Effects of spinning conditions on structure and properties of multifunctional fibers of polyimidoamide nanocomposites

The effects of basic fiber‐forming parameters on the porous structure, moisture absorption, and strength properties of fibers from polyimidoamide nanocomposites were examined. Beneficial fiber‐forming conditions were established in consideration of the fiber sorption and strength properties. It was found that the incorporation of montmorillonite into the fiber‐forming polymer resulted in beneficial increases in fiber porosity and internal surface area. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 3323–3331, 2006     

Influence of the spinning conditions on the structure and properties of polyamide 12/carbon nanotube composite fibers

The inclusion of nanoparticles in polymer fibers is potentially useful for improving or bringing new properties such as mechanical strength, electrical conductivity, piezoresistivity, and flame retardancy. In this study, composite fibers made of polyamide 12 and multiwall carbon nanotubes were investigated. The fibers were spun via a melt‐spinning process and stretched at different draw ratios. The influence of several spinning factors, including spinning speed, extrusion rate, and draw ratio were investigated and correlated to the structure and properties of the fibers. X‐ray diffraction analyses and mechanical tests indicated that the spinning speed barely affected the structure and mechanical properties of the fibers under tension. The spinning speed, however, is critical for future industrial applications because it determines the possible production rates. By contrast, drawing during spinning or after spinning strongly affected the polymer chain alignment and fiber mechanical properties. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Effect of spinning conditions on the mechanical properties of polyacrylonitrile fibers modified with carbon nanotubes

Carbon nanotubes (CNTs) were used to modify polyacrylonitrile (PAN) polymer. The PAN/CNT composite fibers were spun from dimethylformamide solutions containing different types of CNTs. The effect of nanotube addition to the fiber precursor on the resulting mechanical properties is discussed. In this study, we examined the relationship of the rheological properties of PAN spinning solutions containing various types of CNTs and the tensile strength of the resulting PAN fibers. The presence of CNTs in the PAN spinning solution enhanced its deformability during the drawing stage. This effect resulted in a higher tensile strength in the fibers containing nanotubes, as compared to the pure fibers. The use of a three‐stage drawing process resulted in a significant increase in the tensile strength of PAN fibers modified with multiwalled nanotubes. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

熔融纺丝工艺制备碳纤维原丝

聚丙烯腈基碳纤维的制备主要采用溶液纺丝方法,生产过程需要溶剂回收,工艺流程长,因此制造成本高。笔者主要介绍了聚丙烯腈基碳纤维的制备工艺概况,特别介绍了熔融纺丝路线制备聚丙烯腈原丝的方法。利用共聚改性、增塑改性、纺丝后处理等方法,可以制备聚丙烯腈基碳纤维,并提出了由熔融纺丝制备聚丙烯腈基碳纤维的可行路线。     

Comparison about the structure and properties of PAN‐based activated carbon hollow fibers pretreated with different compounds containing phosphorus

Polyacrylonitrile (PAN) hollow fibers were pretreated with five different compounds containing phosphorus, including ammonium dibasic phosphate, ammonium dihydrogen phosphate, triammonium phosphate, phosphoric acid, and metaphosphoric acid, and then further oxidized in air, carbonized in nitrogen, and activated with carbon dioxide. The effects of different compounds containing phosphorus as pretreating agents on the properties and structure of the resultant oxidized hollow fibers, carbon hollow fibers, and activated carbon hollow fibers are discussed. Comparing the Brunaner‐Emmett‐Teller (BET) surface area of PAN‐activated carbon hollow fibers (ACHF) pretreated with five different compounds, ammonium dibasic phosphate > triammonium phosphate > ammonium dihydrogen phosphate > phosphoric acid > metaphosphoric acid, and the surface area of mesopores in PAN‐ACHF pretreated with ammonium dibasic phosphate reaches maximum, 174 m² g^?1. The adsorption ratio to mesomolecule adsorbate, VB₁₂, of PAN‐ACHF pretreated with ammonium dibasic phosphate also reaches maximum, 97.7 wt %. Moreover, the dominant pore sizes of PAN‐ACHF range from 2 to 5 nm in diameter. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 294–300, 2005     

Well‐dispersed copper nanorods grown on the surface‐functionalized PAN fibers and its antibacterial activity

β‐Cyclodextrins/polyacrylonitrile/copper nanorods (β‐CDs/PAN/CuNRs) composite fibers were fabricated by two steps including the preparation for the β‐CDs/PAN composite fibers by electrospining, and the preparation of the β‐CDs/PAN/CuNRs composite fibers by adsorption and reduction. The β‐CDs/PAN/CuNRs composite fibers were characterized by Fourier transform infrared spectroscopy, scanning electron microscopy, energy dispersive spectroscopy, transmission electron microscopy, and X‐ray photoelectron spectroscopy respectively. The results indicated that the CuNRs were not only successfully synthesized on the surface of composite fibers but also the CuNRs were distributed without aggregation on the composite fibers. Furthermore, microorganism Escherichia coli had been used to check the antibacterial efficacy of the β‐CDs/PAN/CuNRs composite fibers. Subsequently, antibacterial tests have indicated that the composite fibers have good bactericidal effects. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 41011.     

Analysis of the structural parameters of polyacrylonitrile fibers containing nanohydroxyapatite

The structural parameters and strength properties of a new generation of polyacrylonitrile fibers have been analyzed. These fibers, after being carbonized, can be used in biomaterial engineering. They are characterized by a high tensile strength of 31–43 cN/tex. An advantageous influence of nanoparticles added to the fiber matter on the degree of crystallinity has been found. When nanoparticles of hydroxyapatite are incorporated into these fibers, their degree of crystallinity increases by about 5%. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 760–765, 2006     

Structural and ultraviolet‐protective properties of nano‐TiO2‐doped polypropylene filaments

Textiles, with appropriate light absorbers and suitable finishing methods, can be used as ultraviolet (UV) protection materials. In this study, we investigated the effects of nano‐TiO₂ particles on the UV‐protective and structural properties of polypropylene (PP) textile filaments. Master batches of PP/TiO₂ nanoparticles were prepared by melt compounding before spinning, and filaments incorporating 0.3, 1, and 3% TiO₂ nanoparticles were spun in a pilot melt‐spinning machine. The structural properties of the nanocomposite fibers were analyzed with scanning electron microscopy, X‐ray diffractometry, differential scanning calorimetry, and tensile tests. The UV‐protection factor was determined to evaluate the UV‐protective properties of the filaments. In conclusion, although the structure and mechanical properties of the nanocomposite filaments were slightly affected by the addition of nano‐TiO₂, the UV‐protective properties of the PP filaments improved after treatment with nano‐TiO₂, and the nanocomposite filaments exhibited excellent UV protection. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Synthesis and properties of hydroxyapatite nanorod‐reinforced polyamide 6 nanocomposites

BACKGROUND: Polyamide 6 (PA6)/hydroxyapatite (HA) nanocomposites, which combine the bioactivity and biocompatibility of HA and the excellent mechanical performance of PA6, have emerged as new biomaterials with potential applications in the clinical setting. It has been shown that these nanocomposites show good similarity to natural bone in terms of chemistry and mechanical properties. RESULTS: In this study, highly crystallized hydroxyapatite nanorods (HANR) were used to fabricate PA6/HA nanocomposites via in situ hydrolytic ring‐opening polymerization of ε‐caprolactam. The effect of the HANR on the thermal stability, crystallization behavior and hydrogen bonding of PA6 was investigated using thermogravimetric analysis, differential scanning calorimetry and Fourier transform infrared (FTIR) spectroscopy, respectively. It was found that HANR can obviously increase the crystallization temperature and decrease the degree of supercooling. In addition, the thermal degeneration temperature of PA6 is also increased by the incorporation of HANR. FTIR analysis of the hydrogen bonded N? H stretching vibration revealed that, with increasing HANR loading, the hydrogen bonded N? H stretching band shifts to higher frequency and decreases in intensity. CONCLUSION: The thermal stability and crystallization ability of PA6 are improved considerably by the incorporation of HANR. However, the hydrogen bonding strength is weakened and the degree of ordering of hydrogen bonding is reduced by the incorporation of HANR, which can be explained by the formation of hydrogen bonds at the interface between ? OH groups of HANR and the ? N? H or ? C?O groups of PA6. Copyright © 2009 Society of Chemical Industry     

Mechanical properties of (poly(L‐lactide‐co‐glycolide))‐based fibers coated with hydroxyapatite layer

This article presents the results of the experimental study on manufacturing and mechanical evaluation of poly(L ‐lactide‐co‐glycolide) (PLGA)‐based fibers modified with ceramic nanoparticles. Study was conducted to establish the effect of biomimetic formation of apatite layers on polymeric fibers on their mechanical properties. The tensile tests were performed to determine the influence of polymer crystallinity and the presence of hydroxyapatite nanoparticles (nanoHAp) on mechanical properties of PLGA fibers coated with hydroxyapatite (HAp) layer. HAp deposits on the surfaces of the fibers precipitated from simulated body fluid (SBF). Three types of fibers coated with HAp layers were compared in mechanical tests. The results indicated that by using a biomimetic fiber coating method the mechanical properties of the fibers are affected by their crystallinity. The nanoHAp modified polymer fibers after incubation in SBF were found to have a continuous HAp layer. The layer affected the mechanical behavior (force–strain function) of the fibers from nonlinear to linear, typical of ceramic materials. The tensile modulus of the fibers with a continuous layer was found to increase with the apatite layer thickness, whereas the tensile strength decreases. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

湿纺凝固条件对PAN初生纤维形态结构的影响

分析了凝固浴温度、浓度、表观负拉伸等凝固条件对聚丙烯睛初生纤维形态结构的影响规律及作用机理,得出最佳的凝固工艺参数。结果表明:在其他凝固参数不变时,凝固浴温度、浓度及表观负拉伸均存在各自的临界值,低于或超过此临界值,初生纤维及原丝的性能均下降;采用凝固浴温度60℃、凝固浴质量分数为65％的最佳凝固工艺参数,可获得截面圆形且结构致密的初生纤维,并制得力学性能优异的原丝。     

Preparation and pH‐sensitivity of polyacrylonitrile (PAN) based porous hollow gel fibers

Polyacrylonitrile based porous hollow gel fibers were prepared from PAN hollow fibers by oxidation and subsequent alkaline treatment. Fourier‐transform infrared (FTIR), X‐ray diffraction, and scanning electron microscope (SEM) analyses showed that the PAN porous hollow gel fiber was a kind of amphoteric fiber due to the combination of cationic groups of pyridyl and anionic groups of carboxyl; after gelation the hollow channel and finger‐like pores on the fiber walls were conserved. The effects of cyclization reaction degree, alkaline solution concentration, and alkaline treatment time on the mechanical properties or pH‐sensitive behavior of the porous hollow gel fibers were investigated. The elongation/contraction behavior was studied in detail. It was found that the gel fiber exhibited a large swelling in an alkaline solution and contracting in an acid solution; the swelling change in length was above 90%; the responsive time of elongation/contraction was less than 20 s; the maximum contraction force was 20 N/cm²; and pH‐sensitivity was reversible. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Electrokinetic properties of polypropylene‐layered silicate nanocomposite fibers

Nanocomposite fibers based on polypropylene (PP) polymer were prepared with different content of nanofiller. Filaments were spun from an isotactic iPP homopolymer. Montmorillonite modified by N,N‐dimethyl‐N,N dioctadecylammonium cations was used for preparation of PP nanocomposite fibers. A PP grafted with acrylic acid was added as a coupling agent. Nanocomposite fibers were characterized, i.e., the surface morphology of PP nanocomposite fibers was observed and surface properties were defined by electrokinetic properties determination by zeta potential measurements. For particle distribution observation the plasma etching was involved as a method for sample preparation. The addition of nanoparticles has an impact on ZP value of nanofilled fibers, however, isoelectric point IEP is not significantly influenced by different concentrations of nanofiller. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Structure and tensile properties of Nanoclay–Polypropylene fibers produced by melt spinning

Nanocomposite fibers of polypropylene and montmorillonite‐based organoclay were produced by a melt‐spinning process, and their structures and mechanical properties were studied. The addition of nanoclay in polypropylene increased the rate of crystallization and altered the microstructures of the fibers. Increases in the crystal size and a reduction in the molecular orientation were observed in the nanoclay–polypropylene composite fibers. The tensile properties of nanoclay composite fibers were also studied, and decreases in the fiber modulus and tenacity and increases in the strain at break were observed. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Investigation on the melt spinning fibers of PP/organoclay nanocomposites prepared by in‐situ polymerization

Fibers prepared by melt spinning process from the PP (polypropylene)/organoclay nanocomposite were characterized in details with the aid of SEM, FTIR, XRD, DSC, and mechanical measurements. The results suggested that the lower content of organoclay (0.1%) added to the PP matrix increased the crystallinity and mechanical property (tensile strength) of the PP/organoclay nanocomposite fiber. With increasing the content of organoclay (≥ 0.3%), the crystallinity and the tensile strength both a little decreased, and the fiber containing organoclay exhibited multi‐peaks at the same draw ratio during the heating process. Furthermore, the degree of orientation of the fiber increased a little with lower content of organoclay (0.1%) introduction to PP during the infrared dichroism measurement. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Effect of fiber‐forming conditions and type of MMT modifier on the structure and properties of multifunctional polyimideamides nanocomposite fibers

The effect of fiber‐spinning conditions on the structure, sorption, and strength properties of polyimideamides (PIA) nanocomposite fibers has been examined. Montmorillonite (MMT) modified with octadecylamine was used as a nanoadditive. The properties of fibers containing differently modified MMT were compared. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 2940–2944, 2007     

PAN原丝成形工艺与碳纤维晶体结构和性能的关联性研究

采用广角X射线衍射方法对不同成形工艺的PAN原丝与碳纤维晶体结构和性能的关联性进行了实验和分析。研究表明:PAN原丝的晶体结构与凝固浴成形和纺丝牵伸工艺有直接关联性,由干喷湿纺成形和高倍纺丝牵伸制备的原丝具有晶粒尺寸较大、晶面间距较小和结晶度较高的特点。干喷湿纺成形工艺制备的原丝在碳化过程中石墨晶体的生长速率大于湿法纺丝,且原丝的PAN准晶体结构对碳纤维乱层石墨晶体结构具有遗传型。干喷湿纺成形和高倍数纺丝牵伸更容易获得兼具较高拉伸强度和较高拉伸模量的碳纤维。     

Effect of processing on morphological structure of polyacrylonitrile matrix nano‐ZnO composites

The effects of processing methods—free casting and spinning—on dispersion of nano‐ZnO in a polyacrylonitrile (PAN) matrix were studied for this article. From observation with an transmission electron microscope, it was found that monoaxial drawing in spinning processing formed a fiberlike image of the nano‐ZnO phase in the PAN matrix. The geometric parameters—the diameter and ratio of the nanoparticle phase—were about 20 and 15 nm, respectively, when the concentration of nano‐ZnO was 1 wt % in the PAN matrix, whereas spherelike morphology was obtained by free casting, for which, naturally, the ratio of its length to its diameter was unity. This indicates that evidently the morphology of the nanoparticle phase is affected by processing methods. However, when the concentration of nano‐ZnO went up to 2 wt % in the PAN matrix spinning process, the linear ratio of length to diameter of the nanoparticle phase decreased to 2.9 because drawing energy adsorption, through deformation of the nanoparticle phase, became a marked effect. The degree of anisotropy, including crystallization and orientation of polymer, was also affected by the concentration of nano‐ZnO for the same reason. When the concentration of nano‐ZnO reached 2 wt %, the anisotropy of PAN was obviously depressed according to the results of wide‐angle X‐ray measurement. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 1053–1057, 2003     

Polyimide fibers prepared by a dry‐spinning process: Enhanced mechanical properties of fibers containing biphenyl units

Polyimide (PI) fibers with enhanced mechanical properties and high thermal and dimensional stability were prepared via a two‐step dry‐spinning process through the introduction of 3,3′,4,4′‐biphenyl tetracarboxylic dianhydride (BPDA) containing biphenyl units into rigid homopolyimide of pyromellitic dianhydride (PMDA) and 4,4′‐oxydianiline. The attenuated total reflectance–Fourier transform infrared spectra results imply that the incorporated BPDA moieties accelerate the imidization process and increase the imidization degree (ID) of the precursor fibers; this was attributed to the increased molecular mobility of the polymer chains. Two‐dimensional wide‐angle X‐ray diffraction spectra indicated that the prepared PI fibers possessed a well‐defined crystal structure and polymer chains in the crystalline region were highly oriented along the fiber axis. The PI fiber, with the molar ratio of PMDA/BPDA being 7/3, showed optimum tensile strength and modulus values of 8.55 and 73.21 cN/dtex, respectively; these were attributed to the high IDs and molecular weights. Meanwhile, the PI fibers showed better dimensional stability than the commercial P84 fiber, and this is beneficial for its security applications. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43727.     

Tribological properties of micro‐ and nanoparticles‐filled poly(etherimide) composites

It has been found that nano‐ or microsized inorganic particles in general enhance the tribological properties of polymer materials. In the present study, 5 vol % nano‐TiO₂ or micro‐CaSiO₃ was introduced into a polyetherimide (PEI) matrix composite, which was filled additionally with short carbon fibers (SCF) and graphite flakes. The influence of these inorganic particles on the sliding behavior was investigated with a pin‐on‐disc testing rig at room temperature and 150°C. Experimental results showed that both particles could reduce the wear rate and the frictional coefficient (μ) of the PEI composites under the applied testing conditions. At room temperature, the microparticles‐filled composites exhibited a lower wear rate and μ, while the nano‐TiO₂‐filled composites possessed the lowest wear rate and μ at elevated temperature. Enhancement in tribological properties with the addition of the nano‐particles was attributed to the formation of transfer layers on both sliding surfaces together with the reinforcing effect. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 1678–1686, 2006