Fabrication and characterization of biodegradable poly(lactic acid)/layered silicate nanocomposites

In this study biocompatible/biodegradable poly(lactic acid) (PLA)/layered silicate nanocomposites (PLSNs) were successfully prepared by the intercalation of PLA polymer into organically modified layered silicate through the solution mixing process. Both X‐ray diffraction data and transmission electron microscopy images of PLSNs indicate most of the swellable silicate layers were disorderedly intercalated into the PLA matrix. Mechanical properties of the 0.1 wt% silicate‐containing fabricated nanocomposites performed by dynamic mechanical analysis have significant improvements in the storage modulus when compared to that of neat PLA matrix. Adding more layered silicates into PLA matrix induced a decrease in the mechanical properties of PLSNs, probably due to the presence of a large dimension of porosity in the fabricated nanocomposites. POLYM. ENG. SCI., 45:1615–1621, 2005. © 2005 Society of Plastics Engineers     

Effects of thermoplastic poly(ether-ester) elastomer and bentonite nanoclay on properties of poly(lactic acid)

This work presented the influence of thermoplastic poly(ether-ester) elastomer (TPEE) and bentonite (BTN) on improving the mechanical and thermal properties of poly(lactic acid) (PLA). PLA was initially melt mixed with TPEE at six different loadings (5–30 wt%) on a twin screw extruder and then injection molded. The mechanical tests revealed an increasing impact strength and elongation at break with increasing TPEE loading, but a diminishing Young's modulus and tensile strength with respect to pure PLA. The blend at 30 wt% TPEE provided the optimum improvement in toughness, exhibiting an increase in the impact strength and elongation at break by 3.21- and 10.62-fold over those of the pure PLA, respectively. Scanning electron microscopy analysis illustrated a ductile fractured surface of the blends with the small dispersed TPEE domains in PLA matrix, indicating their immiscibility. The 70/30 (wt/wt) PLA/TPEE blend was subsequently filled with three loadings of BTN (1, 3, and 5 parts by weight per hundred of blend resin [phr]), where the impact strength, Young's modulus, tensile strength and thermal stability of all the blends were improved, while the elongation at break was deteriorated. Among the three nanocomposites, that with 1 phr BTN formed exfoliated structure and so exhibited the highest impact strength, elongation at break, and tensile strength compared to the other intercalated nanocomposites. Moreover, the addition of BTN was found to increase the thermal stability of the neat PLA/TPEE blend due to the barrier properties and high thermal stability of BTN.     

Effect of organoclay chemistry and morphology on properties of poly(lactic acid) nanocomposites

Poly(lactic acid) (PLA) nanocomposites with different layered organoclays (variation in the surface treatment of silicate) and one special nanofiller (mixed mineral thixotrope) were melt-compounded using a semi-industrial co-rotating twin-screw extruder. Effects of the silicate surface treatment and shape on the structure as well on processing and utility properties in PLA matrix were investigated. The structural changes in polymer matrix were evaluated from dynamic experiments in the shear flow using low-amplitude oscillatory measurements. Moreover, new approach for morphological investigation of nanocomposites using small-angle X-ray scattering was presented. Concerning utility properties, tests of mechanical and barrier properties were performed to compare enhancement of PLA matrix due to incorporation of different nanoparticles. Surprisingly, filling the PLA matrix with mixed mineral thixotrope resulted into very high material performance (in particular, significant improvement in barrier properties) compared to filling with commercial layered silicates. In this way, new type of nanofiller for PLA applications has been successfully tested.     

Preparation of poly(lactic acid)/poly(ethylene glycol)/organoclay nanocomposites by melt compounding

Poly(lactic acid) (PLA)/organoclay nanocomposites were prepared by melt compounding in a co‐rotating twin screw extruder. Two types of commercialized organoclay (dimethyl benzyl stearyl ammonium ion and dimethyl distearyl ammonium ion intercalated between clay platelets named as Clay A and Clay B, respectively) and two grades of poly(ethylene glycol) (PEG) with different molecular weight (M_w = 2,000 and 300,000–500,000 named as PEG2k and PEG500k, respectively) were used in this study. The Young's modulus improved by the addition of organoclay to PLA matrix. The Young's modulus decreased with the addition of PEG to PLA/organoclay nanocomposites. The tensile strength and elongation of PLA/Clay B nanocomposites increased with the addition of PEG2k. The effect of the addition of PEG on d‐spacing of PLA/organoclay nanocomposites is dependent upon the kind of organoclay. The sizes of clay agglomerations in PLA/PEG/organoclay nanocomposites are larger than those of PLA/organoclay ones in the same organoclay. Addition of PEG to PLA/organoclay nanocomposites during melt compounding will not be useful for the preparation of PLA/organoclay having fully exfoliated clay platelets. The shear thinning properties of the nanocomposites are independent of the addition of PEG. On the whole, PEG2k is good plasticizer for PLA/organoclay nanocomposites. POLYM. COMPOS. 27:256–263, 2006. © 2006 Society of Plastics Engineers     

Location of a nanoclay at the interface in an immiscible poly(ε‐caprolactone)/poly(ethylene oxide) blend and its effect on the compatibility of the components

Nanocomposites based on 80/20 and 20/80 (w/w) poly(ε‐caprolactone) (PCL)/poly(ethylene oxide) (PEO) immiscible blends and organophilic layered silicates were prepared with melt extrusion. From transmission electron microscopy analysis, it was observed that the exfoliated silicate platelets were preferentially located at the interface between the two blend phases. When the blend‐based nanocomposites were prepared via a two‐step process in which the silicates were first premixed with the PEO component or with the PCL component, the silicate layers migrated from the PEO phase or PCL phase to the interface. The rheological behavior of the nanocomposites was also investigated. At low frequencies, the frequency dependence of the storage modulus changed from a liquidlike behavior for the unfilled blend to a solidlike behavior for the nanocomposites, indicating the formation of a network structure as a result of exfoliation. From the scanning electron micrographs, a monotonic decrease of the PEO domain size in the 80/20 PCL/PEO blend was observed as a function of the organophilic clay content. Therefore, a clear emulsifying effect was induced by the organophilic layered silicates in the immiscible PCL/PEO blend. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Technological and processing properties of natural rubber layered silicate‐nanocomposites by melt intercalation process

Natural rubber nanocomposites were produced by melt‐mixing of natural rubber with organically modified silicates. For comparison, a pristine‐layered silicate and a nonlayered version [English Indian clay (EIC)] were also included in the study. The layered silicate used was sodium bentonite (BNT) and organoclays used were octadecylamine‐ modified montmorillonite (MMT‐ODA) and methyltallow bis‐2‐hydroxyethyl ammonium‐modified montmorillonite (MMT‐ TMDA). Accelerated sulfur system was used for the vulcanization of the nanocomposites. The dispersion of these silicates was studied by X‐ray diffraction and transmission electron microscopy. The organoclay‐incorporated composites exhibited faster curing and improved mechanical properties. The improvement in the mechanical properties of the composites followed the order MMT‐ODA > MMT‐TMDA > EIC > BNT. The property improvement was attributed to the intercalation/exfoliation of the organically modified silicates because of their high initial interlayer distance. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 2537–2543, 2006     

Mechanical and rheological properties of the maleated polypropylene–layered silicate nanocomposites with different morphology

Three types of maleated polypropylene–layered silicate nanocomposites with different dispersion states of layered silicate (deintercalated, intercalated, and exfoliated states) are prepared from two kinds of polypropylenes with different molecular weights, organically modified layered silicate and pristine montmorillonite to investigate the effect of the final morphology of the nanocomposite on the rheological and mechanical properties. Maleated polypropylene with high molecular weight intercalates slowly and the other with low molecular weight exfoliates fast into the organophilic layered silicates. Rheological properties such as oscillatory storage modulus, nonterminal behavior, and relative viscosity has close relationship with the dispersion state of layered silicates. The exfoliated nanocomposite shows the largest increase and the deintercalated nanocomposite shows almost no change in relative shear and complex viscosities with the clay content. The exfoliated nanocomposite shows the largest drop in complex viscosity due to shear alignment of clay layers in the shear flow. In addition, the final dispersion state of layered silicates intimately relates to the mechanical property. The dynamic storage moduli of nanocomposites show the same behavior as the relative shear and complex viscosities. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 1526–1535, 2003     

Mechanical,thermal, and morphological properties of injection molded poly(lactic acid)/SEBS‐g‐MAH/organo‐montmorillonite nanocomposites

Poly(lactic acid)/organo‐montmorillonite (PLA/OMMT) nanocomposites toughened with maleated styrene‐ethylene/butylene‐styrene (SEBS‐g‐MAH) were prepared by melt‐compounding using co‐rotating twin‐screw extruder followed by injection molding. The dispersibility and intercalation/exfoliation of OMMT in PLA was characterized using X‐ray diffraction and transmission electron microscopy (TEM). The mechanical properties of the PLA nanocomposites was investigated by tensile and Izod impact tests. Thermogravimetric analyzer and differential scanning calorimeter were used to study the thermal behaviors of the nanocomposite. The homogenous dispersion of the OMMT silicate layers and SEBS‐g‐MAH encapsulated OMMT layered silicate can be observed from TEM. Impact strength and elongation at break of the PLA nanocomposites was enhanced significantly by the addition of SEBS‐g‐MAH. Thermal stability of the PLA/OMMT nanocomposites was improved in the presence of SEBS‐g‐MAH. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Structure and performance of poly (lactic acid)/amide ethylenediamine tetraacetic acid disodium salt intercalation layered double hydroxides nanocomposites

Modified layered double hydroxides (E-LDHs) were successfully prepared by the intercalation of ethylenediamine tetraacetic acid disodium salt (EDTA). Then, amide EDTA intercalation layered double hydroxides (AE-LDHs) were synthesized using aniline. The structure characterization of AE-LDHs demonstrated that AE-LDHs was successfully amidified. To enhance the properties of poly (lactic acid) (PLA), PLA/AE-LDHs nanocomposites were prepared by using AE-LDHs as the nucleating agent. Mechanical properties, thermal stabilities and crystallization properties of PLA/AE-LDHs nanocomposites were investigated by thermogravimetric analysis (TG), differential scanning calorimetry (DSC), polarized optical microscopy (POM), and rheological behavior analysis. Results of mechanical properties and TG analysis showed that mechanical properties, thermal stabilities of PLA/AE-LDHs nanocomposites were improved significantly compared to pure PLA. Differential scanning calorimetry (DSC) demonstrated that AE-LDHs restricted the cold crystallization of PLA matrix and improved the crystallinity of PLA by 30.15%. POM analysis showed that AE-LDHs acted as an excellent nucleating agent, which greatly increased the crystallization rate of PLA. Compared with pure PLA, the maximum torque and apparent viscosity of PLA/AE-LDHs nanocomposites were improved by 46.21% and 85.86%, respectively, which proved that the AE-LDHs increased the rigidity of network structure of PLA matrix. In this work, an efficient and feasible nucleating agent for improving the crystallinity of PLA was presented through the amidation of LDHs.     

An investigation of melt rheology and thermal stability of poly(lactic acid)/ poly(butylene succinate) nanocomposites

A systematic investigation of the rheological and thermal properties of nanocomposites prepared with poly(lactic acid) (PLA), poly(butylene succinate) (PBS), and organically modified layered silicate was carried out. PLA/PBS/Cloisite 30BX (organically modified MMT) clay nanocomposites were prepared by using simple melt extrusion process. Composition of PLA and PBS polymers were fixed at a ratio of 80 to 20 by wt % for all the nanocomposites. Rheological investigations showed that high clay (> 3 wt %) contents strongly improved the viscoelastic behavior of the nanocomposites. Percolation threshold region was attained between 3 and 5 wt % of clay loadings. With the addition of clay content for these nanocomposites, liquid‐like behavior of PLA/PBS blend gradually changed to solid‐like behavior as shown by dynamic rheology. Steady shear showed that shear viscosity for the nanocomposites decreased with increasing shear rates, exhibiting shear‐thinning non‐Newtonian behavior. At higher clay concentrations, pseudo‐plastic behavior was dominant, whereas pure blend showed almost Newtonian behavior. Thermogravimetric analysis revealed that both initial degradation temperature (at a 2% weight loss) and activation energy of thermal decomposition nanocomposite containing 3 wt % of C30BX were superior to those of other nanocomposites as well as to those of PLA/PBS blend. Nanocomposite having 1 wt % of C30BX did not achieve expected level of thermal stability due to the thermal instability of the surfactant present in the organoclay. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Morphology,thermal, and dynamic mechanical properties of poly(lactic acid)/sisal whisker nanocomposites

Sisal whiskers were used as biobased nanofillers to prepare poly(lactic acid) (PLA)‐based nanocomposites. The whiskers were prepared from sisal fibers via sulfuric acid hydrolysis. Freeze drying of the aqueous whisker suspension was carried out to obtain loosely packed dry sisal whiskers. The nanocomposites were prepared by melt mixing, followed by hot melt pressing. The effect of the freeze drying of the nanofibers, the treatments of the samples with maleic anhydride (MA)/dicumyl peroxide (DCP) and with DCP, and the premixing of the powdered components on the dispersion of the whiskers in the PLA matrix and on the morphology, as well as the thermal and dynamic mechanical properties, of the resultant nanocomposites were investigated. Transmission electron microscopy micrographs show that the acid hydrolysis has led to separation of the whiskers, which had an approximate length and diameter of 195 and 15 nm, respectively. The TEM images of the nanocomposites show similar dispersion of the whiskers in the PLA matrix, whether untreated or MA/DCP or DCP treated. It was found that the crystallization behavior of the PLA matrix changed somewhat depending on whether the samples were treated or not. The thermogravimetric analysis results show a slight decrease in the thermal stabilities of the untreated and the MA/DCP‐treated nanocomposite samples compared to that of the neat PLA, whereas the DCP treatment slightly improved the thermal stability of the nanocomposites. The storage modulus of the nanocomposites increased over the investigated temperature region, and the incorporation of sisal whiskers reduced the intensity of the glass transition at 67°C. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

Thermal properties and flammability of acrylic nanocomposites based upon organophilic layered silicates

Summary Thermal and mechanical properties of poly(methylmethacrylate-co-dodecylmethacrylate) nanocomposites based upon exfoliated organophilic layered silicates, were investigated as a function of the silicate and comonomer content. Layered silicates such as sodium bentonite were rendered organophilic by means of ion-exchanging sodium cations for N,N,N,N-dioctadecyl-dimethyl-ammonium cations. Silicate exfoliation was enhanced by means of 5 and 10 wt.-% dodecyl-methacrylate (LMA) addition to afford translucent reinforced acrylic nanocomposites. In contrast to conventional filled acrylic polymers, only 10 wt.-% organophilic silicate was sufficient to increase Young's modulus from 2200 to 4030 MPa, glass temperature from 72 to 80 °C and degradation temperature from 220 to 256 °C with respect to the neat MMA/LMA (90 wt.-%/10 wt.-%) copolymer. Flammability studies, performed on a cone calorimeter, revealed that the maximum heat release rate of MMA/LMA copolymer nanocomposite decreased from 837 kW/m² to 566 kW/m². The nanocomposite morphology was examined by means of transmission electron microscopy (TEM). Received: 28 May 1999/Revised version: 24 September 1999/Accepted: 24 September 1999     

Rheological behavior of polypropylene/layered silicate nanocomposites prepared by melt compounding in shear and elongational flows

Melt rheology and processability of exfoliated polypropylene (PP)/layered silicate nanocomposites were investigated. The nanocomposites were prepared by melt compounding process in the presence or absence of a PP‐based maleic anhydride compatibilizer. PP/layered silicate nanocomposites showed typical rheological properties of exfoliated nanocomposites such as nonterminal solid‐like plateau behavior at low frequency region in oscillatory shear flow, higher steady shear viscosity at low shear rate region, and outstanding strain hardening behavior in uniaxial elongational flow. The melt processability of exfoliated PP/layered silicate nanocomposites was significantly improved due to good dispersion of layered silicates and increased molecular interaction between the PP matrix and the layered silicate organoclay. Small‐angle X‐ray scattering and transmission electron microscopy results revealed that the layered silicate organoclay was exfoliated and good interaction between PP matrix and organoclay was achieved by using the PP‐g‐MAH compatibilizer. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 3506–3515, 2007     

Poly(ethylene 2,6-naphthalate)/layered silicate nanocomposites: fabrication, crystallization behavior and properties

In this study, poly(ethylene 2,6-naphthalate) (PEN)/layered silicate nanocomposites (PLSNs) were successfully prepared by the intercalation of PEN polymer into organically-modified layered montmorillonite through the melt blending process. Both X-ray diffraction data and transmission electron microscopy images of PEN/layered silicate nanocomposites indicate most of the swellable silicate layers were exfoliated and randomly dispersed into the PEN matrix. Mechanical and barrier properties of the fabricated nanocomposites performed by dynamic mechanical analysis and permeability analysis show significant improvements in the storage modulus and water permeability when compared to neat PEN. Differential scanning calorimeter (DSC) was used to investigate the isothermal crystallization behavior and melting behavior of PLSNs. DSC isothermal results revealed that the crystal growth process of PEN and PLSNs are a three-dimensional spherulitic growth. The activation energy of PEN increases with increasing content of layered silicates. The result indicates that the addition of layered silicate into PEN reduces the transportation ability of polymer chains during crystallization processes.     

Natural rubber-based nanocomposites by latex compounding with layered silicates

Natural rubber (NR) based nanocomposites with 10 wt% natural and synthetic layered silicates were produced via the latex compounding method. As layered silicates, sodium bentonite (natural) and sodium fluorohectorite (synthetic) were selected in addition to a non-layered inert filler (English India clay or commercial clay) as reference material. The nanocomposites were prepared by compounding the dispersions of clays and other latex chemicals necessary for vulcanization. The vulcanized nanocomposites were subjected to mechanical, thermal and swelling tests. The silicate dispersion was studied by transmission electron microscopy. Layered silicates outperformed the reference material (commercial clay) in all aspects. This was attributed to the intercalation/exfoliation of the silicates and to the formation of a skeleton ‘(house of cards)’ silicate network in the NR matrix.     

Talc as a nucleating agent and reinforcing filler in poly(lactic acid) composites

The effect of talc on the crystallinity and mechanical properties of a series of poly(lactic acid) (PLA)/talc composites has been investigated. The composites were prepared by melt blending followed by compression molding. It was found that talc acted as a nucleating agent and increased the crystallinity of the PLA from 2% to 25%. There was significant improvement in Young's modulus of the composites with increasing talc addition and these results were found to fit the Halpin Tsai model. Thermo‐mechanical tests confirmed that the combination of increased crystallinity and storage modulus leads to improvement in the heat distortion properties. POLYM. ENG. SCI., 54:64–70, 2014. © 2013 Society of Plastics Engineers     

Kinetics of water absorption and thermal properties of poly(lactic acid)/organomontmorillonite/poly(ethylene glycol) nanocomposites

Poly(lactic acid) (PLA)/organomontmorillonite (OMMT) nanocomposites were prepared by a melt intercalation technique. The effects of OMMT and poly(ethylene glycol) (PEG) on the thermal properties and water absorption behavior of PLA were investigated. The melting temperature and degree of crystallinity were comparable for the PLA and its nanocomposites. The glass transition temperature and crystallization temperature of PLA were decreased by the addition of PEG. X‐ray diffraction results revealed the formation of PLA nanocomposites, as the OMMT was partly intercalated and partly exfoliated. The maximum moisture absorption of PLA was increased in the presence of PEG and the diffusivity of the PLA nanocomposites decreased with increasing concentrations of PEG. However, the activation energy of the nanocomposites increased as the loading of PEG increased. These results indicated that the incorporation of OMMT and PEG enhanced the water‐barrier properties of the PLA. J. VINYL ADDIT. TECHNOL., 2011. © 2011 Society of Plastics Engineers     

生物可降解聚乳酸/层状硅酸盐纳米复合材料的研究进展

生物可降解聚乳酸是一种具有广泛应用前景的环境友好型的生物高分子材料,但是其力学性能、热稳定性能不稳定.利用层状硅酸盐的特殊结构,以各种有机改性的层状硅酸盐为添加物,通过原位插层聚合、溶液插层、熔融插层和剥离.吸附等方法制备生物可降解聚乳酸/层状硅酸盐纳米复合材料,其力学性能、热稳定性、生物降解性等均有显著提高,其展现出极其广阔的应用前景.本文概述了近年来生物可降解聚乳酸/层状硅酸盐纳米复合材料的制备、结构、性能和应用等方面的研究进展,并且对各种制备方法进行了分析比较.     

Rheological properties of poly(lactic acid) based nanocomposites: Effects of different organoclay modifiers and compatibilizers

Poly(lactic acid) (PLA) nanocomposites containing five types of organically modified, layered silicates and two elastomeric compatibilizers, namely ethylene‐glycidyl methacrylate (E‐GMA) and ethylene‐butyl acrylate‐maleic anhydride (E‐BA‐MAH), were prepared using a twin screw extruder. The morphologies of the nanocomposites were determined by X‐ray diffraction (XRD) and transmission electron microscopy (TEM), and the rheological properties of the melts were measured using small‐amplitude oscillatory shear. XRD revealed that the addition of E‐GMA to the binary nanocomposites resulted in higher compatibility between the organoclay nanoplatelets and the polymer matrix. TEM showed that all of the nanocomposites contained mixed dispersed structures, involving tactoids of various sizes, as well as intercalated and exfoliated organoclay layers. Rheological properties were found to be affected by the differences in the compatibility between the organoclays and the polymer matrix, and by the addition of the compatibilizer. Organoclay types that resulted in high level of dispersion exhibited higher values of complex viscosity compared to that of neat PLA. The addition of E‐GMA introduced a solid‐like rheological behavior at low frequencies. All of the nanocomposites had similar rheological behavior at high frequencies. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 42915.     

Polyethylene-layered silicate nanocomposites prepared by the polymerization-filling technique: synthesis and mechanical properties

Polyethylene-layered silicate nanocomposites were prepared by the in situ intercalative polymerization of ethylene by the so-called polymerization-filling technique and analyzed by transmission electron microscopy (TEM), X-ray diffraction analysis (XRD), differential scanning calorimetry, dynamic mechanical analysis and tensile testing. Non-modified montmorillonite and hectorite were first treated by trimethylaluminum-depleted methylaluminoxane before being contacted by a Ti-based constrained geometry catalyst. The nanocomposite was formed by addition and polymerization of ethylene. In the absence of a chain transfer agent, ultra high molecular weight polyethylene was produced. The tensile properties of these nanocomposites were poor and essentially independent of the nature and content of the silicate. Upon hydrogen addition, the molecular weight of the polyethylene was decreased with parallel improvement of the tensile and shear moduli, in relation to the filler content. The exfoliation of the layered silicates was confirmed by XRD analysis and TEM observation. The mechanical kneading of the molten nanocomposites resulted in the partial collapse of the exfoliated structure driven by the thermodynamic stability of the layered filler.