Development of stable and active PVA‐PSSA/SA‐PVA catalytic composite membrane for esterification enhancement

An active and stable catalytic composite membrane (CCM), poly(vinyl alcohol)–poly(styrene sulfonic acid)/sodium alginate–poly(vinyl alcohol) (PVA‐PSSA/SA‐PVA), was prepared to enhance the esterification of ethanol and propionic acid. The morphologies and crystal structures of the CCMs were investigated by Fourier transform infrared spectroscopy, scanning electron microscopy, and X‐ray diffraction. The effects of catalytic layer thickness, mass ratio of PVA to PSSA, concentration of catalytic layer solution, ratio of reaction volume to membrane area, and molar ratio of propionic acid to ethanol were discussed. The pervaporation results showed that the flux of CCM increased from 118 to 320 g m^?2 h^?1 compared with the SA‐PVA membrane because of the close affinity and low resistance of PSSA to water. After crosslinking with 3‐aminopropylmethyldiethoxysilane, the CCMs had good catalytic activities. The acid conversion reached 92.8% at 75 °C in 12 h, and the stabilization of the CCM was greatly improved. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46514.     

Synthesis and characterization of poly(ether sulfone) grafted poly(styrene sulfonic acid) for proton conducting membranes

Two-step synthesis of proton-conducting poly(ether sulfone) (PES) graft copolymer electrolyte membrane is proposed. Fridel Craft alkylation reaction was used to introduce chloromethyl pendant group onto the PES polymer backbone. Later on, atom transfer radical polymerization (ATRP) was applied to synthesize a series of poly(ether sulfone) grafted poly(styrene sulfonic acid) (PES-g-PSSA). Successful chloromethyl substitution and grafting of the pendant group was characterized by the ¹H-NMR and elemental analysis. Electrochemical properties such as ion exchange capacity (IEC), water uptake and proton conductivity increased with increasing PSSA contents. Thermal gravimetric analysis (TGA) showed the thermal stability of membranes up to 270 °C. Proton conductivity for maximum amount of grafting was 0.00297 S/cm.     

Preparation and characterization of proton conducting polysulfone grafted poly(styrene sulfonic acid) polyelectrolyte membranes

The syntheses of series of proton conducting comb copolymer membrane involving polysulfone back bone as main chain and poly(styrene sulfonic acid) (PSSA) being side chain, i.e. polysulfone grafted poly(styrene sulfonic acid) (PSU-g-PSSA) are presented. Chloromethylation of the polysulfone backbone was done by Fridel Craft alkylation reaction. Atom transfer radical polymerization was used for control grafting from the chloromethylated positions. The successful substitution of the chloromethyl group and its grafting with PSSA was characterized by elemental analysis and proton nuclear magnetic resonance. Water uptake, electrochemical properties like ion exchange capacity (IEC) and proton conductivities increase with increase in PSSA contents. Thermal gravimetric analysis (TGA) showed the thermal stability of membranes up to 250 °C. Proton conductivity for maximum amount of grafting is 0.02 S/cm.     

Novel membranes based on poly(5‐(methacrylamido)tetrazole) and sulfonated polysulfone for proton exchange membrane fuel cells

Proton‐exchange membrane fuel cells (PEMFC)s are increasingly regarded as promising environmentally benign power sources. Heterocyclic molecules are commonly used in the proton conducting membranes as dopant or polymer side group due to their high proton transfer ability. In this study, 5‐(methacrylamido)tetrazole monomer, prepared by the reaction of methacryloyl chloride with 5‐aminotetrazole, was polymerized via conventional free radical mechanism to achieve poly(5‐(methacrylamido)tetrazole) homopolymer. Novel composite membranes, SPSU‐PMTetX, were successfully produced by incorporating sulfonated polysulfone (SPSU) into poly(5‐(methacrylamido)tetrazole) (PMTet). The sulfonation of polysulfone was performed with trimethylsilyl chlorosulfonate and high degree of sulfonation (140%) was obtained. The homopolymers and composite membranes have been characterized by NMR, FTIR, thermogravimetric analysis (TGA), and differential scanning calorimetry (DSC). ¹H‐NMR and FTIR confirmed the sulfonation of PSU and the ionic interaction between sulfonic acid and poly(5‐(methacrylamido)tetrazole) units. TGA showed that the polymer electrolyte membranes are thermally stable up to ～190°C. Scanning electron microscopy analysis indicated the homogeneity of the membranes. This result was also supported by the appearance of a single T_g in the DSC curves of the blends. Water uptake and proton conductivity measurements were, as well, carried out. Methanol permeability measurements showed that the composite membranes have similar methanol permeability values with Nafion 112. The maximum proton conductivity of anhydrous SPSU‐PMTet0.5 at 150°C was determined as 2.2 × 10^?6 S cm^?1 while in humidified conditions at 20°C a value of 6 × 10^?3 S cm^?1 was found for SPSU‐PMTet2. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40107.     

Pervaporation separation of an aqueous organic mixture through a poly(acrylonitrile‐co‐vinylphosphonic acid) membrane

Polyacrylonitrile (PAN)‐based copolymers containing phosphonic acid moiety were synthesized for dehydration of aqueous pyridine solution. The in situ complex, formed between the vinylphosphonic acid (VP) moiety in the membrane and the pyridine in the feed, enhanced separation capacity of poly(acrylonitrile‐co‐vinylphosphonic acid) (PANVP) membranes. All the PAN‐based membranes containing phosphonic acid were very selective toward water. The pervaporation performances of PANVP membranes depended on the content of the phosphonic acid moiety in the membrane and operating temperature. The pervaporation separation of water/pyridine mixtures using PANVP membranes exhibited over 99.8% water concentration in permeate and flux of 4–120 g/m²/h depending on the content of vinylphosphonic acid and operating temperature. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 83–89, 1999     

Properties of modified poly(vinyl alcohol) membranes prepared by the grafting of new polyelectrolyte copolymers for water–ethanol mixture separation

For the preparation of a water‐selective membrane for the pervaporation separation of an azeotropic solution, a series of grafted copolymers were synthesized by the reaction of poly(vinyl alcohol) (PVA) with poly(sodium salt styrene sulfonic acid‐co‐maleic acid) (PSStSA‐co‐MA). The esterification was performed between the hydroxyl groups of PVA and the carboxylic groups of the copolymer with a heat treatment. PSStSA‐co‐MA was prepared with sodium salt styrene sulfonic acid and maleic anhydride copolymerization in dimethyl sulfoxide with azobisisobutyronitrile as an initiator. The reaction mechanism and resultant structure were confirmed with IR spectra. The effect of the heat‐treatment time on the gel content was investigated. The permeation flux decreased and the separation factor increased as the crosslinking agent content rose. A membrane containing 15 wt % PSStSA‐co‐MA was used for water–ethanol azeotropic solution pervaporation at 30°C, and a flux of 0.43 kg/m² h and a separation factor of 190 were obtained. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 2854–2859, 2002     

Synthesis and characterization of novel oligomeric poly(styrene‐co‐acrylonitrile)–clay complexes

Oligomeric poly(styrene‐co‐acrylonitrile) quaternary ammonium salts were prepared through reactions of trimethylamine with corresponding poly(styrene–acrylonitrile–vinyl benzyl chloride)s, which were synthesized by the free‐radical polymerization of a mixture of styrene, acrylonitrile, and vinyl benzyl chloride. Then, oligomeric poly(styrene‐co‐acrylonitrile)‐modified clays were prepared through the cation exchange of the sodium ions in the clay with the corresponding poly(styrene‐co‐acrylonitrile) quaternary ammonium salts. The poly(styrene–acrylonitrile–vinyl benzyl chloride)s, poly(styrene‐co‐acrylonitrile) quaternary ammonium salts, and their clay complexes were characterized with infrared spectroscopy, gel permeation chromatography, thermogravimetric analysis, proton nuclear magnetic resonance, X‐ray diffraction, and transmission electron microscopy. X‐ray diffraction and transmission electron microscopy studies showed that these novel clay complexes were well intercalated. Furthermore, thermogravimetric analysis data indicated that this series of polymerically modified clays had high enough thermal stability for nanocomposites by melt blending. The thermal treatment of one of these novel clays at 250°C under nitrogen was also conducted. Solubility and infrared studies of this thermally treated clay complex revealed that a novel polyimine/enamine structure clay complex had been formed in the gallery of the clay. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Preparation and characterization of a proton‐exchange membrane by the radiation grafting of styrene onto polytetrafluoroethylene films

Radiation‐induced simultaneous grafting of styrene onto polytetrafluoroethylene (PTFE) films and the subsequent sulfonation in the chlorosulfonic acid/dichloroethane were investigated. The effects of the main radiation grafting conditions, such as the type of solvents, irradiation dose, dose rate, the styrene concentrations, etc., on the degree of grafting (DOG) were studied. To elucidate the influence of both the grafting and sulfonation conditions on the properties of the PTFE‐g‐polystyrene‐sulfonic acid (PSSA) membranes, the sulfonation conditions, including the sulfonation temperature and the concentration of the ClSO₃H with respect to the DOG, were systematically evaluated. The grafted and sulfonated membranes were characterized by FTIR–ATR spectra, ion‐exchange capacity (IEC), water uptake, thickness measurement, etc. The as‐prepared PTFE‐g‐PSSA membranes in this work showed a good combination of a high IEC (0.85–2.75 meq g^?1), acceptable water uptake (8.86–56.9 wt %), low thickness, and volume expansion and/or contraction. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 1415–1428, 2006     

An interpolymer anionic composite reverse osmosis membrane derived from poly(vinyl alcohol) and poly(styrene sulfonic acid)

An interpolymer anionic composite membrane for reverse osmosis was prepared from poly(vinyl alcohol) and poly(styrene sulfonic acid). The effects of composition of a casting solution, heat-curing periods, and casting thickness on the reverse osmosis performance of resulted membranes have been examined. A mixture of water and ethyl alcohol (12/7, wt %) was found to be a proper solvent for casting an interpolymer membrane on the supporter. The composite membrane was formed by casting the polymer solution in ultrathin film on a microporous polypropylene supporter, evaporating the solvent, and heat-curing at 120°C for a proper period. the optimum composition of a casting solution was as follows: wt % of poly(vinyl alcohol)/poly(styrene sulfonic acid)/solvent was 3/2/95. The membrane heat-cured at 120°C for 2 h has a good performance for reverse osmosis, viz., water flux of 9.1–28.4 L/m².h at salt rejection level of 88.1–93.4% under applied pressure of 80 kg/cm² with 0.5% NaCl aqueous solution. The formation mechanism of a water-insoluble membrane was discussed.     

Synthesis and proton conductivity of poly(styrene sulfonic acid)/heterocycle‐based membranes

BACKGROUND: High proton conduction through anhydrous polymer electrolyte membranes is crucial for the application to chemical energy conversion devices such as fuel cells. In this context, novel proton conductors were produced by doping poly(styrene sulfonic acid) (PSSA) with 1H‐1,2,4‐triazole (Tri) and 1.12‐diimidazol‐2‐yl‐2,5,8,11‐tetraoxadodecane (imi3), and their physicochemical properties were investigated. RESULTS: Different polymer electrolyte membranes were produced by doping of PSSA with Tri and imi3. PSSATri_x and PSSAimi3_x electrolytes were obtained where x is the doping ratio describing moles of Tri or imi3 per mole of ? SO₃H unit. The membranes demonstrated adequate thermal stability at least up to 200 °C and the dopants acted as plasticizers shifting the T_g values to lower temperatures. PSSATri₁ has a maximum proton conductivity of 0.016 S cm^?1 at 150 °C and the proton conductivity of PSSAimi3_0.5 is approximately 10^?4 S cm^?1 at room temperature. CONCLUSIONS: Transparent, homogeneous and freestanding films of PSSATri_x and PSSAimi3_x were produced. It was demonstrated that both Tri and imi3 are efficient proton solvents in PSSA host matrix, and they yielded promising defect‐type conductivities compared to benzimidazole. Tri‐doped membranes clearly showed better conductivity performance at higher temperatures (T > 100 °C). Both PSSATri_x and PSSAimi3_x polymer electrolytes can be suggested for fuel cell applications. Copyright © 2007 Society of Chemical Industry     

Synthesis and characteristics of radiation‐grafted membranes for fuel cell electrolytes

Proton exchange membranes were prepared by simultaneous radiation grafting of styrene onto polytetrafluoroethylene (PTFE) films at room temperature and subsequent sulfonation by chlorosulfonic acid. A series of grafted films with degree of grafting ranging from 0.947% to 35.4% were obtained. The effect of styrene concentration on the grafting yield was investigated and the maximum value was obtained at a monomer concentration of 70‐vol%. The structure of PTFE‐graft‐polystyrene sulfonic acid membranes was studied by infrared spectroscopy. The membrane properties, such as water uptake, ion exchange capacity, swelling performance and ionic resistance, were studied as functions of the degree of grafting. The thermal and chemical stability of the sulfonic acid membranes was also investigated. The membrane properties were found to depend on the degree of grafting and the amorphous character of the membrane structure, and the better membrane properties were obtained at a degree of grafting in the range 12–21%. Copyright © 2003 Society of Chemical Industry     

Water in different poly(styrene sulfonic acid)‐grafted fluoropolymers

We investigated the water present in a series of radiation‐grafted fluoropolymers with similar poly(styrene sulfonic acid) (PSSA) contents with the aim of determining the influence of the initial fluoropolymer. Radiation‐grafted membranes were compared with Nafion 117 and 105. Sorption curves and differential scanning calorimetry thermograms showed that all the membranes contained the same number of water molecules tightly bound to the sulfonic acid groups; this water did not freeze. In radiation‐grafted membranes, the content of freezing water absorbed from the liquid‐phase water varied according to the swelling abilities of the membrane, which were dependent on the initial fluoropolymer. Larger pores accompanied high water uptakes and high conductivity. The amount of water absorbed from the vapor phase was similar for all radiation‐grafted membranes with similar PSSA contents, irrespective of matrix material. Nafion membranes had higher conductivities at intermediate hydration levels, and the relaxation times measured by NMR were longer than for the radiation‐grafted materials. This suggests that the channels for water and proton conduction are different in the two types of materials. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 33–42, 2002     

Novel self‐supported natural and synthetic polymer membranes for air humidification

Novel self‐supported natural and synthetic polymer membranes of chitosan‐hydroxy ethyl cellulose‐montmorillonite (CS‐HEC‐MMT) and polyvinyl alcohol (PVA)‐polystyrene sulfonic acid (PSSA) are prepared by solution casting method followed by crosslinking. These membranes are employed for air humidification at varying temperatures between 30°C and 70°C and their performances are compared with commercial Nafion^® membranes. High water fluxes with desired humidified‐air output have been achieved for CS‐HEC‐MMT and PVA‐PSSA hybrid membranes at air‐flow rates of 1–10 slpm. Variation in the air/water mixing ratio, dew point, and relative humidity that ultimately results in desired water flux with respect to air‐flow rates are also quantified for all the membranes. Water flux values for CS‐HEC‐MMT are less than those for Nafion^® and PVA‐PSSA membranes, but the operational stability of CS‐HEC‐MMT membrane is higher than PVA‐PSSA and comparable with Nafion^® both of which can operate up to 70°C at repetitive cycles of humidification. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Sorption and transport properties of the semi‐interpenetrating network based on crosslinked poly(vinyl alcohol) and poly(styrene sulfonic acid‐co‐maleic anhydride) as proton‐conducting membranes

This study investigates the sorption and transport properties of hydrocarbon membranes based on poly(vinyl alcohol) network and poly(styrene sulfonic acid‐co‐maleic acid) (PSSA‐MA). The water and methanol self‐diffusion coefficients through an 80 wt % PSSA‐MA interpenetrating SIPN‐80 membrane measured 3.75 × 10^?6 and 5.47 × 10^?7 cm²/s, respectively. These results are lower than the corresponding values of Nafion® 115 (8.89 × 10^?6 cm²/s for water and 8.63 × 10^?6 cm²/s for methanol). The methanol permeability of SIPN‐80 membrane is 4.1 × 10^?7 cm²/s, or about one‐fourth that of Nafion® 115. The difference in self‐diffusion behaviors of Nafion® 115 and SIPN‐80 membranes is well correlated with their sorption characteristics. The solvent uptake of Nafion® 115 increased as the methanol concentration increased up to a methanol mole fraction of 0.63, and then decreased. However, the solvent uptake of the SIPN‐80 membranes decreased sluggishly as the methanol concentration increased. The λ values of water and methanol (i.e., λ and λ) in Nafion® 115 are quite close, indicating no sorption preference between water and methanol. In contrast, the λ value is only one‐third λ for a SIPN‐80 membrane. Accordingly, the SIPN membranes are regarded as candidates for direct methanol fuel cell applications. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Synthesis and properties of sulfonated poly(phosphazene)‐graft‐poly(styrene‐co‐N‐benzylmaleimide) copolymers via atom transfer radical polymerization for proton exchange membrane

A series of sulfonated poly(phosphazene)‐graft‐poly(styrene‐co‐N‐benzylmaleimide) (PP‐g‐PSN) copolymers were prepared via atom transfer radical polymerization (ATRP), followed by regioselective sulfonation which occurred preferentially at the poly(styrene‐co‐N‐benzylmaleimide) sites. The structures of these copolymers were confirmed by Fourier transform infrared (FTIR) spectroscopy, ¹H‐NMR, and ³¹P‐NMR, respectively. The resulting sulfonated PP‐g‐PSN membranes showed high water uptakes (WUs), low water swelling ratios (SWs), low methanol permeability coefficients, and proper proton conductivities. In comparison with non‐grafting sulfonated poly(bis(phenoxy)phosphazene) (SPBPP) membrane previously reported, the present membranes displayed higher proton conductivity, significantly improved the thermal and oxidative stabilities. Transmission electron microscopy (TEM) observation showed clear phase‐separated structures resulting from the difference in polarity between the hydrophobic polyphosphazene backbone and hydrophilic sulfonated poly(styrene‐co‐N‐benzylmaleimide) side chains, indicating effective ionic pathway in these membranes. The results showed that these materials were promising candidate materials for proton exchange membrane (PEM) in direct methanol fuel cell (DMFC) applications. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42251.     

Synthesis of microphase‐separated poly(styrene‐co‐sodium styrene sulfonate) membranes using amphiphilic urethane acrylate nonionomers as an reactive compatibilizer

Microphase‐separated poly(styrene‐co‐sodium styrene sulfonate) random copolymer (PSSU) membranes were fabricated through a new copolymerization process. Two immiscible monomers, styrene and sodium styrene sulfonate were dissolved in a single solvent and formed homogeneous solutions, which were directly converted to wall‐to‐wall membranes via radical copolymerization process with microphase separation. Since urethane acrylate nonionomer (UAN) chain has amphiphilicity as well as reactivity with vinyl monomers, UAN chain could act not only as compatibilizer for polystyrene and poly(sodium styrene sulfonate), but also as macrocrosslinker, which makes it possible for the formation of crosslinked copolymer of two immiscible polymers without macrophase separation. TEM image of the PSSU membranes showed that nanosized hydrophilic domains formed by hydrophilic/hydrophobic microphase separation were dispersed at hydrophobic matrix phase. PSSU membranes fabricated using UAN chain having longer chain length of polyethylene oxide showed bigger size of hydrophilic domains, which was also confirmed by TEM images. Fabricated PSSU membranes showed proton conductivity higher than 10^?2 S/cm and methanol permeability lower than 10^?7 cm²/s of Nafion® 117 membranes. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2008     

Pervaporation of pyridine–water mixture through poly(acrylonitrile-co-4-styrene sulfonic acid) membrane

The modified polyacrylonitrile (PAN) membranes used in this study had sulfonic acid moiety to act as a specific functional group for the dehydration of pyridine aqueous solution. The in situ complex formed between pyridine in the feed and sulfonic acid moiety in the membrane could enhance the dehydration capacity of the modified PAN membranes. It was found that the pervaporation patterns were closely related to the content of the sulfonic acid in the modified PAN membranes. The effective in situ complex membrane can be prepared by controlling the content of sulfonic acid in the membrane. The in situ complex membrane shows an increase of permeation flux with a slight decrease in separation factor as operating temperature increase. © 1996 John Wiley & Sons, Inc.     

Sulfonated poly(styrene)s‐PBIOO® blend membranes: Thermo‐oxidative stability and conductivity

Low‐cost polymers poly(styrene) and poly(α‐methylstyrene) have been sulfonated followed by blending with PBIOO® (30 wt % sulfonated ionomer, 70 wt % PBIOO). At this polymer ratio the sulfonated ionomer served as the macromolecular acidic cross‐linker which led to enhancement of the PBIOO stability. Both membrane types were treated with Fenton's Reagent to investigate their resistance to oxidation and radical attack. Indeed, the blend membranes showed enhanced stability in oxidative conditions compared to the pure PBIOO membranes. Furthermore, the sulfonated poly(α‐methylstyrene)‐PBIOO blend membrane showed less weight loss during and after Fenton's Test than the corresponding poly(styrene sulfonic acid)‐PBIOO membrane. Assuming all the characteristics of the blend membrane before and after the Fenton's Test, we concluded for a partial degradation of both sulfonated poly(styrene)s, whereas they remain in the blend membrane matrix due to the acid‐base crosslinking. Thus, since the sulfonated poly((α‐methyl)styrene)‐PBIOO blend membranes conserved their integrity even after Fenton's Test they can be regarded as potential low‐cost high‐T fuel cell membranes. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39889.     

Characterization of polyacrylonitrile,poly(acrylonitrile‐co‐vinyl acetate), and poly(acrylonitrile‐co‐itaconic acid) based activated carbon nanofibers

In this study, three different acrylonitrile (AN)‐based polymers, including polyacrylonitrile (PAN), poly(acrylonitrile‐co‐vinyl acetate) [P(AN‐co‐VAc)], and poly(acrylonitrile‐co‐itaconic acid) [P(AN‐co‐IA)], were used as precursors to synthesize activated carbon nanofibers (ACNFs). An electrospinning method was used to produce nanofibers. Oxidative stabilization, carbonization, and finally, activation through a specific heating regimen were applied to the electrospun fibers to produce ACNFs. Stabilization, carbonization, and activation were carried out at 230, 600, and 750 °C, respectively. Scanning electron microscopy, thermogravimetric analysis (TGA), and porosimetry were used to characterize the fibers in each step. According to the fiber diameter variation measurements, the pore extension procedure overcame the shrinkage of the fibers with copolymer precursors. However, the shrinkage process dominated the scene for the PAN homopolymer, and this led to an increase in the fiber diameter. The 328 m²/g Brunauer–Emmett–Teller surface area for ACNFs with PAN precursor were augmented to 614 and 564 m²/g for P(AN‐co‐VAc) and P(AN‐co‐IA), respectively. The TGA results show that the P(AN‐co‐IA)‐based ACNFs exhibited a higher thermal durability in comparison to the fibers of PAN and P(AN‐co‐VAc). The application of these copolymers instead of AN homopolymer enhanced the thermal stability and increased the surface area of the ACNFs even in low‐temperature carbonization and activation processes. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44381.     

Grafting of water‐soluble sulfonated monomers onto functionalized fumed silica nanoparticles via surface‐initiated redox polymerization in aqueous medium

Sulfonated polymer/fumed silica hybrid nanoparticles were prepared via surface‐initiated free radical polymerization of 2‐acrylamido‐2‐methyl‐1‐propane sulfonic acid (PAMPS‐g‐FSN), styrene sulfonic acid sodium salt (PSSA‐g‐FSN) and vinyl sulfonic acid sodium salt (PVSA‐g‐FSN) from the surface of aminopropyl‐functionalized fumed silica nanoparticles (AFSNs) dispersed in aqueous medium. Cerium(IV) ammonium nitrate/nitric acid and sodium dodecyl sulfate were used as redox initiator and stabilizer respectively. AFSNs were prepared by covalently attaching 3‐aminopropyltriethoxysilane onto the surface of fumed silica nanoparticles. Sulfonated monomers (AMPS, SSA or VSA) were then grafted onto the AFSNs ultrasonically dispersed in water via redox initiation at 40 °C. Structure, thermal properties, particle size and morphology of the AFSNs and PAMPS‐g‐FSN, PSSA‐g‐FSN and PVSA‐g‐FSN hybrid nanoparticles were characterized by Fourier transform infrared spectroscopy, TGA, SEM, transmission electron microscopy (TEM) and dynamic light scattering (DLS). The results indicated that the sulfonated monomers were successfully grafted onto the fumed silica nanoparticles. Grafting amounts of the sulfonated polymers onto the fumed silica nanoparticle surface were estimated from TGA thermograms to be 59%, 13% and 29% for the PAMPS, PSSA and PVSA, respectively. From SEM, TEM and DLS analysis, polymer‐grafted fumed silica nanoparticles with an average diameter smaller than 70 nm and a (semi‐) spherical shape were observed. A significant bimodal particle size distribution was observed only for the PAMPS‐g‐FSN with average diameters of 39.6 nm (84.1% per number) and 106 nm (15.9% per number). The hydrophilic sulfonated polymer/grafted fumed silica obtained from the redox graft polymerization gave a stable colloidal dispersion in acidic aqueous medium. Copyright © 2012 Society of Chemical Industry