Thermally conducting aluminum nitride polymer-matrix composites

Thermally conducting, but electrically insulating, polymer-matrix composites that exhibit low values of the dielectric constant and the coefficient of thermal expansion (CTE) are needed for electronic packaging. For developing such composites, this work used aluminum nitride whiskers (and/or particles) and/or silicon carbide whiskers as fillers(s) and polyvinylidene fluoride (PVDF) or epoxy as matrix. The highest thermal conductivity of 11.5 W/(m K) was attained by using PVDF, AlN whiskers and AlN particles (7 μm), such that the total filler volume fraction was 60% and the AlN whisker–particle ratio was 1:25.7. When AlN particles were used as the sole filler, the thermal conductivity was highest for the largest AlN particle size (115 μm), but the porosity increased with increasing AlN particle size. The thermal conductivity of AlN particle epoxy-matrix composite was increased by up to 97% by silane surface treatment of the particles prior to composite fabrication. The increase in thermal conductivity is due to decrease in the filler–matrix thermal contact resistance through the improvement of the interface between matrix and particles. At 60 vol.% silane-treated AlN particles only, the thermal conductivity of epoxy-matrix composite reached 11.0 W/(m K). The dielectric constant was quite high (up to 10 at 2 MHz) for the PVDF composites. The change of the filler from AlN to SiC greatly increased the dielectric constant. Combined use of whiskers and particles in an appropriate ratio gave composites with higher thermal conductivity and low CTE than the use of whiskers alone or particles alone. However, AlN addition caused the tensile strength, modulus and ductility to decrease from the values of the neat polymer, and caused degradation after water immersion.     

Thermal conductivity of boron nitride reinforced polyethylene composites

The thermal conductivity of boron nitride (BN) particulates reinforced high density polyethylene (HDPE) composites was investigated under a special dispersion state of BN particles in HDPE, i.e., BN particles surrounding HDPE particles. The effects of BN content, particle size of HDPE and temperature on the thermal conductivity of the composites were discussed. The results indicate that the special dispersion of BN in matrix provides the composites with high thermal conductivity; moreover, the thermal conductivity of composites is higher for the larger size HDPE than for the smaller size one. The thermal conductivity increases with increasing filler content, and significantly deviates the predictions from the theoretic models. It is found also that the combined use of BN particles and alumina short fiber obtains higher thermal conductivity of composites compared to the BN particles used alone.     

Determination of particle size distributions and the degree of dispersion in nanocomposites

Objective of this study was the investigation of measurement techniques to determine the quality of the dispersion process of nanoparticles in polymer composites. In order to prepare the matrix suspension, alumina nanoparticles were dispersed applying shear mixing techniques in a high performance laboratory kneader. The product quality in liquid state was determined by means of dynamic light scattering (DLS) and centrifugal sedimentation analysis (CSA). However, particle measurements in carrier fluids like epoxy resin are complex and challenging. Measuring values like particle size distribution and grade of homogeneousness are strongly influenced by the sample preparation and adjustments of the measuring device. Within this study the machine settings and the formulation was analysed systematically. Hereby an identification of the key parameters and an optimisation of the measuring process were possible. Additionally, the composite was cured and analysed by scanning electron microscopy (SEM). Finally all measuring techniques were evaluated and compared among each other. Thus, DLS is the fastest method to measure spherically particles in the liquid matrix, CSA allows a certain deviation from the spherical shape and SEM gives a qualitative impression of the final particle size in cured composite condition.     

Hybrid effect of nanoparticles with carbon fibers on the mechanical and wear properties of polymer composites

Polyetheretherketone (PEEK) composites reinforced with carbon fibers (CFs) and nano-ZrO₂ particles were prepared by incorporating nanoparticles into PEEK/CF composites via twin-screw extrusion. The effects of nanoparticles on the mechanical and wear properties of the PEEK/CF composites were studied. The results showed that the incorporation of nano-ZrO₂ particles with carbon fiber could effectively enhance the tensile properties of the composites. The tensile strength and Young’s modulus of the composites increased with the increasing nano-ZrO₂ content. The enhancement effect of the particle was more significant in the hybrid reinforced composites. The compounding of the two fillers also remarkably improved the wear resistance of the composites under water condition especially under high pressures. It was revealed that the excellent wear resistance of the PEEK/CF/ZrO₂ composites was due to a synergy effect between the nano-ZrO₂ particles and CF. CF carried the majority of load during sliding process and prevented severe wear to the matrix. The incorporation of nano-ZrO₂ effectively inhibited the CF failures through reducing the stress concentration on the carbon fibers interface and the shear stress between two sliding surfaces. It was also indicated that the wear rates of the hybrid composites decreased with the increasing applied load and sliding distance under water lubrication. And low friction coefficient and low wear rate could be achieved at high sliding velocity.     

Effect of particle size distribution on the magnetic properties γ-Fe2O3 nanoparticles

The magnetic response of nanocomposites formed by non-interacting well dispersed γ-Fe₂O₃ nanoparticles in a polymer matrix is presented. Various low loading fraction of particles in polymer leads to an observation of similar values of blocking temperatures and coercive fields. ac response confirms that particles are non-interacting and follow Neel–Brown model. Effect of particle size distribution on hysteresis behavior and saturation magnetization as a function of temperature is discussed. Since particles have a size distribution, the experimental results of magnetic response are compared with simulations based on Stoner–Wohlfarth model of single size particles. We have devised a measurement method in which a constant magnetic field was applied while the thermal energy is varied by sequentially heating and cooling the sample below the blocking temperature. Nanoparticle–polymer composites show reversible magnetization behavior for sequential heating/cooling cycles. However, simulation based on single size particle system shows irreversible magnetization behavior during the heating and cooling cycles. These observations are qualitatively explained in terms of different behavior of magnetization as a function of temperature for smaller superparamagnetic particles and larger blocked particles below overall blocking temperature of the composite.     

Thermal conductivity of polymer composites with close-packed structure of nano and micro fillers

Thermal conductivity of polymer composites with nano and micro fillers has been investigated numerically and experimentally. The nano fillers used were multi-walled carbon nanotubes (MWNTs) and alumina nanoparticles, and the spherical alumina particles were selected as the micro fillers. A periodic unit cell with a random close-packed structure was created using a packing algorithm that treat the micro filler as spheres. Finite element analyses were also performed to predict the potential of nano fillers to enhance thermal conductivity of the composites and to analyze the effect of microstructure of micro fillers. Additionally, the polymer composites with nano and micro fillers were made and the thermal conductivity of the composites were measured. The results showed that the addition of MWNTs to the matrix lead to a large increase in thermal conductivity of the composites. The proposed thermal model predicted a thermal conductivity in good agreement with experiment.     

两种粒径颗粒混合增强铝基复合材料的导热性能

选用粒径为20μm 和60μm 的SiC 颗粒, 采用挤压铸造方法制备了基体分别为工业纯铝L2 、LD11(Al-12 %Si) 和AlSi20 (Al-(18～21) %Si) 的复合材料, 研究了材料的导热性能。在等比表面积的基础上, 提出了等效颗粒直径的概念, 解决了两种粒径颗粒混合增强铝基复合材料导热率的预测问题。结果表明, SiC_P/ Al 复合材料具有较为优异的导热率, 且LD11 基与AlSi20 基复合材料的导热率大于基体合金的导热率, 这与颗粒的等效直径大于临界粒径且颗粒导热率大于基体导热率有关;但复合材料的导热率随着基体中Si 含量的增加而降低。     

Synthesis, characterization, UV and dielectric properties of hexagonal disklike ZnO particles embedded in polyimides

A series of novel ZnO/polyimide composite films with different ZnO contents was prepared through incorporation hexagonal disklike ZnO particles into poly(amic acid) of the pre polymer of the polyimide. The hexagonal disklike ZnO particles with a diameter of 300-500 nm were synthesized from zinc acetate and NaOH in water with citric acid. The prepared zinc oxide-polyimide composites were characterized for their structure, morphology, and thermal behavior employing Fourier transform infrared spectroscopy, scanning electron micrograph, X-ray diffraction and thermal analysis techniques. Thermal analyses show that the ZnO particles were successfully incorporated into the polymer matrix and these ZnO/polymer composites have a good thermal stability. Scanning electron microscopy studies indicate the ZnO particles were uniformly dispersed in the polymer and they remained at the original size (300-500 nm) before immobilization. All composite films with ZnO particle contents from 1 to 5 wt% show good transparency in the visible region and luminescent properties.     

Three-dimensional carbon nanotube based polymer composites for thermal management

In this study, the porous multiwall carbon nanotube (MWCNT) foams possessing three-dimensional (3D) scaffold structures have been introduced into polydimethylsiloxane (PDMS) for enhancing the overall thermal conductivity (TC). This unique interconnected structure of freeze-dried MWCNT foams can provide thermally conductive pathways leading to higher TC. The TC of 3D MWCNT and PDMS composites can reach 0.82 W/m K, which is about 455% that of pure PDMS, and 300% higher than that of composites prepared from traditional blending process. The obtained polymer composites not only exhibit superior mechanical properties but also dimensional stability. To evaluate the performance of thermal management, the LED modulus incorporated with the 3D MWCNT/PDMS composite as heat sink is also fabricated. The composites display much faster and higher temperature rise than the pristine PDMS matrix, suggestive of its better thermal dissipation. These results imply that the as-developed 3D-MWCNT/PDMS composite can be a good candidate in thermal interface for thermal management of electronic devices.     

Continuous observation of microstructural degradation during tensile loading of particle reinforced aluminium matrix composites

Abstract

The microstructural degradation of aluminium alloy composites by external tensile loading was continuously observed by in situ scanning electron microscopy tensile testing. The composites, which contained spherical Al₂O₃ and angular SiC particles, were prepared by the powder extrusion method. Some microcracks were initiated at small plastic strains after yielding in both composites by inteliace debonding and particle cracking. Angular particles generate microvoids at smaller strains than spherical particles. The microcracks do not propagate with increasing external loading because of the ductility of the matrix, but a number of new microcracks developed just before failure. Most microcracks are due to interface debonding rather than particle cracking. Many dimples on the matrix aluminium alloy are observed on some particles seen in the fracture surface, which proves that there is relatively strong bonding between the matrix and the particles in the composite produced by powder extrusion. However, part of the original surface observed on the debonded particles indicates that an incompletely bonded interface also exists in the composites.

MST /3111     

One-step synthesis of carbon nanotubes–copper composites for fabricating catalyst supports of methanol electrooxidation

One-step synthesis of carbon nanotubes–copper composites was established by catalytic chemical vapor deposition (CCVD) of acetylene over Co–Cu–Al mixed metal oxides derived from layered double hydroxides (LDHs). Power X-ray diffraction (XRD), scanning electron microscope (SEM), transmission electron microscope (TEM), Raman spectra, thermogravimetric and differential thermal analysis (TG-DTA) and N₂ adsorption–desorption measurements revealed that multi-walled carbon nanotubes were synthesized during cobalt-catalyzed CCVD, and copper nanoparticles were simultaneously in situ formed in CNTs matrix. Electrodes modified with platinum particles supported on as-fabricated CNTs–Cu composites showed much higher electrocatalytic activity for the oxidation of methanol than that modified with Pt particles supported on the commercial CNTs. The present study greatly enlarges the practical application of hybrid CNTs-based nanocomposites.     

PEEK composites reinforced with zirconia nanofiller

The present investigation deals with the preparation and characterization of nanocomposites of polyether ether ketone (PEEK) containing nanosized zirconia filler up to 3 wt.% loading. It has been observed that presence of zirconia filler dispersed in polymer matrix enhances various basic and functional properties (e.g., mechanical properties, thermal stability & other physico-mechanical properties). The SEM studies reveal that the dispersion of zirconia nanofiller is uniform throughout the polymer matrix. The thermal stability of the nanocomposites has been studied by TGA. Thermal analysis of the composites shows an increase in the thermal stability with increase of nanofiller content. This may be attributed to strong interaction between polymer chains and filler particles. DMA studies show the significant improvement in storage modulus of the nanocomposites because of better interaction of zirconia particles in PEEK matrix.     

Thermal conductivity of polystyrene–aluminum nitride composite

The thermal conductivity of polymer composites having a matrix of polystyrene (PS) containing aluminum nitride (AlN) reinforcement has been investigated under a special dispersion state of filler in the composites: aluminum nitride filler particles surrounding polystyrene matrix particles. Data for the thermal conductivity of the composites are discussed as a function of composition parameters (aluminum nitride concentration, polystyrene particle size) and temperature. It is found that the thermal conductivity of composites is higher for a polystyrene particle size of 2 mm than that for a particle size of 0.15 mm. The thermal conductivity of the composite is five times that of pure polystyrene at about 20% volume fraction of AlN for the composite containing 2 mm polystyrene particle size. The relationship between thermal conductivity of composites and AlN filler concentrations has been compared with the predictions of two theoretical models from the literature.     

Fracture mechanisms of epoxy-based ternary composites filled with rigid-soft particles

Epoxy composites filled with different amounts of aggregate-free silica nanoparticles and phase-separated submicron rubber particles were fabricated to study the synergistic effect of multi-phase particles on mechanical properties of the composites. Compared with binary composites with single-phase particles, the ternary composites with both rigid and soft particles offer a good balance in stiffness, strength and fracture toughness, showing capacities in tailoring the mechanical properties of modified epoxy resins. It was observed that debonding of silica nanoparticles from matrix in the ternary composites was less pronounced than that in the binary composites. Moreover, the rubber particles became smaller and their shape tends to be irregular, affected by the presence of rigid silica nanoparticles. The toughening mechanisms in the epoxy composites were evaluated, and the enlarged plastic deformation around the crack tip, induced by the combination of rigid and soft particles, seems to be a dominant factor in enhancing fracture toughness of the ternary composites.     

In vitro degradation behavior of silica nanoparticles under physiological conditions

Understanding the degradability of silica nanoparticles is significant for the rational design of desired nanomaterials for various biomedical applications. However, the effect of the intrinsic properties of silica nanoparticles, such as particle shape, surface chemistry, and porosity, on kinetic degradation process under different extrinsic conditions has still received little attention. Herein, mesoporous silica nanoparticles (MSNs) with different aspect ratios (ARs, 1, 2, and 4), the corresponding PEG-functionalized MSNs, and amorphous St?ber spherical silica nanoparticles were specially designed and their degradation was evaluated in in vitro simulated physiological media. The results show that shape, surface properties and porosity of nanoparticles, as well as the component of simulated physiological media, play important roles in tuning the degradation kinetics and behaviors. Sphere-shaped MSNs have a faster degradation rate than rod-shaped counterparts. Naked MSNs are eroded from particle external surface, while PEGylated MSNs from interior of particles. And spherical MSNs display more extensive degradation than amorphous silica nanoparticles. The presence of fetal bovine serum (FBS) in Dulbecco's Modified Eagle's Medium (DMEM) can accelerate the degradation process. These results can provide useful guidelines for the rational design of silica nanoparticles for biomedical applications.     

Understanding the influence of particle size on strain versus fatigue life,and fracture behavior of aluminum alloy composites produced by spray deposition

The strain versus fatigue life and fracture behavior of spray-formed Al–Si composites reinforced with SiC particles of two different sizes were studied under total strain amplitudes. Both composites exhibit short low-cycle fatigue (LCF) which follows a Coffin-Manson relationship, and display cyclic hardening at all strain amplitudes. The LCF endurance of the composite with large particles is higher than that of composite containing small particles in the high strain amplitudes, however, at low strains the difference in fatigue endurance between the two composites decreased. Moreover, the decrease in particle size results in a higher degree of hardening at low and middle strains, but reduces the magnitude of hardening at highest strain. Fractographic analysis reveals that particle/matrix debonding is the main mechanism of failure in composite with small particles, while fracture and debonding of SiC particle are predominant in the large particle reinforced composite.     

Exploring composites based on PPO blend as ablative thermal protection systems - Part I: The role of layered fillers

An ablative Thermal Protection System (TPS) is a sacrificial shield able to insulate aerospace vehicles during atmospheric re-entry. In this paper, PPO-based composites were investigated in view of their potential exploitation as innovative ablative TPS. Their ability to degrade undergoing endothermic reactions and yielding a char layer was evaluated by means of thermal analyses and cone calorimeter tests. This first part discusses composites containing layered particles, in particular a cationically modified clay, a hydrotalcite and a sepiolite. Among them, sepiolite-added PPO composites showed the most promising behavior. In Part II spherical oxide and non-oxide fillers in the same matrix are studied.     

Thermal conductivity and dielectric properties of Al/PVDF composites

Polymeric composites with relatively high thermal conductivity, high dielectric permittivity, and a low dissipation factor are obtained in the present study. Three types of core-shell-structured aluminum (Al) particles are incorporated in poly(vinylidene fluoride) (PVDF) by melt-mixing and hot-pressing processes. The morphological, thermal, and dielectric properties of the composites are characterized using thermal analysis, a scanning electron microscope, and a dielectric analyzer. The results indicate that the Al particles decrease the degree of crystallinity of PVDF, and that the particle size and shape of the filler affect the thermal conductivity and dielectric properties of Al/PVDF. No variation in the dissipation factor is observed up to 60 wt.% Al. Thermal conductivity and dielectric permittivity values as high as 1.65 W/m K and 230, respectively, as well as a low dissipation factor of 0.25 at 0.1 Hz, are realized for the composites with 80 wt.% spherical Al.     

无机颗粒形状对高储能密度有机复合材料介电性能的影响

通过在有机基体内添加无机陶瓷颗粒形成二相复合材料是当前研究高储能密度的热点和难点,材料的静电储能特性由其内部电场分布决定。对于纯高聚物材料在均匀外电场环境中其内部电场分布均匀,但当填充无机颗粒形成复合材料时,材料局部电场会发生畸变,进而影响复合材料的介电性能。本文通过有限元方法系统研究了不同形状颗粒,包括球型、纤维状和圆片状颗粒及其空间分布的电响应特性,进而分析其对复合材料储能特性的影响。结果表明,颗粒形状及空间分布的不同均会产生不同的局部电场分布,对于球型颗粒其顶端和低端会出现明显的电场集中现象;对于纤维状颗粒,当其长径比较小时,其端部束缚电荷产生的电场畸变不能被忽略。最后,本文建立了不同形状颗粒填充复合材料三维有限元模型,计算结果表明,在相同填充浓度下,一维纤维状颗粒填充复合材料的介电常数最大,二维圆片状颗粒填充复合材料介电常数最小,而球型颗粒填充复合材料介于二者之间。本文对理解复合材料储能特性的微观机制具有重要的意义。      

Enhanced tensile properties of aluminium matrix composites reinforced with graphene encapsulated SiC nanoparticles

Due to a high propensity of nano-particles to agglomerate, making aluminium matrix composites with a uniform dispersion of the nano-particles using liquid routes is an exceptionally difficult task. In this study, an innovative approach was utilised to prevent agglomeration of nano-particle by encapsulating SiC nano-particles using graphene sheets during ball milling. Subsequently, the milled mixture was incorporated into A356 molten alloy using non-contact ultrasonic vibration method. Two different shapes for graphene sheets were characterised using HRTEM, including onion-like shells encapsulating SiC particles and disk-shaped graphene nanosheets. This resulted in 45% and 84% improvement in yield strength and tensile ductility, respectively. The former was ascribed to the Orowan strengthening mechanism, while the latter is due primarily to the fiber pull-out mechanism, brought about by the alteration of the solidification mechanism from particle pushing to particle engulfment during solidification as a consequence of high thermal conductive graphene sheets encapsulating SiC particles.