Effect of silane‐coupling agents on interfacial properties of CF/PI composites

In this article, to form a structure‐controlled interface, carbon fiber (CF) surfaces were first activated by plasma technique and then hydroxylated by LiAlH₄ treatment, and then were reacted with a suit of silane‐coupling agents terminated with desired functional groups to form thin films, which further reacted with polyimide (PI) resin to generate a strong adhesion interface. The morphology, structure, and composition of CF surfaces before and after treatment were investigated by atomic force microscopy (AFM), Fourier transform infrared spectroscopy (FTIR), and X‐ray photoelectron spectroscopy (XPS), respectively. The results of FTIR and XPS analysis showed that silane‐coupling agents were successfully chemisorbed onto the CF surfaces by the hydrolysis and condensation reactions. The interfacial shear strength of the CF/PI microcomposites was evaluated by the microbond technique. The results showed that the types of the interfacial functional groups, especially the vinyl end groups in vinyltriethoxysilane (VS), which can react with PI resin, had very significant influence on the improvement of the interfacial adhesion properties of composites. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Evaluation of tribological performance of surface‐treated carbon fiber‐reinforced thermoplastic polyimide composite

The effect of surface treatment [rare earth solution (RES) and air oxidation] of carbon fibers (CFs) on the mechanical and tribological properties of carbon fiber‐reinforced polyimide (CF/PI) composites was comparatively investigated. Experimental results revealed that surface treatment can effectively improve the interfacial adhesion between carbon fiber and PI matrix. Thus, the flexural strength and wear resistance were significantly improved. The RES surface treatment is superior to air oxidation treatment in promoting interfacial adhesion between carbon fiber and PI matrix. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2008     

Dielectric and conduction properties of polyimide/silica nano‐hybrid films

Dielectric and conduction properties of polyimide/silica nano‐hybrid films were investigated with the silica content and the testing frequency, using a small electrode system. The hybrid films were prepared through sol‐gel process and thermal imidization, by using pyromellitic dianhydride and 4,4′‐oxydianiline as polyimide precursors, and tetraethoxysilane and methyltriethoxysilane as silica precursors. The dielectric coefficient of PI/SiO₂ films was monotonically increased with increasing silica content, and decreased with increasing testing frequency. The dielectric loss of PI/SiO₂ films had no obvious changes with increasing silica content, but monotonically increased with increasing testing frequency. These can be contributed to the different quantity and migration chunnels of current carriers, which were mainly influenced by a few of complicated factors. There were remarkable differences between conduction property of PI/TEOS‐SiO₂ films and PI/MTEOS‐SiO₂ films because of the different size and dispersion status of silica particles in the polyimide matrix. POLYM. COMPOS., 2008. © 2008 Society of Plastics Engineers     

Preparation and properties of polyimide/silica hybrid composites based on polymer‐modified colloidal silica

A new type of polyimide/silica (PI/SiO₂) hybrid composite films was prepared by blending polymer‐modified colloidal silica with the semiflexible polyimide. Polyimide was solution‐imidized at higher temperature than the glass transition temperature (T_g) using 3,3′,4,4′‐biphenyltetracarboxylic dianhydride (BPDA) and 4,4′‐diaminodiphenyl ether (ODA). The morphological observation on the prepared hybrid films by scanning electron microscopy (SEM) pointed to the existence of miscible organic–inorganic phase, which resulted in improved mechanical properties compared with pure PI. The incorporation of the silica structures in the PI matrix also increased both T_g and thermal stability of the resulting films. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 2053–2061, 2006     

The Addition of Polyethylene-Polyamine Surface Treated Carbon Nanotube on the Interfacial Adhesion of Carbon Fiber-Reinforced Polyimide Composite

Carbon fiber reinforced polyimide (CF/PI) composites have been filled with polyethylene-polyamine-treated carbon nanotube to enhance the adhesion. According to the modification, the interlaminar shear strength (ILSS) of composites has been greatly improved. Dynamic wetting method, XPS and SEM are used to examine the microscopic properties of resultant composites. The enhanced ILSS is attributed to the CNT interlock, which improves the wetting between carbon fibers and resins.     

聚酰亚胺共混和复合改性的研究进展

综述了聚酰亚胺(PI)与其它高聚物的共混以及与无机物的复合改性研究进展,着重介绍了PI与环氧树脂、聚氨酯、聚四氟乙烯和聚醚醚酮的共混,以及PI与碳纤维、玻璃纤维、石墨、玻璃微珠、凹凸棒土、无机纳米粒子的复合改性的研究情况,并展望了PI共混和复合材料的应用前景和发展趋势.     

Poly(ether ether ketone) composites reinforced by short carbon fibers and zirconium dioxide nanoparticles: Mechanical properties and sliding wear behavior with water lubrication

Poly(ether ether ketone) (PEEK) composites reinforced by short carbon fibers (SCFs) and nanoscale zirconium dioxide (ZrO₂) particles were prepared by twin‐screw extrusion compounding and subsequently injection molding. The effects of SCFs and ZrO₂ nanoparticles on the mechanical properties and wear behavior of PEEK composites with water lubrication were investigated. The mechanical properties of the composites were dramatically enhanced by the incorporation of SCFs. The addition of nano‐ZrO₂ also promoted efficient improvements in the stiffness and hardness but degraded the impact strength. The compounding of the two fillers remarkably improved the wear resistance of the composites under aqueous conditions and especially under high pressures. The excellent wear resistance of the PEEK/carbon fiber (CF)/ZrO₂ composites under aqueous conditions was revealed to be due to a synergy effect between the ZrO₂ nanoparticles and CFs. The SCFs carried the majority of the load during a sliding process and prevented severe wear of the matrix. The incorporation of nano‐ZrO₂ efficiently inhibited CF failure by reducing the stress concentration on the CF interface and the shear stress between two sliding surfaces via a positive rolling effect of the nanoparticles. Furthermore, a linear correlation was found between the wear rate and some mechanical properties of the composites. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Polyimide‐silica nanocomposites exhibiting low thermal expansion coefficient and water absorption from surface‐modified silica

In this study, a commercially available nano‐sized silica (SiO₂) was surface‐modified via esterification with oleic acid (OA), a relatively inexpensive and hydrophobic modifier, and characterized by FTIR, NMR, SEM, EDS, and TGA measurements. Various amounts of the surface‐modified silica nanoparticles (SiO₂‐OA) were dispersed in a poly(amic acid), which were then cyclized at high temperatures to form a series of PI/SiO₂‐OA nanocomposite films (PISA). The effect of the addition of the SiO₂‐OA nanoparticles on the properties of the as‐prepared polyimide nanocomposite was studied. The results indicated that, comparing with pure PI and PI/pristine‐SiO₂ composite film (PISI), the as‐prepared PISA films had enhanced dynamic mechanical properties and thermal stability, as well as reduced water absorption and thermal expansion. The as‐prepared PI/SiO₂‐OA nanocomposites have potential for applications in high performance microelectronic devices. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104, 4096–4105, 2007     

Fiber hybrid polyimide‐based composites reinforced with carbon fiber and poly‐p‐phenylene benzobisthiazole fiber: Tribological behaviors under sea water lubrication

Fiber hybrid polyimide‐based (PI‐based) composites reinforced with carbon fiber (CF) and poly‐p‐phenylene benzobisthiazole (PBO) fiber of different volume fractions were fabricated by means of hot press molding technique, and their mechanical properties and tribological behaviors under sea water lubrication were systematically investigated in relation to the synergism of CF and PBO fiber. Results showed that the incorporation of CF or PBO fiber improved the tensile strength, hardness, and wear resistance of PI. More importantly, because of the synergistic enhancement effect between CF and PBO fiber on PI matrix, the combination of 10%CF and 5%PBO fiber reinforced PI‐based composite had the best mechanical and tribological properties, showing promising application in ocean environment. POLYM. COMPOS., 37:1650–1658, 2016. © 2014 Society of Plastics Engineers     

Preparation and properties of core–shell nanosilica/poly(methyl methacrylate–butyl acrylate–2,2,2‐trifluoroethyl methacrylate) latex

A core–shell nanosilica (nano‐SiO₂)/fluorinated acrylic copolymer latex, where nano‐SiO₂ served as the core and a copolymer of butyl acrylate, methyl methacrylate, and 2,2,2‐trifluoroethyl methacrylate (TFEMA) served as the shell, was synthesized in this study by seed emulsion polymerization. The compatibility between the core and shell was enhanced by the introduction of vinyl trimethoxysilane on the surface of nano‐SiO₂. The morphology and particle size of the nano‐SiO₂/poly(methyl methacrylate–butyl acrylate–2,2,2‐trifluoroethyl methacrylate) [P(MMA–BA–TFEMA)] core–shell latex were characterized by transmission electron microscopy. The properties and surface energy of films formed by the nano‐SiO₂/P(MMA–BA–TFEMA) latex were analyzed by Fourier transform infrared spectroscopy, differential scanning calorimetry, thermogravimetric analysis, scanning electron microscopy/energy‐dispersive X‐ray spectroscopy, and static contact angle measurement. The analyzed results indicate that the nano‐SiO₂/P(MMA–BA–TFEMA) latex presented uniform spherical core–shell particles about 45 nm in diameter. Favorable characteristics in the latex film and the lowest surface energy were obtained with 30 wt % TFEMA; this was due to the optimal migration of fluorine to the surface during film formation. The mechanical properties of the films were significantly improved by 1.0–1.5 wt % modified nano‐SiO₂. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Co‐doped ZnO thin films grown by pulsed electron beam ablation as model nano‐catalysts in fischer‐tropsch synthesis

A single‐step deposition of cobalt‐doped zinc oxide (Co‐ZnO) thin film nano‐composites on three different crystalline substrates, viz., Al₂O₃ (c‐sapphire), silicon (100) (Si), and SiO₂ (quartz) is reported, using pulsed electron beam ablation (PEBA). The results indicate that the type of substrate has no effect on Co‐ZnO films stoichiometry, morphology, microstructure, and film thickness. The findings show the presence of hexagonal close‐packed metallic Co whose content increases in the films deposited on Al₂O₃ and Si substrates relatively to SiO₂ substrate. The potential of the films as model nano‐catalysts has been evaluated in the context of the Fischer‐Tropsch (FT) process. Fuel fractions, which have been observed in FT liquid products, are rich in diesel and waxes. Specifically, Co‐ZnO/Al₂O₃ nano‐catalyst shows a selectivity of ～4%, 31%, and 65% towards gasoline, diesel, and waxes, respectively, while Co‐ZnO/SiO₂ nano‐catalyst shows a selectivity of ～12%, 51%, and 37%, for gasoline, diesel, and waxes, respectively. © 2018 American Institute of Chemical Engineers AIChE J, 64: 3332–3340, 2018     

Friction and wear properties of polyimide matrix composites reinforced with short basalt fibers

Short basalt fiber (BF) reinforced polyimide (PI) composites were fabricated by means of compression‐molding technique. The friction and wear properties of the resulting composites sliding against GCr15 steel were investigated on a model ring‐on‐block test rig under dry sliding conditions. The morphologies of the worn surfaces and the transfer films that formed on the counterpart steel rings were analyzed by means of scanning electron microscopy. The influence of the short BF content, load, and sliding speed on the tribological behavior of the PI composites was examined. Experimental results revealed that the low incorporation of BFs could improve the tribological behavior of the PI composites remarkably. The friction coefficient and wear rate decreased with increases in the sliding speed and load, respectively. The transfer film that formed on the counterpart surface during the friction process made contributions to reducing the friction coefficient and wear rate of the BF‐reinforced PI composites. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Preparation and performance of nano‐SiO2 stabilized Pickering emulsion type sizing agent for glass fiber

The nano‐SiO₂ particles modified by silane coupling agent A‐1100 were used for preparing the vinyl ester resin (VE) Pickering emulsion. The stable emulsion could be served as the film former of sizing agent for glass fiber (GF). The influence of the wettability and the addition amount of nano‐SiO₂ on the stability of film former emulsion was explored. The effect of nano‐SiO₂ Pickering emulsion type sizing agent on the properties of GF was investigated. SEM images show that there existed a layer of sizing agent film with nano‐SiO₂ particles evenly on the GF surface. The abrasion resistance of the sized GF reached 3,579 times and the stiffness was 69 mm. The strand integrity also performed well. The fracture strength of GF bundles treated by Pickering emulsion type sizing agent increased by 28.6% to 0.504 N/Tex compared with that of the unsized GF bundles. The interlaminar shear strength (ILSS) of GF/VE composites sized by self‐made sizing agent which contained nano‐SiO₂ has improved, compared to the unsized GF reinforced VE composite. POLYM. COMPOS., 37:334–341, 2016. © 2014 Society of Plastics Engineers     

High‐performance printable paper‐like composites derived from plastic flexible film wastes

Owing to lack of proper recycling methods, plastic flexible film wastes are usually directly discarded or incinerated, which brings about severe environmental pollution. Therefore, converting plastic wastes into value‐added products has received more and more attention in recent years. In this work, paper‐like composites derived from plastic flexible film wastes were prepared via the thermally induced phase separation method by adding polyethylene‐graft‐maleic anhydride (PE‐g‐MAH) as a compatibilizer and fumed silica as an additive. The resulting paper‐like composites were characterized by SEM and infrared spectroscopy. Other properties such as mechanical properties, thermal properties, whiteness, printability and adsorption performance were also tested in detail. It was found that remarkable enhancements in mechanical, thermal and printable properties of the paper‐like composites were obtained when nano‐SiO₂ loading was 2.5–3 wt%. Uniformly distributed holes that can endow good printability by providing space for ink or other functional molecules were observed by using SEM. Furthermore, the CIE whiteness value of the resulting composites can reach 91.6%–96.7% on adding nano‐SiO₂. Additionally, the paper‐like composites integrating nano‐SiO₂ and PE‐g‐MAH exhibited good solid ink affinity and high water or oil adsorption capacity. Thus, according to this research, high‐performance printable paper‐like composites used as major components of multifunctional papers can be prepared based on plastic flexible film wastes. © 2019 Society of Chemical Industry     

Perpendicular and In‐Plane Conductivity of Poly(methyl methacrylate) Composite Films Filled with Carbon‐Based Fillers Prepared from Solution Casting Process

In this study, poly(methyl methacrylate) (PMMA)/carbon black (CB), PMMA/carbon fiber (CF), and PMMA/carbon nanotube (CNT) conductive composite films with different filler concentrations are prepared using the solution casting technique. Both perpendicular and in‐plane direction conductivity of all the binary composite films are investigated, percolation thresholds (?_c) of both directions of PMMA/CB, PMMA/CF, and PMMA/CNT composite films are investigated and the experimental data are fitted using McLachlan’s equation. For all the three investigated films, the perpendicular ?_c,⊥ and in‐plane ?_c,∥ with different fillers show totally different behaviors. Pristine CB, CF, and CNT as well as PMMA/CB, PMMA/CF, and PMMA/CNT composite films are discussed. The gravity effect of the fillers is found to be most significant in the PMMA/CB system. A schematic diagram of PMMA composite films with CB, CF, and CNT as filler prepared from solution casting process is presented to explain the distribution gradient of the fillers in the perpendicular direction of the film after solution casting. A power law behavior is revealed for different filler types (CB, CF, CNT) correlating the exponent t for McLachlan’s equation and corresponding ?_c for in‐plane and perpendicular directions.     

Preparation and properties of ternary polyimide/SiO2/polydiphenylsiloxane composite films

A series of novel ternary polyimide/SiO₂/polydiphenylsiloxane (PI/SiO₂/PDPhS) composite films were prepared through co‐hydrolysis and condensation between tetramethoxysilane, diphenyldimethoxysilane (DDS) and aminopropyltriethoxysilane‐terminated polyamic acid, using an in situ sol–gel method. The composite films exhibited good optical transparency up to 30 wt% of total content of DDS and SiO₂. SEM analysis showed that the PDPhS and SiO₂ were well dispersed in the PI matrix without macroscopic separation of the composite films. TGA analysis indicated that the introduction of SiO₂ could improve the thermal stability of the composite films. Dynamic mechanical thermal analysis showed that the composite films with low DDS content (5 wt%) had a higher glass transition temperature (T_g) than pure PI matrix. When the content of DDS was above 10 wt%, the T_g of the composite decreased slightly due to the plasticizing effect of flexible PDPhS linkages on the rigid PI chains. The composite films with high SiO₂ content exhibited higher values of storage modulus. Tensile measurements also showed that the modulus and tensile strength of the composite films increased with increasing SiO₂ content, and the composite films still retained a high elongation at break due the introduction of DDS. The density and water absorption of the composite films were also characterized. Copyright © 2006 Society of Chemical Industry     

Tribological behavior of carbon nanotube and polytetrafluoroethylene filled polyimide composites under different lubricated conditions

The friction and wear behavior of polyimide (PI) composites reinforced with carbon nanotube (CNT) and polytetrafluoroethylene (PTFE) were comparatively evaluated under dry sliding, water‐, oil‐ or alkali‐lubricated condition. The wear mechanisms of the composites were also discussed. Results indicate that, when comparison with the dry friction situation, PI‐based composites results lower friction coefficients and wear rates under oil‐ or alkali‐lubricated condition. The lowest wear rate of the CNT/PTFE/PI composite is recorded as 1.2 × 10⁻⁶ mm³/Nm during the composite sliding in alkali, which is only about 40% of the value sliding under dry friction condition. The worn surface of neat PI under dry sliding is characterized by severe adhesive wear, whereas abrasive wear is the main character for CNT/PTFE/PI composites. The worn surfaces of CNT/PTFE/PI composites sliding in oil or alkali lubricated condition are smoother than those under dry or water condition. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Friction and wear properties of basalt fiber reinforced/solid lubricants filled polyimide composites under different sliding conditions

Short basalt fibers (BFs)‐reinforced polyimide (PI) composites filled with MoS₂ and graphite were fabricated by means of hot‐press molding technique. The tribological properties of the resulting composites sliding against GCr15 steel ring were investigated on a model ring‐on‐block test rig. The wear mechanisms were also comparatively discussed, based on scanning electron microscopic examination of the worn surface of the PI composites and the transfer film formed on the counterpart. Experimental results revealed that MoS₂ and graphite as fillers significantly improved the wear resistance of the BFs‐reinforced polyimide (BFs/PI) composites. For the best combination of friction coefficient and wear rate, the optimal volume content of MoS₂ and graphite in the composites appears to be 40 and 35%, respectively. It was also found that the tribological properties of the filled BFs/PI composites were closely related with the sliding conditions such as sliding speed and applied load. Research results show that the BF/PI composites exhibited better tribological properties under higher PV product. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Balance of mechanical and electrical performance in polyimide/nano titanium dioxide prepared by an in‐sol method

Hybrid polyimide (PI)/titanium dioxide (TiO₂) films were prepared by in situ polymerization and sol–gel and in‐sol methods (where in‐sol method indicates that in situ polymerization and the sol–gel method were used in the same samples). The mechanical and electrical properties were found to be sensitive to the processing methods and the dispersion of nano titanium dioxide (nano‐TiO₂) in the PI matrix. For the PI/TiO₂ films prepared by the in situ polymerization method, their tensile strength increased with increasing TiO_{2‐in situ} (“TiO_{2‐in situ}” is “the TiO₂ nano‐particles prepared by in situ polymerization method”) concentration. However, the optimal corona lifetime of the PI/TiO₂ films was 15 min at 20 kHz and 2 kV because of poor dispersion. For the PI/TiO₂ films prepared by the sol–gel method, the corona lifetime reached 113 min because of superior dispersion and a tensile strength of about 19.63 MPa. A balance of mechanical and electrical performances was achieved with the in‐sol method. The corona‐resistant life of the PI/TiO₂ films was 43 min, which was about six times longer than that of the neat PI. Their tensile strength was 83.5 MPa; these films showed no decrease in this value compared with the pure PI films. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44666.     

Silane coupling agent modification on interlaminar shear strength of carbon fiber/epoxy/nano‐CaCo3 composites

Four different types of composites were prepared based on unmodified and modified epoxy matrices: (A) unmodified epoxy/carbon fiber composites, (B) modified epoxy/carbon fiber composites by silane coupling agent/nano‐CaCO₃ master batch, (C) modified epoxy/carbon fiber composites by nano‐CaCO₃ particles directly, and (D) modified epoxy/carbon fiber composites by nano‐CaCO₃ particles and silane coupling agent together. The interlaminar shear strength (ILSS) of the carbon fiber‐reinforced composites was investigated. The results show that the silane coupling agent/nano‐CaCO₃ master batch can increase the ILSS to the highest degree. Nevertheless, Sample D, i.e., modified by nano‐CaCO₃ particles and silane coupling agent together, even presents a decrease of the ILSS. The integration effect of silane coupling agent/nano‐CaCO₃ master batch was concluded. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers