation at break at 92% beta nucleation. The crystallization peak temperature (T_cp) of the PP/PP‐g‐MA/OMMT nanocomposite was slightly higher (116°C) than the neat PP (113°C), whereas the β‐nucleation increased the crystallization temperature of the PP/PP‐g‐MA/OMMT/aryl amide to 128°C, which is of great advantage in a commercial‐scale mold processing of the nanocomposites with the resulting lower cycle times. The beta nucleation of PP nanocomposites can thus be optimized to obtain a better balance between thermal and mechanical properties. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011.     

Mechanical,thermal, and morphological properties of maleic anhydride‐g‐polypropylene compatibilized and chemically modified banana‐fiber‐reinforced polypropylene composites

Composites were prepared with chemically modified banana fibers in polypropylene (PP). The effects of 40‐mm fiber loading and resin modification on the physical, mechanical, thermal, and morphological properties of the composites were evaluated with scanning electron microscopy (SEM), thermogravimetric analysis (TGA), Infrared (IR) spectroscopy, and so on. Maleic anhydride grafted polypropylene (MA‐g‐PP) compatibilizer was used to improve the fiber‐matrix adhesion. SEM studies carried out on fractured specimens indicated poor dispersion in the unmodified fiber composites and improved adhesion and uniform dispersion in the treated composites. A fiber loading of 15 vol % in the treated composites was optimum, with maximum mechanical properties and thermal stability evident. The composite with 5% MA‐g‐PP concentration at a 15% fiber volume showed an 80% increase in impact strength, a 48% increase in flexural strength, a 125% increase in flexural modulus, a 33% increase in tensile strength, and an 82% increase in tensile modulus, whereas the heat deflection temperature increased by 18°C. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Mechanical properties and viscoelastic behavior of basalt fiber‐reinforced polypropylene

In the present article, a series of commercial‐grade polypropylenes (PP) filled with different contents of short basalt fibers were studied. This composite material presented deterioration of both mechanical characteristics, for example, stress and strain at yield with increasing of the fiber content. On the other hand, the impact strength was fourfold higher than that of unfilled PP. A poor adhesion between the PP matrix and the basalt fibers was detected. This is why interfacial interactions were promoted by the adding of poly(propylene‐g‐maleic anhydride) (PP‐g‐MA). It was observed that the tensile properties of the obtained materials and their impact strengths increased significantly with increasing of the amount of PP‐g‐MA in the blend. The adhesion improvement was confirmed by scanning electron microscopy as well. Fourier transform infrared spectroscopy was applied to assess if any chemical interactions in the system PP/PP‐g‐MA/basalt fibers exist. Dynamic mechanical thermal analysis data showed an increase of the storage modulus with increasing fiber content. The conclusion was made that the modification of the PP matrix led to a higher stiffness but its value remained constant, irrespective of the PP‐g‐MA content. With increasing fiber content, damping in the β‐region decreased, but increase of the coupling agent content restored its value back to that of PP. The loss modulus spectra presented a strong influence of fiber content on the α‐relaxation process of PP. The position of the peaks of the above‐mentioned relaxation processes are discussed as well. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 523–531, 1999     

Rheological behaviors of glass bead‐ and wollastonite‐filled polypropylene composites modified with thermoplastic elastomers

Steady‐ and oscillatory‐shear rheological behaviors of polypropylene/glass bead (PP/GB) and PP/wollastonite (PP/W) melts modified with thermoplastic elastomers, poly(styrene‐b‐ethylene‐co‐butylene‐b‐styrene) copolymer (SEBS) and the corresponding block copolymer grafted with maleic anhydride (SEBS‐g‐MA), were examined by means of a parallel‐plate rheometer. With adding the elastomers (SEBS and SEBS‐g‐MA) and fillers (spherical GB and acicular W) to PP, viscosity especially at low shear rates and shear‐thinning flow behavior at high shear rates were pronounced as evidenced quantitatively by Carreau–Yasuda (CY) parameters, but Cox–Merz analogy became weakened. Besides, melt‐elasticity in terminal region and relaxation time (t_c) in crossing point increased, indicating an enhancement in quasi‐solid behavior of molten PP. Comparing with the elastomers, rheological behaviors of molten PP were more influenced with adding the rigid fillers, especially with W due to distinct acicular shape of W particles. SEBS‐g‐MA elastomer more affected rheological behaviors of the ternary composites than SEBS elastomer, implying that SEBS elastomer and the filler particles behaved individually (i.e., development of separate microstructure) in (PP/GB)/SEBS and (PP/W)/SEBS ternary composites, but core‐shell microstructure developed with strong interfacial adhesion by adding SEBS‐g‐MA elastomer, and the filler particles encapsulated with the thick SEBS‐g‐MA elastomer interlayer (i.e., core‐shell particles) acted like neither big elastomer particles nor like individual rigid particles in melt‐state. Moreover, effects of SEBS‐g‐MA elastomer reached a maximum on rheological behaviors of (PP/W)/SEBS‐g‐MA ternary composite, indicating a synergy between core‐shell microstructure and acicular W particles. Correlations between oscillatory‐shear flow properties and microstructures of the blends and composites were evaluated using Cole–Cole (CC), Han–Chuang (HC), and van Gurp–Palmen (vGP) plots. COMPOS., 2012. © 2012 Society of Plastics     

Preparation and properties of the single‐walled carbon nanotube/cellulose nanocomposites using N‐methylmorpholine‐N‐oxide monohydrate

Single‐walled carbon nanotube (SWNT)/cellulose nanocomposite films were prepared using N‐methylmorpholine‐N‐oxide (NMMO) monohydrate as a dispersing agent for the acid‐treated SWNTs (A‐SWNTs) as well as a cellulose solvent. The A‐SWNTs were dispersed in both NMMO monohydrate and the nanocomposite film (as confirmed by scanning electron microscopy) because of the strong hydrogen bonds of the A‐SWNTs with NMMO and cellulose. The mechanical properties, thermal properties, and electric conductivity of the nanocomposite films were improved by adding a small amount of the A‐SWNTs to the cellulose. For example, by adding 1 wt % of the A‐SWNTs to the cellulose, tensile strain at break point, Young's modulus, and toughness increased ～ 5.4, ～ 2.2, and ～ 6 times, respectively, the degradation temperature increased to 9°C as compared with those of the pure cellulose film, and the electric conductivities at ? (the wt % of A‐SWNTs in the composite) = 1 and 9 were 4.97 × 10^?4 and 3.74 × 10^?2 S/cm, respectively. Thus, the A‐SWNT/cellulose nanocomposites are a promising material and can be used for many applications, such as toughened Lyocell fibers, transparent electrodes, and soforth. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Conducting composites of poly(N‐vinylcarbazole), polypyrrole,and polyaniline with 13X‐zeolite

N‐vinylcarbazole (NVC) was polymerized by 13X zeolite alone in melt (65°C) or in toluene (110°C) and a poly(N‐vinylcarbazole) (PNVC)‐13X composite was isolated. Composites of polypyrrole (PPY) and polyaniline(PANI) with 13X zeolite were prepared via polymerization of the respective monomers in the presence of dispersion of 13X zeolite in water (CuCl₂ oxidant) and in CHCl₃ (FeCl₃ oxidant) at an ambient temperature. The composites were characterized by Fourier transform infrared analyses. Scanning electron microscopic analyses of various composites indicated the formation of lumpy aggregates of irregular sizes distinct from the morphology of unmodified 13X zeolite. X‐ray diffraction analysis revealed some typical differences between the various composites, depending upon the nature of the polymer incorporated. Thermogravimetric analyses revealed the stability order as: 13X‐zeolite > polymer‐13X‐zeolite > polymer. PNVC‐13X composite was essentially a nonconductor, while PPY‐13X and PANI‐13X composites showed direct current conductivity in the order of 10^?4 S/cm in either system. However, the conductivity of PNVC‐ 13X composite could be improved to 10^?5 and 10^?6 S/cm by loading PPY and PANI, respectively. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 913–921, 2006     

Gas‐Response Studies of Polyaniline Composite Film Containing Zeolite to Chemical Vapors

Summary: In order to obtain new materials with synergetic or complementary behaviors, polyaniline composite was prepared by chemical oxide method using zeolite as template. A film over interdigital carbon electrodes was formed via casting approach. Gas sensitivity of the film to trimethylamine was examined at room temperature. The results indicated that, in comparison with the polyaniline film prepared by normal in situ polymerization, not only the morphology of polyaniline composite was clearly different, but also the heat stability of polyaniline film was improved significantly by adding zeolite. Gas sensitivity of the composite film to trimethylamine strongly depended on the type of zeolite added. For the system containing β‐zeolite (its specific surface area was 592 m² · g^?1, the size of the channel was 2.27 nm, mole ratio of Si/Al was 60), the gas sensitivity to trimethylamine decreased remarkably compared with that of polyaniline film and for FUYB‐zeolite (its specific surface area was 740 m³ · g^?1, the size of the channel was 2.46 nm, mole ratio of Si/Al was 12), it was enhanced significantly. All these may be the results of synergetic effects or complementary behaviors between polyaniline and zeolite. This composite film showed excellent gas sensitivity and stability, rapid response to trimethylamine, and good selectivity to analogous gases while being easily recovered with high‐purity N₂ to exhibit good reproducibility.

Dynamical response of polyaniline composite film containing zeolite to trimethylamine.