3D-Printed Micro/Nano-Scaled Mechanical Metamaterials: Fundamentals,Technologies, Progress,Applications, and Challenges

Micro/nano-scaled mechanical metamaterials have attracted extensive attention in various fields attributed to their superior properties benefiting from their rationally designed micro/nano-structures. As one of the most advanced technologies in the 21st century, additive manufacturing (3D printing) opens an easier and faster path for fabricating micro/nano-scaled mechanical metamaterials with complex structures. Here, the size effect of metamaterials at micro/nano scales is introduced first. Then, the additive manufacturing technologies to fabricate mechanical metamaterials at micro/nano scales are introduced. The latest research progress on micro/nano-scaled mechanical metamaterials is also reviewed according to the type of materials. In addition, the structural and functional applications of micro/nano-scaled mechanical metamaterials are further summarized. Finally, the challenges, including advanced 3D printing technologies, novel material development, and innovative structural design, for micro/nano-scaled mechanical metamaterials are discussed, and future perspectives are provided. The review aims to provide insight into the research and development of 3D-printed micro/nano-scaled mechanical metamaterials.     

Three-dimensional photonic metamaterials at optical frequencies

Metamaterials are artificially structured media with unit cells much smaller than the wavelength of light. They have proved to possess novel electromagnetic properties, such as negative magnetic permeability and negative refractive index. This enables applications such as negative refraction, superlensing and invisibility cloaking. Although the physical properties can already be demonstrated in two-dimensional (2D) metamaterials, the practical applications require 3D bulk-like structures. This prerequisite has been achieved in the gigahertz range for microwave applications owing to the ease of fabrication by simply stacking printed circuit boards. In the optical domain, such an elegant method has been the missing building block towards the realization of 3D metamaterials. Here, we present a general method to manufacture 3D optical (infrared) metamaterials using a layer-by-layer technique. Specifically, we introduce a fabrication process involving planarization, lateral alignment and stacking. We demonstrate stacked metamaterials, investigate the interaction between adjacent stacked layers and analyse the optical properties of stacked metamaterials with respect to an increasing number of layers.     

Atomic Layer Deposition for Membranes,Metamaterials, and Mechanisms

Bending and folding techniques such as origami and kirigami enable the scale‐invariant design of 3D structures, metamaterials, and robots from 2D starting materials. These design principles are especially valuable for small systems because most micro‐ and nanofabrication involves lithographic patterning of planar materials. Ultrathin films of inorganic materials serve as an ideal substrate for the fabrication of flexible microsystems because they possess high intrinsic strength, are not susceptible to plasticity, and are easily integrated into microfabrication processes. Here, atomic layer deposition (ALD) is employed to synthesize films down to 2 nm thickness to create membranes, metamaterials, and machines with micrometer‐scale dimensions. Two materials are studied as model systems: ultrathin SiO₂ and Pt. In this thickness limit, ALD films of these materials behave elastically and can be fabricated with fJ‐scale bending stiffnesses. Further, ALD membranes are utilized to design micrometer‐scale mechanical metamaterials and magnetically actuated 3D devices. These results establish thin ALD films as a scalable basis for micrometer‐scale actuators and robotics.     

Folding at the Microscale: Enabling Multifunctional 3D Origami‐Architected Metamaterials

Mechanical metamaterials inspired by the Japanese art of paper folding have gained considerable attention because of their potential to yield deployable and highly tunable assemblies. The inherent foldability of origami structures enlarges the material design space with remarkable properties such as auxeticity and high deformation recoverability and deployability, the latter being key in applications where spatial constraints are pivotal. This work integrates the results of the design, 3D direct laser writing fabrication, and in situ scanning electron microscopic mechanical characterization of microscale origami metamaterials, based on the multimodal assembly of Miura‐Ori tubes. The origami‐architected metamaterials, achieved by means of microfabrication, display remarkable mechanical properties: stiffness and Poisson’s ratio tunable anisotropy, large degree of shape recoverability, multistability, and even reversible auxeticity whereby the metamaterial switches Poisson’s ratio sign during deformation. The findings here reported underscore the scalable and multifunctional nature of origami designs, and pave the way toward harnessing the power of origami engineering at small scales.     

New Twists of 3D Chiral Metamaterials

Rationally designed artificial materials, called metamaterials, allow for tailoring effective material properties beyond (“meta”) the properties of their bulk ingredient materials. This statement is especially true for chiral metamaterials, as unlocking certain degrees of freedom necessarily requires broken centrosymmetry. While the field of chiral electromagnetic/optical metamaterials has become rather mature, the field of elastic/mechanical metamaterials is just emerging and wide open. This research news reviews recent theoretical and experimental progress concerning 3D chiral mechanical and optical metamaterials, with special emphasis on work performed at KIT.     

Double-Spirals Offer the Development of Preprogrammable Modular Metastructures

Metamaterials with adjustable, sometimes unusual properties offer advantages over conventional materials with predefined mechanical properties in many technological applications. A group of metamaterials, called modular metamaterials or metastructures, are developed through the arrangement of multiple, mostly similar building blocks. These modular structures can be assembled using prefabricated modules and reconfigured to promote efficiency and functionality. Herein, a novel modular metastructure is developed by taking advantage of the high compliance of preprogrammable double-spirals. First, the mechanical behavior of a four-module metastructure under tension, compression, rotation, and sliding is simulated using the finite-element method. Then, 3D printing and mechanical testing are used to illustrate the tunable anisotropic and asymmetric behavior of the spiral-based metastructures in practice. The results show the simple reconfiguration of the presented metastructure toward the desired functions. The mechanical behavior of single double-spirals and the characteristics that can be achieved through their combinations make our modular metastructure suitable for various applications in robotics, aerospace, and medical engineering.     

An overview of the applications of graphene-based materials in supercapacitors

Due to their unique 2D structure and outstanding intrinsic physical properties, such as extraordinarily high electrical conductivity and large surface area, graphene-based materials exhibit great potential for application in supercapacitors. In this review, the progress made so far for their applications in supercapacitors is reviewed, including electrochemical double-layer capacitors, pseudo-capacitors, and asymmetric supercapacitors. Compared with traditional electrode materials, graphene-based materials show some novel characteristics and mechanisms in the process of energy storage and release. Several key issues for improving the structure of graphene-based materials and for achieving better capacitor performance, along with the current outlook for the field, are also discussed.     

石墨烯基复合材料的三维组装与应用研究进展

三维石墨烯结构体不仅继承了二维石墨烯片完美的碳晶体结构,还展现出超低的密度、极高的孔隙率和较大的比表面积等特点,具有导电、导热、吸附等优异性能,是近年来石墨烯功能材料中的一颗新星。目前,石墨烯与聚合物、无机纳米材料组装成三维结构复合材料的研究已经取得了实质性进展,研究者通过丰富的化学和物理路径实现了石墨烯与功能组分的三维有序组装,并赋予该材料奇特的结构特点和性能优势。这些特性使材料在能量储存、环境保护、传感器等研究领域表现出不错的应用前景。根据当前研究热点,综述了石墨烯基复合材料的三维组装与应用的研究进展,包括三维石墨烯/聚合物复合材料与三维石墨烯/无机纳米复合材料两种体系。重点总结了两种体系的三维组装方法,并分析了复合材料中石墨烯与功能组分的结构特点,简要概括了当前三维石墨烯基复合材料在环境保护、超级电容器等不同领域的应用进展,并对三维石墨烯基复合材料的三维结构设计与多样化应用进行了展望。     

Printability and fire performance of a developed 3D printable fibre reinforced cementitious composites under elevated temperatures

ABSTRACT

To demonstrate printability and fire performance of 3D printable fibre reinforced cementitious materials at elevated temperatures, large-scaling printing and fire performance testing are required for engineering applications. In this work, a mixture design of 3D printable fibre reinforced cementitious composite (3DPFRCC) for large-scale printing was developed. A structure with dimensions of 78 × 60 × 90?cm (L × W × H) was printed by a gantry printer in 150?min, which demonstrates that the developed 3DPFRCC mixture possesses good buildability. The rheological property, setting-time, and mechanical properties under normal and elevated temperatures of the developed 3DPFRCC were then characterised. Final results indicate that the developed 3DPFRCC is suitable for engineering applications due to its good printability and mechanical properties under normal and elevated temperatures.     

Graphene-based materials and structures for energy harvesting with fluids – A review

Graphene and graphene-based systems have recently been recognized as promising platforms for energy harvesting, microelectronic components and energy storage owing to their excellent electrical and thermal conductivity, outstanding mechanical properties, good chemical stability, area adaptability, among other significant properties. Integration of energy harvesting systems relying on the graphene/graphene-based materials in contact with fluids has been emphasized in recent years, as well as their potential impact on electric energy generation for a wide range of applications (e.g. innovative medical devices, advanced electronic systems and highly-efficient transduction systems for renewable energy). This review summarizes, for the first time, major breakthroughs carried out in the scope of energy harvesting exploiting graphene-based material systems (comprising graphene films, graphene grids, graphene membranes, 3D graphene composites and tribological structures) in contact with ionic and non-ionic fluids. Several transduction mechanisms for energy harvesting have been thoroughly analyzed. Energy outputs, materials and structures, substrates, types of fluid, manufacture methodologies, and experimental test methodologies are systematically highlighted in this review. Finally, future research directions and innovative applications of these harvesters are proposed.     

Graphene-based materials: synthesis, characterization, properties, and applications

Graphene, a two-dimensional, single-layer sheet of sp(2) hybridized carbon atoms, has attracted tremendous attention and research interest, owing to its exceptional physical properties, such as high electronic conductivity, good thermal stability, and excellent mechanical strength. Other forms of graphene-related materials, including graphene oxide, reduced graphene oxide, and exfoliated graphite, have been reliably produced in large scale. The promising properties together with the ease of processibility and functionalization make graphene-based materials ideal candidates for incorporation into a variety of functional materials. Importantly, graphene and its derivatives have been explored in a wide range of applications, such as electronic and photonic devices, clean energy, and sensors. In this review, after a general introduction to graphene and its derivatives, the synthesis, characterization, properties, and applications of graphene-based materials are discussed.     

Alternative Plasmonic Materials: Beyond Gold and Silver

Materials research plays a vital role in transforming breakthrough scientific ideas into next‐generation technology. Similar to the way silicon revolutionized the microelectronics industry, the proper materials can greatly impact the field of plasmonics and metamaterials. Currently, research in plasmonics and metamaterials lacks good material building blocks in order to realize useful devices. Such devices suffer from many drawbacks arising from the undesirable properties of their material building blocks, especially metals. There are many materials, other than conventional metallic components such as gold and silver, that exhibit metallic properties and provide advantages in device performance, design flexibility, fabrication, integration, and tunability. This review explores different material classes for plasmonic and metamaterial applications, such as conventional semiconductors, transparent conducting oxides, perovskite oxides, metal nitrides, silicides, germanides, and 2D materials such as graphene. This review provides a summary of the recent developments in the search for better plasmonic materials and an outlook of further research directions.     

石墨烯基材料的生物医用性能及其应用

石墨烯基材料由于具有优异的物理和化学性能,近年来获得了广泛的研究和应用。介绍了石墨烯基材料及其生物特性,讨论了石墨烯材料产生毒性的影响因素和预防措施,对石墨烯基材料在生物医用领域(如药物载体、生物传感器、光热治疗和组织工程材料)的应用情况进行了论述,并对石墨烯基材料的研究发展方向与应用前景进行了展望。     

Three-dimensional graphene-based macrostructures for sustainable energy applications and climate change mitigation

The importance of three-dimensional (3D) graphene-based macrostructures (GBMs) is increasingly being recognized over the last five years for diverse clean energy-related applications and global climate change mitigation. With exceptionally large specific surface area and highly interconnected pore networks, 3D graphene scaffolds manifest extraordinary nanoscale effects that result in materials with unusual electrical, mechanical, and electrochemical properties. A global multidisciplinary research effort focusing on the development of innovative 3D GBMs with hierarchical microstructures and novel functionalities has therefore recently emerged. This review provides a comprehensive account of the key design principles in preparing high performance 3D GBMs and discusses their application as advanced electrode materials in a range of energy storage and conversion devices, including lithium-ion batteries, supercapacitors, fuel cells, dye-sensitized solar cells, and photoelectrochemical water splitting units. In addition, the review provides insights into newer and emerging sustainable energy applications of 3D GBMs, such as adsorbents for high-density hydrogen storage and selective capture of CO₂ from flue gases, as well as catalysts for photoconversion of CO₂ into clean fuels and value-added chemicals. The current state of knowledge is highlighted for each of the applications, followed by a discussion of our own perspectives on each topic. Finally, the future outlook on practical deployment of 3D GBMs is suggested as concluding remarks.     

Topologically engineered 3D printed architectures with superior mechanical strength

Materials that are lightweight yet exhibit superior mechanical properties are of compelling importance for several technological applications that range from aircrafts to household appliances. Lightweight materials allow energy saving and reduce the amount of resources required for manufacturing. Researchers have expended significant efforts in the quest for such materials, which require new concepts in both tailoring material microstructure as well as structural design. Architectured materials, which take advantage of new engineering paradigms, have recently emerged as an exciting avenue to create bespoke combinations of desired macroscopic material responses. In some instances, rather unique structures have emerged from advanced geometrical concepts (e.g. gyroids, menger cubes, or origami/kirigami-based structures), while in others innovation has emerged from mimicking nature in bio-inspired materials (e.g. honeycomb structures, nacre, fish scales etc.). Beyond design, additive manufacturing has enabled the facile fabrication of complex geometrical and bio-inspired architectures, using computer aided design models. The combination of simulations and experiments on these structures has led to an enhancement of mechanical properties, including strength, stiffness and toughness. In this review, we provide a perspective on topologically engineered architectured materials that exhibit optimal mechanical behaviour and can be readily printed using additive manufacturing.     

Topological mechanical metamaterials: A brief review

Topological mechanical metamaterials have emerged with the development of topological phases and topological phase transitions in modern condensed matter physics. Their attractive topological properties provide promising applications that are hard to achieve with traditional mechanical metamaterials, such as waveguiding without backscattering loss, vibration isolation, and free motion of structures. In this review, we briefly retrospectively examine the most flourishing works on topological mechanical metamaterials and identify the mechanisms underlying these topological mechanical phases, such as analogs to quantum Hall effects and Weyl semimetals. Topological mechanical phases are classified into two categories of t depending on their behavior when working in different frequency domains, as finite frequency properties (ω ≠ 0) are related to elastic wave propagation and zero frequency properties (ω = 0) are related to quasi-static free motion. We conclude by outlining future challenges and opportunities for the topological mechanism, and the design/fabrication and application of topological mechanical metamaterials.     

3D printed architected lattice structures by material jetting

High-precision 3D printing technology opens to almost endless opportunities to design complex shapes present in tailored architected materials. The scope of this work is to review the latest studies regarding 3D printed lattice structures that involve the use of photopolymers fabricated by Material Jetting (MJ), with a focus on the widely used Polyjet and MultiJet techniques. The main aspects governing this printing process are introduced to determine their influence during the fabrication of 3D printed lattices. Performed experimental studies, considered assumptions, and constitutive models for the respective numerical simulations are analyzed. Furthermore, an overview of the latest extensively studied 3D printed architected lattice materials is exposed by emphasizing their achieved mechanical performances through the use of Ashby plots. Then, we highlight the advantages, limitations, and challenges of the material jetting technology to manufacture tunable architected materials for innovative devices, oriented to several engineering applications. Finally, possible approaches for future works and gaps to be covered by further research are indicated, including cost and environmental-related issues.     

Implementing Quantum Search Algorithm with Metamaterials

Metamaterials, artificially structured electromagnetic (EM) materials, have enabled the realization of many unconventional EM properties not found in nature, such as negative refractive index, magnetic response, invisibility cloaking, and so on. Based on these man‐made materials with novel EM properties, various devices are designed and realized. However, quantum analog devices based on metamaterials have not been achieved so far. Here, metamaterials are designed and printed to perform quantum search algorithm. The structures, comprising of an array of 2D subwavelength air holes with different radii perforated on the dielectric layer, are fabricated using a 3D‐printing technique. When an incident wave enters in the designed metamaterials, the profile of beam wavefront is processed iteratively as it propagates through the metamaterial periodically. After roundtrips, precisely the same as the efficiency of quantum search algorithm, searched items will be found with the incident wave all focusing on the marked positions. Such a metamaterial‐based quantum searching simulator may lead to remarkable achievements in wave‐based signal processors.     

A review of additive manufacturing of metamaterials and developing trends

The concept of metamaterials originates from the proposal of left-hand materials with negative refractive index, followed by which, varieties of metamaterials with kinds of fantastic properties that cannot be found in natural materials, such as zero/negative Poisson’s ratio, electromagnetic/acoustic/thermal cloaking effect, etc., were come up with. According to their application fields, the metamaterials are roughly classified into four categories, electromagnetic metamaterials, acoustic metamaterials, thermal metamaterials, and mechanical metamaterials. By designing structures and arranging the distribution of materials with different physical parameters, the function of metamaterials can be realized in theory. Additive manufacturing (AM) technology provides a more direct and efficient way to achieve a sample of metamaterial and experiment verification due to the great advantages in fabricating complex structures. In this review, we introduce the typical metamaterials in different application situations and their design methods. In particular, we are focused on the fabrication of metamaterials and the application status of AM technology in them. Furthermore, we discuss the limits of present metamaterials in the aspect of design method and the disadvantages of existing AM technology, as well as the development tendency of metamaterials.     

High-strength reduced graphene oxide paper prepared by a simple and efficient method

Journal of Materials Science - Excellent mechanical and electrical properties of graphene-based paper-like materials are essential for applications in flexible conductors, energy-storage devices,...