Analysis of combustion and flame propagation characteristics of LPG and Gasoline fuels by laser deflection method

This work is to investigate the combustion characteristics and flame propagation of the LPG (liquified petroleum gas) and gasoline fuel. In order to characterize the combustion processes of the fuels, the flame propagation and combustion characteristics were investigated by using a constant volume combustion chamber. The flame propagation of both LPG and gasoline fuels was investigated by the laser deflection method and the high-speed Schlieren photography. The result of laser deflection method show that the error of measured flame propagation speed by laser method is less than5% compared with the result of high-speed camera. The flame propagation speed of the fuel is increased with the decrease of initial pressure and the increase of initial temperature in the constant volume chamber. The results also show that the equivalence ratio has a great effect on the flame speed, combustion pressure and the combustion duration of the fuel-air mixture.     

The effect of injection pressure and fuel viscosity on the spray characteristics of biodiesel blends injected into an atmospheric chamber

An experimental study was conducted to examine the effect of injection pressure and fuel type on the spray tip penetration length and the angle of spray injected into atmospheric chamber. The objective of the present study is to formulate empirical correlations of the spray tip penetration and the spray angle for non-evaporative condition. The experiment was performed by a common rail type high-pressure injector for the diesel engine at the injection pressure 40??100 MPa and four different fuels (D100, BD25, BD45, and BD65). The results showed that the biodiesel content increased the spray tip penetration and decreased the spray angle. The correlation of spray tip penetration is expressed for each region before and after spray break-up time in terms of injection pressure, fuel viscosity and time after start of injection. The correlation is also obtained for spray angle equation terms of injection pressure and fuel viscosity.     

An experimental study on the spray characteristics of a dual-orifice type swirl injector at low fuel temperatures

The objective of this study is to investigate the effects of fuel temperature on the spray characteristics of a dual-orifice type swirl injector used in a gas turbine. The major parameters affecting spray characteristics are fuel temperature and injection pressure entering into the injector. In this study, the spray characteristics of a dual-orifice type swirl injector are investigated by varying fuel temperature from — 30°C to 120°C and injection pressure from 0.29 to 0.69 MPa. Two kinds of fuel having different surface tension and viscosity are chosen as atomizing fluids. As a result, injection instability occurs in the low fuel temperature range due to icing phenomenon and fuel property change with a decrease of fuel temperature. As the injection pressure increases, the range of kinematic viscosity for stable atomization becomes wider. The properties controlling the SMD of spray is substantially different according to the fuel temperature range.     

Ignition and combustion characteristics of the gas turbine slinger combustor

This paper describes the ignition and combustion characteristics of a gas turbine slinger combustor with rotating fuel injection system. An ignition test was performed under various airflow, temperature and pressure conditions with fuel nozzle rotational speed. From the test, there are two major factors influencing the ignition limits: the rotational speed of the fuel nozzle, and the mass flow parameter. Better ignition capability could be attained through increasing the rotational speed and air mass flow. From the spray visualization and drop size measurement, it was verified that there is a strong correlation between ignition performance and drop size distribution. Also, we performed a combustion test to determine the effects of rotational speed by measuring gas temperature and emission. The combustion efficiency was smoothly enhanced from 99% to 99.6% with increasing rotational speed. The measured pattern factor was 15% and profile factor was 3%.     

高频电磁泵喷射特性仿真与试验研究

通过对某高频电磁泵建立数学模型,利用SIMULINK进行仿真,分析其喷油特性,得到其在不同频率和占空比的电压信号下喷油的平均体积流量;并通过搭建的简易电磁泵喷油试验台进行试验验证,试验台以STC89C52单片机为控制核心,输出频率和占空比可调的PWM波来控制电磁泵喷油,验证了仿真的可靠性。最后根据对试验结果的分析,提出通过调节供电电源的占空比或频率,实现电磁泵喷油量的无级调节。     

Performance and emission characteristics of conventional engine running on jatropha oil

A number of studies have recently been conducted to determine a suitable alternative fuel for conventional engine. The use of renewable fuels such as bio-ethanol, biogas, and biodiesel is thus investigated for this purpose. Performance tests were conducted on an indirect injection compression ignition engine by using diesel, unheated jatropha oil (JO), and preheated JO as fuels. The effects of fuel injection pressure and fuel inlet temperature on engine performance and emission for the different fuels were analyzed. Test results showed that the brake thermal efficiency of the engine with heated JO oil is superior to that with unheated JO, increasing from 28.4% with neat unheated JO to a maximum of 30.8%. The brake specific fuel consumption was reduced from 0.301 kg/kWh to 0.266 kg/kWh. Smoke opacity was also reduced relative to the neat unheated JO operation.     

On the intermittent spray characteristics

The quality of spray atomization ejected from an injector has a definitive influence upon the engine’s performance. Furthermore, considerable attention to the Earth’s environmental pollution is increasing now more than ever before. This experimental investigation has been carried out to clarify the characteristics of the intermittent spray using a pintle type gasoline fuel injector. Both the image processing system and the Phase Doppler Anemometer are utilized for the visualization of a spray behavior and the simultaneous measurements of dropsizes and their velocities, which have been conducted at the axial downstream from the injector exit plane. The fuel injection duration was fixed at 3ms and the injection pressure was varied from 250 kPa to 350 kPa. For a high injection pressure of 350 kPa, the spray tip arrival time was fluctuated at the vigorously disintegrated regions. It evidently shows a linear correlation between the axial velocity and the fuel drop size farther downstream.     

An experimental study on spray and combustion characteristics based on fuel temperature of direct injection bio-ethanol-gasoline blending fuel

This study investigated the spray and combustion characteristics of a direct injection spark ignition type system based on the changes in the temperature of the blended fuel (with bio-ethanol and gasoline). The test was performed in a chamber with a constant volume. The diameter and width of the chamber were 86 mm and 39 mm, respectively. The bio-ethanol test fuel was blended at volume ratios of 0 %, 10 %, 20 % and 100 %. The temperature of the fuel was set as −7, 25 and 35 °C. The fuel injection pressure and ambient pressure were set as 4.5 and 0.5 MPa, respectively. The shape and characteristics of the spray were investigated through a spray experiment. The increase in the fuel temperature changed its density and viscosity; this in turn increased spray penetration and spray area and increased the bio-ethanol blending ratio. The combustion visualization and experimental analysis indicated that the decrease in the fuel temperature and the increase in the bio-ethanol blending ratio led to the high viscosity and low heating value. This resulted in an increase in the ignition delay and a decrease in the rate of heat release. It is necessary to adjust the spray strategy and ignition timing to adopt bio-ethanol blended fuel as an alternative fuel.

     

Comparison of experimental and predicted atomization characteristics of high-pressure diesel spray under various fuel and ambient temperature

The aim of this study is to investigate the effects of the fuel temperature and the ambient gas temperature on the overall spray characteristics. Also, based on the experimental results, a numerical study is performed at more detailed and critical conditions in a high pressure diesel spray using a computational fluid dynamics (CFD) code (AVL, FIRE ver. 2008). Spray tip penetration and spray cone angle are experimentally measured from spray images obtained using a spray visualization system composed of a high speed camera and fuel supply system. To calculate and predict the high pressure diesel spray behavior and atomization characteristics, a hybrid breakup model combining KH (Kelvin-Helmholtz) and RT (Rayleigh-Taylor) breakup theories is used. It was found that an increase in fuel temperature induces a decrease in spray tip penetration due to a reduction in the spray momentum. The increase of the ambient gas temperature causes the increase of the spray tip penetration, and the reduction of the spray cone angle. In calculation, when the ambient gas temperature increases above the boiling point, the overall SMD shows the increasing trend. Above the boiling temperature, the diesel droplets rapidly evaporate immediately after the injection from calculation results. From results and discussions, the KH-RT hybrid breakup model well describes the effects of the fuel temperature and ambient gas temperature on the overall spray characteristics, although there is a partial difference between the experimental and the calculation results of the spray tip penetration by the secondary breakup model.     

An experimental study on spray and combustion characteristics of LPG for application in direct-injection

As an alternative fuel that can be used in SI engines, LPG is a clean fuel with larger H/C ratio compared to gasoline, low CO₂ emission, and small amount of pollutants such as sulfur compounds. In the Spark-ignition (SI) engine, Direct injection (DI) technology can significantly increase the engine volumetric efficiency and decrease the need for a throttle valve. DI allows engine operation with the stratified charge, which enables a relatively higher combustion efficiency. Stratified charge can be supplied to nearby spark plugs to allow for overall lean combustion, which improves thermal efficiency and can cope with problems regarding emission regulations. In this study, a visualization experiment system that consists of visualization combustion chamber, air supply control system, emission control system, LPG fuel supply system, electronic control system and image data acquisition system was designed and manufactured. For all cases for which ignition was successful, flame propagation image was digitally recorded using ICCD camera, and the recorded flame propagation characteristics were examined. This study, in its results, is expected to make a contribution in terms of important data for the design and optimization of a Spark-ignited direct injection (SIDI) LPG engine.

     

A mathematical model for the prediction of the injected mass diagram of a S.I. engine gas injector

A mathematical model of gaseous fuel solenoid injector for spark ignition engine has been realized and validated through experimental data. The gas injector was studied with particular reference to the complex needle motion during the opening and closing phases, which strongly affects the amount of fuel injected. As is known, in fact, when the injector nozzle is widely open, the mass flow depends only on the fluid pressure and temperature upstream the injector: this allows one to control the injected fuel mass acting on the “injection time” (the period during which the injector solenoid is energized). This makes the correlation between the injected fuel mass and the injection time linear, except for the lower injection times, where we experimentally observed strong nonlinearities. These nonlinearities arise by the injector outflow area variation caused by the needle bounces due to impacts during the opening and closing transients [1] and may seriously compromise the mixture quality control, thus increasing both fuel consumption and pollutant emissions, above all because the S.I. catalytic conversion system has a very low efficiency for non-stoichiometric mixtures. Moreover, in recent works [2, 3] we tested the simultaneous combustion of a gaseous fuel (compressed natural gas, CNG, or liquefied petroleum gas, LPG) and gasoline in a spark ignition engine obtaining great improvement both in engine efficiency and pollutant emissions with respect to pure gasoline operation mode; this third operating mode of bi-fuel engines, called “double fuel” combustion, requires small amounts of gaseous fuel, hence forcing the injectors to work in the non-monotonic zone of the injected mass diagram, where the control on air-fuel ratio is poor. Starting from these considerations we investigated the fuel injector dynamics with the aim to improve its performance in the low injection times range. The first part of this paper deals with the realization of a mathematical model for the prediction of both the needle motion and the injected mass for choked flow condition, while the second part presents the model calibration and validation, performed by means of experimental data obtained on the engine test bed of the internal combustion engine laboratory of the University of Palermo.     

低沸点燃料二甲醚润滑性评估实验台的研制

二甲醚在常温常压下为气态,不能用传统方法评估其润滑性能。根据低沸点燃油的物理特性和高频往复机(HFRR)的基本原理,设计可加压的高频往复机,初步搭建用于低沸点燃油的摩擦磨损试验台架,并采用常规燃油进行油品的可分辨性试验。结果表明,该台架可以用于评价不同油品的润滑性,为二甲醚等低沸点燃油润滑性能评估方法的建立奠定了基础。     

Development of laboratory tests to predict the lubricity properties of diesel fuels and their application to the development of highly refined diesel fuels

In the last few years there has been an increasing requirement for the provision of environmentally benign diesel fuels. However, the introduction of such fuels into service has been associated with high levels of field failure of rotary distribution fuel pumps due to wear. This is because the refining processes necessary to produce ecologically acceptable fuels result in greatly reduced levels of sulphur compounds, aromatics, and polar material, many of which are potential lubricity agents. This paper describes the development of bench test methods to evaluate diesel fuel lubricity and thus enable the identification of appropriate ‘solutions’. It has been found that the key to obtaining good correlation between field experience and bench tests is (1) to reproduce the thermal conditions present in operating pump contacts and (2) to ensure that the same mechanisms of wear operate in the bench test as in the pump environment. The physical and chemical processes involved in the lubrication of fuel pumps and the influence of temperature on these processes are outlined. As a result of the work described in this paper, effective additive solutions have been discovered for controlling the failure of diesel fuel pumps in the field and a provisional ISO (ISO/TC 22 / SC 7 M595: ‘Diesel engines - diesel fuel - performance requirement and test method for assessing fuel lubricity’) and CEC test method for assessing diesel fuel lubricity has also been developed.     

Experimental investigations on combustion characteristics of a swirl-stabilized premixed burner

Experimental investigations have been conducted to understand the combustion characteristics of a swirl-stabilized double-cone pre-mixed burner used for industrial gas turbines for power generation. NOx and CO emissions, extinction limit, combustion noise, pressure loss, and wall temperature distributions were measured for various operating conditions. Results show that NOx emissions are decreased with increasing air/fuel ratio or decreasing air load unless the air load is too small. CO emissions are also decreased with increasing air/fuel ratio, leading to a positive correlation between NOx and CO emissions. Flame extinction limit is reduced with increasing air flow rate as the flow residence time is reduced. Combustion noise has its peak amplitude at the frequencies of 150 or 300 Hz, which are considered to be the resonance frequencies of the longitudinal mode of the combustor. The noise level at the peak frequency is maximized when the flame is considered to be located near the burner exit. Pressure loss is decreased with the A/F ratio as the flame moves downstream out of the burner.

     

脉冲爆震发动机供油系统试验分析

设计了脉冲爆震发动机电磁阀式供油系统,采用氮气挤压供油方法,研究了燃油压力及其响应时间随氮气压力与电磁阀输入电流的变化规律,同时对低频与中高频脉冲爆震试验中油压响应时间与频率进行对比分析。研究发现,提高蓄能器中氮气压力可显著加快油压响应;电磁阀输入电流越大,燃油压力响应越快;工作频率越高,燃油达到预定压力所需时间越长。研究结果对脉冲爆震发动机供油系统的设计与优化具有一定的参考价值。     

燃油结冰试验用油的配制方法研究

飞机在极端气候环境中飞行时,往往会引起飞机燃油系统结冰,使系统给发动机所供的燃油流量间歇中断或完全中断,从而导致飞行事故。因此,在当前新机研制中,对燃油系统的结冰问题加以重点考虑,并且不仅要在实验室对系统进行燃油结冰模拟试验,而且在型号试飞阶段也要模拟极端气候条件进行燃油系统结冰飞行试验,以便考核该条件下燃油系统供油能力和发动机工作可靠性。本文结合某型飞机燃油系统结冰试验技术攻关工作,研究飞机燃油系统结冰飞行试验的燃油配水方法和试验程序。     

基于热力学模型的液化石油气发动机 燃烧放热及排放分析

通过燃用汽油及液化石油气的对比试验得出了两种燃料的对比燃烧特性,从而在燃烧机理上分析了其燃烧及排放特性。结论表明以汽油机改装的LPG(液化石油气)发动机自身带有一些缺陷,但通过改装及调试是可以获得较理想的动力性并改善排放指标的。     

Investigation of the effects of steam injection on the emissions and performance of a diesel engine using waste chicken oil methyl ester

The use of biodiesel-blended fuels in diesel engines improves the engine performance parameters and the partial recovery of incomplete combustion products, while also increasing the level of NOx emissions. In this study; biodiesel obtained through the transesterification of waste chicken frying oil was mixed with diesel fuel (90% diesel + 10% biodiesel-B10), and was then used as fuel in a direct injection diesel engine. To reduce the increased NOx emissions caused by the use of B10 fuel, the steam injection method (which is one of the NOx reduction methods) was applied. Steam was injected into the intake manifold at different ratios (5%-S5, 10%-S10 and 15%-S15) and at the time of the induction stroke with the aid of an electronically controlled system. Based on the study results, it was observed that steam injection into the engine using B10 fuel improved both the engine performance and the exhaust emission parameters. It was determined that the S15 steam injection ratio resulted in the best engine performance and emissions parameters. In comparison to STD fuel; the highest increase observed at the S15 steam injection ratio in the effective engine power was 2.2%, while the highest decrease in the specific fuel consumption was 3.4%, the highest increase in the effective efficiency was 3.5%, and the highest decrease in NOx emissions was 13.7%.

     

Effect of Carbon Coating on Scuffing Performance in Diesel Fuels

Low-sulfur and low-aromatic diesel fuels are being introduced in order to reduce various types of emissions in diesel engines to levels in compliance with current and impending U.S. federal regulations. The low lubricity of these fuels, however, poses major reliability and durability problem for fuel injection components that depend on diesel fuel for their lubrication. In the present study, the authors evaluated the scuff resistance of surfaces in regular diesel fuel containing 500 ppm sulfur and in Fischer-Tropsch synthetic diesel fuel containing no sulfur or aromatics. Tests were conducted with the high frequency reciprocating test rig (HFRR) using 52100 steel balls and H-13 tool-steel flats with and without Argonne's special carbon coatings. Test results showed that the sulfur-containing fuels have about 20% higher scuffing resistance than does fuel without sulfur. The presence of the carbon coating on the flat increased scuffing resistance in both regular and synthetic fuels by about ten times, as measured by the contact severity index at scuffing. Coating removal was observed to be a necessary, but not sufficient condition for scuffing failure in tests conducted with coated surfaces. The loss of coating from the surface occurred by the two distinct mechanisms of spalling and wear.     

Investigation of the scuffing characteristics of candidate materials for heavy duty diesel fuel injectors

The objective of this study is to characterize and understand the evolutionary processes that produce changes in the friction and surface damage in materials for possible use as heavy duty diesel fuel injector plungers. This work has involved the development of test methods to impart reciprocating motion to various metals, ceramics, and coated specimens in the presence of diesel fuel-like fluids. Commercial and candidate plunger materials, including 52100 steel, zirconia, cermets (TiC in Ni₃Al matrix), and TiN coatings, were evaluated on a crossed-cylinders-like scuffing test we call the ‘pin-on-twin’ geometry. Contacts were lubricated by on-highway #2 diesel and Jet A aviation fuels. Using friction-based criteria, the material ranking was in good agreement with field experience with actual injectors from the diesel engine industry. Zirconia and cermets exhibited promising scuffing resistance in both fuels. Scuffing generally became more severe in the Jet A fuel. Experimental results indicated that smoother surfaces that are required to sustain higher injection pressures could be more vulnerable to scuffing due to their thinner lubricant films. Material transfer was the major scuffing mechanism of zirconia, cermets, and TiN coatings against steel. Micro-scratches were also observed on the matrix material of cermets.