On the properties and processing of polyethylene terephthalate/styrene‐butadiene rubber blend

The mixing of incompatible polymers such as polyethylene terephthalate (PET) and styrene‐butadiene rubber (SBR) produces a blend with poor mechanical and impact properties, because polymeric phases interact weakly with each other and segregate. The use of SBR grafted with maleic anhydride (MAH) increases the compatibility of the SBR‐PET system by generating higher interactions and chemical links between the ingredients of the blend. The induced compatibility is reflected in the 2.5‐fold increase in the impact resistance of the blend as compared to that of pure PET. The grafting reaction to produce SBR‐g‐MAH is carried out by reactive extrusion using a reaction initiator, benzoyl peroxide (BPO), and the extent of the reaction depends on the concentration of MAH and BPO. Results indicate the close relationship between processing conditions and microstructural parameters, such as particle diameter and interparticle distances of the dispersed rubber phase, necessary to achieve the optimum impact resistance.     

Preparation and properties of bitumen modified with the maleic anhydride grafted styrene‐butadiene‐styrene triblock copolymer

A procedure to improve the properties of styrene‐butadiene‐styrene (SBS) copolymer modified bitumen by grafting of maleic anhydride (MAH) onto SBS in the presence of benzoyl peroxide (BPO) as initiator was proposed. The effects of the grafting degree (GD) on the properties of modified bitumen were investigated. FTIR spectroscopy was employed to verify the grafting of MAH onto SBS. The GD of MAH onto SBS was determined by a back titration procedure. To assess the effects of the GD of grafted SBS on properties of modified bitumen, the softening point, penetration, ductility, elastic recovery, penetration index, viscosity, storage stability, and dynamic shear properties were tested. Experimental results indicated that the SBS grafted with maleic anhydride (SBS‐g‐MAH) copolymer was successfully synthesized by solvothermal method, and different GD of the SBS‐g‐MAH was obtained by control the MAH concentration. The GD of the MAH onto SBS has great effect on the rheological properties of the modified bitumen, and the high temperature performance and storage stability of modified bitumen were improved with the GD of the MAH onto SBS increasing. POLYM. ENG. SCI., 2011. © 2011 Society of Plastics Engineers     

Morphological,mechanical, and rheological studies of PVC/ABS blends in the presence of maleic anhydride

A novel method of enhancing compatibility in PVC/ABS blends is the use of ABS‐grafted‐(maleic anhydride) (ABS‐g‐MAH) as a compatibilizer. In this study, maleic anhydride was grafted onto ABS (initiated by peroxide) in an internal mixer. Grafting degree was determined by a back‐titration method, and certain amounts of the resultant ABS‐g‐MAH were added to PVC/ABS blends during their melt blending in the mixer. The weight ratio of PVC to ABS was kept at 70:30. Evaluation of compatibilization was accomplished via tensile and notched Izod impact tests, scanning electron microscopy (SEM), and rheological studies. According to the SEM micrographs, better dispersion of the rubber phase and its finer size in properly compatibilized blends were indications of better compatibility. Besides, in the presence of a proper amount [5 parts per hundred parts of PVC (php)] of ABS‐g‐MAH, PVC/ABS blends showed significantly higher impact strengths than uncompatibilized blends. This result, in turn, would be an indication of better compatibility. In the presence of 5 php of compatibilizer, the higher complex viscosity and storage modulus, as well as a lower loss modulus and loss factor in the range of frequency studied, indicated stronger interfacial adhesion as a result of interaction between maleic anhydride and the PVC‐SAN matrix. J. VINYL ADDIT. TECHNOL., 2010. © 2010 Society of Plastics Engineers     

Synthesis and characterization of maleated glycidyl 3‐pentadecenyl phenyl ether as a functionalized plasticizer for styrene–butadiene rubber/carbon black/silica composites

Maleated glycidyl 3‐pentadecenyl phenyl ether (M‐GPPE) was synthesized from glycidyl 3‐pentadecenyl phenyl ether (GPPE), a renewable derivative from cardanol, with maleic anhydride (MAH) by grafting copolymerization. The resulting M‐GPPE was used as a functionalized plasticizer for a styrene–butadiene rubber (SBR)/carbon black (CB)/silica composite. The effects of M‐GPPE on the development of the filler network, the extent of silica dispersion, the curing characteristics, and the mechanical performance of the composites were studied. Meanwhile, a comparative study was performed between M‐GPPE and aromatic oil, a traditional plasticizer used in SBR filler formulations. Gel permeation chromatography and IR and ¹H‐NMR analysis results confirmed the occurrence of the grafting reaction between GPPE and MAH and the potential structure of M‐GPPE. The thermostability of GPPE was improved by grafting copolymerization with MAH, as shown by thermogravimetric analysis results. The presence of M‐GPPE resulted in a shorter curing time and better aging properties in the SBR composite compared with GPPE. The mechanical properties, dynamic mechanical analysis, and transmission electron microscopy analysis showed that the maleate of GPPE could enhance the compatibility between SBR and silica, improve the dispersion of silica in SBR, and partially replace the aromatic oil in the SBR/CB/silica composite formulation. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40462.     

Toughening of recycled poly(ethylene terephthalate)/glass fiber blends with ethylene–butyl acrylate–glycidyl methacrylate copolymer and maleic anhydride grafted polyethylene–octene rubber

The aim of this study was to improve the toughness of recycled poly(ethylene terephthalate) (PET)/glass fiber (GF) blends through the addition of ethylene–butyl acrylate–glycidyl methacrylate copolymer (EBAGMA) and maleic anhydride grafted polyethylene–octene (POE‐g‐MAH) individually. The morphology and mechanical properties of the ternary blend were also examined in this study. EBAGMA was more effective in toughening recycled PET/GF blends than POE‐g‐MAH; this resulted from its better compatibility with PET and stronger fiber/matrix bonding, as indicated by scanning electron microscopy images. The PET/GF/EBAGMA ternary blend had improved impact strength and well‐balanced mechanical properties at a loading of 8 wt % EBAGMA. The addition of POE‐g‐MAH weakened the fiber/matrix bonding due to more POE‐g‐MAH coated on the GF, which led to weakened impact strength, tensile strength, and flexural modulus. According to dynamic rheometer testing, the use of both EBAGMA and POE‐g‐MAH remarkably increased the melt storage modulus and dynamic viscosity. Differential scanning calorimetry analysis showed that the addition of EBAGMA lowered the crystallization rate of the PET/GF blend, whereas POE‐g‐MAH increased it. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Effect of maleic anhydride grafted polybutadiene on the compatibility of polyamide 66/acrylonitrile‐butadiene‐styrene copolymer blend

The addition of maleic anhydride grafted polybutadiene (PB‐g‐MAH) can greatly improve the compatibility of polyamide 66 (PA66)/acrylonitrile‐butadiene‐styrene copolymer (ABS) blends. Unlike the commonly used compatibilizers in polyamide/ABS blends, PB‐g‐MAH is compatible with the ABS particles' core phase polybutadiene (PB), rather than the shell styrene‐acrylonitrile (SAN). The compatibility and interaction of the components in the blends were characterized by Fourier transform‐infrared spectra (FTIR), Molau tests, melt flow index (MFI), dynamic mechanical analyses (DMA), and scanning electron microscopic (SEM) observations. The results show that PB‐g‐MAH can react with the amino end groups in PA66 while entangle with the PB phase in ABS. In this way, the compatibilizer anchors at the interface of PA66/ABS blend. The morphology study of the fracture sections before and after tensile test reveals that the ABS particles were dispersed uniformly in the PA66 matrix and the interfacial adhesion between PA66 and ABS was increased significantly. The mechanical properties of the blends thus were enhanced with the improving of the compatibility. POLYM. ENG. SCI., 2012. © 2011 Society of Plastics Engineers     

Kinetics for chlorination of maleic anhydride grafted polypropylene

Preparation of Chlorinated maleic anhydride grafted polypropylene (Cl‐PP‐g‐MAH) by free radical process was carried out using carbon tetrachloride (CCl₄) as the solvent and benzoperoxide (BPO) as the initiator. Effects of reaction temperature, concentrations of PP‐g‐MAH and BPO on the rate of chlorination were studied. The experimental results showed the actual rate constant for chlorination of maleic anhydride grafted polypropylene followed the Arrhenius law and the total apparent activation energy was 19.7 kJ mol^?1. The kinetic model for chlorination of maleic anhydride grafted polypropylene was found to be R = K[BPO]^0.53[C]^0.93. The properties of chlorination of maleic anhydride grafted polypropylene were better than those of maleic anhydride grafted polypropylene. The products were characterized by Fourier transform infrared spectroscopy. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Influence of high density polyethylene‐g‐maleic anhydride on compatibility and properties of poly(butylene terephthalate)/high density polyethylene blends

Poly(butylene terephthalate)/high density polyethylene (PBT/HDPE) blends and PBT/HDPE‐grafted maleic anhydride (PBT/HDPE‐g‐MAH) blends were prepared by the reactive extrusion approach, and the effect of blend compositions on the morphologies and properties of PBT/HDPE blends and PBT/HDPE‐g‐MAH blends was studied in detail. The results showed that flexural strength, tensile strength, and notched impact strength of PBT/HDPE blends decreased with the addition of HDPE, and flexural strength and tensile strength of PBT/HDPE‐g‐MAH blends decreased, while the notched impact strength of PBT/HDPE‐g‐MAH increased with the addition of HDPE‐g‐MAH. Compared with PBT/HDPE blends, the dimension of the dispersed phase particles in PBT/HDPE‐g‐MAH blends was decreased and the interfacial adhesion was increased. On the other hand, the effects of HDPE and HDPE‐g‐MAH contents on the crystalline and the rheological properties of the blends were also investigated. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 6081–6087, 2006     

Effect of EPDM‐g‐MAH on the morphology and properties of PA6/EPDM/HDPE ternary blends

The formation of core‐shell morphology within the dispersed phase was studied for composite droplet polymer‐blend systems comprising a polyamide‐6 matrix, ethylene‐propylene‐diene terpolymer (EPDM) shell and high density polyethylene (HDPE) core. In this article, the effect of EPDM with different molecular weights on the morphology and properties of the blends were studied. To improve the compatibility of the ternary blends, EPDM was modified by grafting with maleic anhydride (EPDM‐g‐MAH). It was found that core‐shell morphology with EPDM‐g‐MAH as shell and HDPE as core and separated dispersion morphology of EPDM‐g‐MAH and HDPE phase were obtained separately in PA6 matrix with different molecular weights of EPDM‐g‐MAH in the blends. DSC measurement indicated that there may be some co‐crystals in the blends due to the formation of core‐shell structure. Mechanical tests showed that PA6/EPDM‐g‐MAH/HDPE ternary blends with the core‐shell morphology exhibited a remarkable rise in the elongation at break. With more perfect core‐shell composite droplets and co‐crystals, the impact strength of the ternary blends could be greatly increased to 51.38 kJ m^?2, almost 10 times higher than that of pure PA6 (5.50 kJ m^?2). POLYM. ENG. SCI., 2013. © 2012 Society of Plastics Engineers     

Peroxide‐catalyzed swell grafting of maleic anhydride onto polypropylene

A new grafting method was developed to incorporate maleic anhydride directly onto solid‐state polypropylene powders. Maleic anhydride grafts altered the nonpolar characteristics of polypropylene so that much better mixing was achieved in blends and composites of polypropylene with many other polymers and fillers. Maleic anhydride was grafted onto polypropylene by the peroxide‐catalyzed swell grafting method, with a maximum extent of grafting of 4.60%. Fourier transform infrared spectroscopy, differential scanning calorimetry, thermogravimetric analysis, scanning electron microscopy, tensile testing, and impact testing were used to characterize the isotactic polypropylene (iPP), maleic anhydride grafted polypropylene (MAH‐g‐iPP), and (isotactic polypropylene)/(calcium carbonate) composites (iPP/CaCO₃). The crystallinity and heat of fusion of the MAH‐g‐iPP decreased as the extent of grafting increased. The mechanical properties of the CaCO₃ filled polypropylene were improved by adding MAH‐g‐iPP as a compatibilizing agent. The dispersion of the fillers in the polymer matrix and the adhesion between the CaCO₃ particles and the polymer matrix were improved by adding the compatibilizer.     

Compatibility effect of radiation‐grafting‐functionalized styrene–butadiene–styrene on polyamide 6/styrene–butadiene–styrene blends

Styrene–butadiene–styrene (SBS) was grafted with dibutyl maleate (DBM), methacrylic acid (MAA), or maleic anhydride (MAH) by ⁶⁰Co γ‐rays. The grafted SBS was blended with polyamide 6 (PA6). The compatibility of the PA6/SBS blends was studied with scanning electron microscopy and rheological measurements. The results showed significant improvement in the compatibility of PA6 blended with MAH‐ or MAA‐grafted SBS, with the former being more effective, whereas grafting DBM was ineffective in this respect. Mechanisms of the compatibility enhancement and ineffectiveness are discussed. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

The effect of graft copolymers of maleic anhydride and epoxy resin on the mechanical properties and morphology of PP/ABS blends

In this work, maleic anhydride‐grafted polypropylene (PP‐g‐MAH) and maleic anhydride‐grafted poly(acrylonitrile‐butadiene‐styrene) (ABS‐g‐MAH) at 2 : 1 mass ratio were added as a compatibilizer in the PP/ABS blends. The compatibilizing effect was evaluated by adding the graft copolymers together with epoxy resin/imidazole curing agent (E51/2E4MZ). The reaction in reactive extrusion, morphological structure, and properties of PP and ABS blends were investigated by using infrared spectroscopy (FTIR), scanning electron microscopy (SEM), and X‐ray spectrum, transmission electron microscope (TEM), dynamic thermomechanical analysis (DMA), differential scanning calorimetry (DSC), and mechanical properties tests. The results showed that the compatibilizing effect was greatly improved because of the addition of the graft copolymers together with epoxy resin/imidazole curing agent (E51/2E4MZ) because the link structure of PP‐g‐MAH and ABS‐g‐MAH was formed by the reaction of anhydride group with epoxy group catalyzed by the imidazole. The size of the dispersed phase decreased dramatically, the interfacial adhesion between ABS particles and PP matrix was improved, and the tensile strength and flexural modulus of the PP/ABS blends increased further. The optimizing properties were obtained at 3 phr E51/2E4MZ. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40898.     

Melt rheology and properties of compatibilized recycled poly(ethylene terephthalate)/(styrene‐ethylene‐ethylene‐propylene‐styrene) block copolymer blends

Blends of recycled poly(ethylene terephthalate) (R‐PET) and (styrene‐ethylene‐ethylene‐propylene‐styrene) block copolymer (SEEPS) compatibilized with (maleic anhydride)‐grafted‐styrene‐ethylene‐butylene‐styrene (SEBS‐g‐MAH) were prepared by melt blending. The compatibilizing effects of SEBS‐g‐MAH were investigated systematically by study of the morphology, linear viscoelastic behavior, and thermal and mechanical properties of the blends. The results show that there is good agreement between the results obtained by rheological measurement and morphological analysis. The rheological test shows that the melt elasticity and melt strength of the blends increase with the addition of SEBS‐g‐MAH. The Cole‐Cole plots and van Gurp‐Palmen plots confirm the compatibilizing effect of SEBS‐g‐MAH. However, the Palierne model fails to predict the linear viscoelastic properties of the blends. The morphology observation shows that all blends exhibit a droplet‐matrix morphology. In addition, the SEEPS particle size in the (R‐PET)/SEEPS blends is significantly decreased and dispersed uniformly by the addition of SEBS‐g‐MAH. Differential scanning calorimeter analysis shows that the crystallization behavior of R‐PET is restricted by the incorporation of SEEPS, whereas the addition of SEBS‐g‐MAH improves the crystallization behavior of R‐PET compared with that of uncompatibilized (R‐PET)/SEEPS blends. The Charpy impact strength of the blends shows the highest value at SEBS‐g‐MAH content of 10%, which is about 210% higher than that of pure R‐PET. J. VINYL ADDIT. TECHNOL., 22:342–349, 2016. © 2014 Society of Plastics Engineers     

Effect of the compatibilizer on the morphology and properties of dynamically cured PP/POE/epoxy blends

Dynamic vulcanization was successfully applied to epoxy resin reinforced polypropylene (PP)/ethylene‐octene copolymer (POE) blends, and the effects of different compatibilizers on the morphology and properties of dynamically cured PP/POE/epoxy blends were studied. The results show that dynamically cured PP/POE/epoxy blends compatibilized with maleic anhydride‐grafted polypropylene (MAH‐g‐PP) have a three‐phase structure consisting of POE and epoxy particles dispersed in the PP continuous phase, and these blends had improved tensile strength and flexural modulus. While using maleic anhydride‐grafted POE (MAH‐g‐POE) as a compatibilizer, the structure of the core‐shell complex phase and the PP continuous phase showed that epoxy particles could be embedded in MAH‐g‐POE in the blends, and gave rise to an increase in impact strength, while retaining a certain strength and modulus. DSC analysis showed that the epoxy particles in the blends compatibilized with MAH‐g‐PP were more efficient nucleating agents for PP than they were in the blends compatibilized with MAH‐g‐POE. WAXD analysis shows that compatibilization do not disturb the crystalline structure of PP in the blends. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Dynamic reaction inside co‐rotating twin screw extruder. II. Waste ground rubber tire powder/polypropylene blends

In this article, dynamic reaction of waste ground rubber tire powder/PP blends with compatibilizers is extended to commercially available waste rubber Viz. Ground rubber tire and PP for the possibility of getting recycled material with good mechanical properties. In the first part of the article it was shown that the compatibility of model material/PP blends has greatly improved. In this article, extensive studies have been carried out to study the effect of compatibilizers, in‐situ compatibilization of immiscible waste ground rubber tire (WGRT) powder/polyolefin blends of various concentrations was investigated by means of extrusion process using a co‐rotating twin screw extruder. It was observed that addition of small amounts of compatibilizers like SEBS‐g‐MA to the blends of WGRT and PP‐g‐MA can result in better mechanical properties than the blends with isotactic PP. The blends of WGRT powder and PP‐g‐MA with compatibilizer have better adhesion than those of isotactic PP blends as revealed by the morphological studies using AFM and SEM. The betterment in properties can be attributed to the presence of functional group, maleic anhydride in PP‐g‐MA. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Graft copolymerization of acrylic acid on to styrene butadiene rubber (SBR) to improve morphology and mechanical properties of SBR/polyurethane blend

Graft copolymerization of acrylic acid (AA) on to styrene butadiene rubber (SBR) is carried out via free radical polymerization using benzoyl peroxide (BPO) as initiator. Graft yield (GY) and graft efficiency (GE) measurements reveal that the optimum grafting is achieved when 100 wt % of AA and 3 wt % of BPO are used for a reaction time of 6 h at 60 °C. The execution of the grafting process is confirmed through ATR‐IR spectroscopy and DMTA analysis. Tan δ thermograms indicate that the graft copolymerization occurs in the styrene segments of the SBR backbone. An in situ polymerized, semicrystalline polyurethane (PU) is then used to prepare a series of SBR‐g‐PAA/PU blends. It is found that the SBR‐g‐PAA with the highest GY exhibits the best compatibility with PU matrix. One‐phase morphology (SEM), as well as the appearance of only one glass transition (DMTA) verify the homogeneous miscibility of the modified blend compositions. Moreover, the integration of PUs crystalline structure into blends gives rise to elongation‐induced crystallinity as the prominent phenomenon in tensile testing, which proves to synchronously enhance tensile strength, modulus, elongation at break, and toughness. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43699.     

Isotactic polypropylene toughened with poly(acrylonitrile–butadiene–styrene): Compatibilizing role of maleic anhydride grafted polypropylene

The β‐nucleating activity and toughening effect of acrylonitrile–butadiene–styrene (ABS) graft copolymer on isotactic polypropylene (iPP) and the compatibilizing role of maleic anhydride grafted polypropylene (PP‐g‐MAH) on the iPP/ABS blends were investigated. The results show that ABS can induce the formation of β‐crystal in iPP, and its β‐nucleating efficiency depends on its concentration and dispersibility. The relative content of β‐crystal form is up to 36.19% with the addition of 2% ABS. The tensile and impact properties of the iPP were dramatically enhanced by introducing ABS. The incorporation of PP‐g‐MAH into the iPP/ABS blends inhibits the formation of β‐crystal. The crystallization peaks of the blends shift toward higher temperature, due to the heterogeneous nucleation effect of PP‐g‐MAH on iPP. The toughness of iPP/ABS blends improved due to favorable interfacial interaction resulting from the compatibilization of PP‐g‐MAH is significantly better than the β‐crystal toughening effect induced by ABS. POLYM. ENG. SCI., 59:E317–E326, 2019. © 2019 Society of Plastics Engineers     

Studies on preparation and properties of vinyltriethoxysilane‐grafted styrene‐butadiene rubber

Graft polymerization of vinyltriethoxysilane (VTES) onto styrene‐butadiene rubber (SBR) was carried out in latex using benzoic peroxide (BPO) as an initiator. The concentration of VTES effecting on vulcanization characteristics, mechanical properties and thermal properties of VTES‐grafted SBR (SBR‐g‐VTES) were investigated. The grafting of VTES onto SBR and its pre‐crosslinking were confirmed by attenuated total teflectance‐Fourier transform infrared reflectance and proton nuclear magnetic resonance. The mechanism of graft polymerization was studied. The results revealed that the minimum torque, optimum cure time, tensile strength, thermal decomposition temperature, and glass transition temperature (T_g) all increased with the increasing concentration of VTES. But the grafting efficiency of VTES, rate of vulcanization, and elongation at break of the SBR‐g‐VTES decreased. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Modification of acrylonitrile‐butadiene‐styrene terpolymer by graft copolymerization with maleic anhydride in the melt. II. Properties and phase behavior

The graft copolymerization of maleic anhydride (MAH) onto acrylonitrile‐butadiene‐styrene terpolymer (ABS) using dicumyl peroxide and benzoyl peroxide as the binary initiator and styrene as the comonomer in the molten state was described. The properties and phase morphologies of the modified products (ABS‐g‐MAH) were studied. The results indicate that the melt flow index (MFI) of ABS‐g‐MAH increases with the increase of MAH content, the initiator concentration, and the screw speed, whereas the MFI decreases with the increase of temperature. The impact strength and the percentage elongation of ABS‐g‐MAH both decreased and the tensile strength of ABS‐g‐MAH increased slightly as the grafting degree increased. The phase inversion behavior of the modified product was observed by transmission electron microscopy. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 91: 2834–2839, 2004     

Study on toughening effect of maleic anhydride‐grafted‐poly(ethylene‐octene) to EVOH and their compatibility

Blends of poly(ethylene‐co‐vinyl alcohol) (EVOH) with maleic anhydride‐grafted‐poly(ethylene‐octene) (POE‐g‐MAH) were prepared by blending extrusion in order to improve the toughness and flexibility of EVOH. The compatibility behavior of these blends with POE‐g‐MAH content range from 0 to 25 wt% was studied using mechanical, thermal, infrared, and morphology characterization techniques. The mechanical test results showed that POE‐g‐MAH can significantly improve the impact toughness of EVOH with a brittle‐tough transition appeared at the POE‐g‐MAH content of 20 wt%. A huge increase of toughness of the blend was also observed when the POE‐g‐MAH content was increased to 15 wt%. The thermal analysis of the blends demonstrated that the thermal stability of EVOH is improved with the addition of POE‐g‐MAH, adding 20 wt% or more POE‐g‐MAH can effectively decrease the crystallinity of EVOH and greatly improve compatibility between the two components. The existence of esterification between anhydride groups in POE‐g‐MAH and hydroxyl groups in EVOH in melt processing was confirmed using Fourier transform infrared technique. Morphology analysis of the Izod impact fractures has clearly shown the mechanisms for these blends to change from brittle to tough with increasing the POE‐g‐MAH content. POLYM. ENG. SCI., 53:2093–2101, 2013. © 2013 Society of Plastics Engineers