Exergy analysis of small DI diesel engine fueled with waste cooking oil biodiesel

ABSTRACT

This study investigates the merits of exergy analysis over energy analysis for small direct injection (DI) diesel engine using the blend of waste cooking oil biodiesel and petroleum diesel. Taguchi’s “L’ 16” orthogonal array has been used for the design of experiment. The engine tested at different engine speeds, load percentages, and blend ratios, using the waste cooking oil biodiesel. Basic performance parameters and fuel input exergy, exergetic efficiency (second law efficiency), exergy associated with heat transfer, exergy associated with the exhaust gas and destruction of exergy are calculated for each blend of waste cooking oil biodiesel and diesel. Results show that the optimum operating conditions for minimum brake-specific fuel consumption (BSFC) and exergy destruction are achieved when engine speed at 1900 rev/min, load percentage is 75%, and the engine is fueled with B40.     

Energy,exergy and emission analysis on a DI single cylinder diesel engine using pyrolytic waste plastic oil diesel blend

Depletion of fossil fuels and stringent emission norms focus attention to discover an evitable source of alternative fuel in order to attribute a significant compensation on conventional fuels. Besides, waste management policies encourage the valorization of different wastes for the production of alternative fuels in order to reduce the challenges of waste management. In this context, pyrolysis has become an emerging trend to convert different wastes into alternate fuel and suitable to be used as a substitute fuel for CI engines. The current investigation provides a sustainable and feasible solution for waste plastic management by widening the gap between global plastic production and plastic waste generation. It investigates the performance and emission of a single cylinder DI four stroke diesel engine using waste plastic oil (WPO) derived from pyrolysis of waste plastics using Zeolite-A as catalyst. Engine load tests have been conducted taking waste plastic oil and subsequently a blend of waste plastic oil by 10%, 20%, and 30% in volume proportions with diesel as fuel. The performance of the test engine in terms of brake thermal efficiency is found marginally higher and brake specific fuel consumption comparatively lowest for 20% WPO-diesel blend than pure diesel. The NOx and HC emission is found lower under low load condition and became higher by increasing the load as compared to diesel. Fuel exergy was significantly increasing after blending of WPO with pure diesel, but exergetic efficiency of the blended fuels followed the reverse trend. However, increase in load of the engine improved the exergetic efficiency. The 20% WPO–diesel blended fuel is found suitable to be used as an alternative fuel for diesel engine.     

Heat release and engine performance effects of soybean oil ethyl ester blending into diesel fuel

The engine performance impact of soybean oil ethyl ester blending into diesel fuel was analyzed employing heat release analysis, in-cylinder exergy balances and dynamometric tests. Blends with concentrations of up to 30% of soybean oil ethyl ester in volume were used in steady-state experiments conducted in a high speed turbocharged direct injection engine. Modifications in fuel heat value, fuel-air equivalence ratio and combustion temperature were found to govern the impact resulting from the addition of biodiesel on engine performance. For the analyzed fuels, the 20% biodiesel blend presented the best results of brake thermal efficiency, while the 10% biodiesel blend presented the best results of brake power and sfc (specific fuel consumption). In relation to mineral diesel and in full load conditions, an average increase of 4.16% was observed in brake thermal efficiency with B20 blend. In the same conditions, an average gain of 1.15% in brake power and a reduction of 1.73% in sfc was observed with B10 blend.     

Thermoeconomic assessment of an absorption refrigeration and hydrogen-fueled diesel power generator cogeneration system

The thermoeconomic assessment of a cogeneration application that uses a reciprocating diesel engine and an ammonia–water absorption refrigeration system for electrical power and cold production from hydrogen as fuel is presented. The purpose of the assessment is to get both exergetic and exergoeconomic costs of the cogeneration plant products at different load conditions and concentrations of hydrogen–diesel oil blends. The exhaust gas of the reciprocating diesel engine is used as an energy source for an ammonia–water absorption refrigeration system. The reciprocating diesel engine was simulated using the Gate Cycle™ software, and the ammonia–water absorption refrigeration system simulation and the thermoeconomic assessment were carried out using the Engineering Equation Solver software (EES). The results show that engine combustion is the process of higher exergy destruction in the cogeneration system. Increased hydrogen concentration in the fuel increases the system exergetic efficiency for all load conditions. Exergy destruction in the components of the ammonia–water absorption refrigeration system is increased with increasing load due to the rise of heat transfer. At intermediate and high loads energy efficiency is increased in the power system, and low values of unit exergetic cost and competitive specific exergoeconomic costs are noticed. The cogeneration system operation at intermediate and high engine loads was proven to be feasible.     

Exergy analysis of diesel/biodiesel combustion in a homogenous charge compression ignition (HCCI) engine using three-dimensional model

Exergy analysis gives the presentation of a system relative to its best performance. In addition, the exergy destructed can react with its surrounding and harm environment processes. This study investigated the effect of biodiesel fuel blended with diesel fuel (i.e. 0%, 20%, and 50% blending of biodiesel fuel with conventional diesel fuel) on various exergy terms in an HCCI engine. To model the energy balance a 3-D CFD code was utilized. Using energy and combustion analyses results, the researchers calculated various exergy terms by developing a FORTRAN based code. To ensure the integrity of modeling, the results of the in-cylinder pressure and heat release rate were compared with the experimental results for pure diesel fuel. This comparison indicated a good agreement between the two. With crank position at three fuel compositions, different rates of exergy and cumulative exergy terms were identified and calculated separately. With the increase in the biodiesel volume percentage from 0% to 20% and 50%, exergy efficiency increased by 4.9% and 5.7%. Also, the cumulative heat loss exergy decreased by 4.4% and 9.7%, respectively.     

A cycle simulation model for predicting the performance of a diesel engine fuelled by diesel and biodiesel blends

Among the alternative fuels, biodiesel and its blends are considered suitable and the most promising fuel for diesel engine. The properties of biodiesel are found similar to that of diesel. Many researchers have experimentally evaluated the performance characteristics of conventional diesel engines fuelled by biodiesel and its blends. However, experiments require enormous effort, money and time. Hence, a cycle simulation model incorporating a thermodynamic based single zone combustion model is developed to predict the performance of diesel engine. The effect of engine speed and compression ratio on brake power and brake thermal efficiency is analysed through the model. The fuel considered for the analysis are diesel, 20%, 40%, 60% blending of diesel and biodiesel derived from Karanja oil (Pongamia Glabra). The model predicts similar performance with diesel, 20% and 40% blending. However, with 60% blending, it reveals better performance in terms of brake power and brake thermal efficiency.     

6BTA 5.9 G2-1 Cummins engine performance and emission tests using methyl ester mahua (Madhuca indica) oil/diesel blends

Neat mahua oil poses some problems when subjected to prolonged usage in CI engine. The transesterification of mahua oil can reduce these problems. The use of biodiesel fuel as substitute for conventional petroleum fuel in heavy-duty diesel engine is receiving an increasing amount of attention. This interest is based on the properties of bio-diesel including the fact that it is produced from a renewable resource, its biodegradability and potential to exhaust emissions. A Cummins 6BTA 5.9 G2- 1, 158 HP rated power, turbocharged, DI, water cooled diesel engine was run on diesel, methyl ester of mahua oil and its blends at constant speed of 1500 rpm under variable load conditions. The volumetric blending ratios of biodiesel with conventional diesel fuel were set at 0, 20, 40, 60, and 100. Engine performance (brake specific fuel consumption, brake specific energy consumption, thermal efficiency and exhaust gas temperature) and emissions (CO, HC and NOx) were measured to evaluate and compute the behavior of the diesel engine running on biodiesel. The results indicate that with the increase of biodiesel in the blends CO, HC reduces significantly, fuel consumption and NOx emission of biodiesel increases slightly compared with diesel. Brake specific energy consumption decreases and thermal efficiency of engine slightly increases when operating on 20% biodiesel than that operating on diesel.     

Using of cotton oil soapstock biodiesel–diesel fuel blends as an alternative diesel fuel

In this study, usability of cotton oil soapstock biodiesel–diesel fuel blends as an alternative fuel for diesel engines were studied. Biodiesel was produced by reacting cotton oil soapstock with methyl alcohol at determined optimum condition. The cotton oil biodiesel–diesel fuel blends were tested in a single cylinder direct injection diesel engine. Engine performances and smoke value were measured at full load condition. Torque and power output of the engine with cotton oil soapstock biodiesel–diesel fuel blends decreased by 5.8% and 6.2%, respectively. Specific fuel consumption of engine with cotton oil soapstock–diesel fuel blends increased up to 10.5%. At maximum torque speeds, smoke level of engine with blend fuels decreased up to 46.6%, depending on the amount of biodiesel. These results were compared with diesel fuel values.     

Theoretical and experimental study on the performance of a diesel engine fueled with diesel–biodiesel blends

This study reports the effects of engine load and biodiesel percentage on the performance of a diesel engine fueled with diesel–biodiesel blends by experiments and a new theoretical model based on the finite-time thermodynamics (FTT). In recent years, biodiesel utilization in diesel engines has been popular due to depletion of petroleum-based diesel fuel. In this study, performance of a single cylinder, four-stroke, direct injection (DI) diesel engine fueled with diesel–biodiesel mixtures has been experimentally and theoretically investigated. The simulation results agree with the experimental data. After model validation, the effects of engine load and biodiesel percentage on engine performance have been parametrically investigated. The results showed that, effective power increases constantly, effective efficiency increases to a specified value and then starts to decrease with increasing engine load at constant biodiesel percentage and compression ratio. However, effective efficiency increases, effective power decreases to a certain value and then begins to increase with increasing biodiesel percentage at constant equivalence ratio and compression ratio.     

Biodiesel production from inedible animal tallow and an experimental investigation of its use as alternative fuel in a direct injection diesel engine

In this study, a substitute fuel for diesel engines was produced from inedible animal tallow and its usability was investigated as pure biodiesel and its blends with petroleum diesel fuel in a diesel engine. Tallow methyl ester as biodiesel fuel was prepared by base-catalyzed transesterification of the fat with methanol in the presence of NaOH as catalyst. Fuel properties of methyl ester, diesel fuel and blends of them (5%, 20% and 50% by volume) were determined. Viscosity and density of fatty acid methyl ester have been found to meet ASTM D6751 and EN 14214 specifications. Viscosity and density of tallow methyl esters are found to be very close to that of diesel. The calorific value of biodiesel is found to be slightly lower than that of diesel. An experimental study was carried out in order to investigate of its usability as alternative fuel of tallow methyl ester in a direct injection diesel engine. It was observed that the addition of biodiesel to the diesel fuel decreases the effective efficiency of engine and increases the specific fuel consumption. This is due to the lower heating value of biodiesel compared to diesel fuel. However, the effective engine power was comparable by biodiesel compared with diesel fuel. Emissions of carbon monoxide (CO), oxides of nitrogen (NO_x), sulphur dioxide (SO₂) and smoke opacity were reduced around 15%, 38.5%, 72.7% and 56.8%, respectively, in case of tallow methyl esters (B100) compared to diesel fuel. Besides, the lowest CO, NO_x emissions and the highest exhaust temperature were obtained for B20 among all other fuels. The reductions in exhaust emissions made tallow methyl esters and its blends, especially B20 a suitable alternative fuel for diesel and thus could help in controlling air pollution. Based on this study, animal tallow methyl esters and its blends with petroleum diesel fuel can be used a substitute for diesel in direct injection diesel engines without any engine modification.     

An experimental investigation on the application potential of heterogeneous catalyzed Nahar biodiesel and its diesel blends as diesel engine fuels

From the inception of commercialization of biodiesel, feedstock scarcity is a major issue to be pondered upon in developing countries. In this study, an attempt has been made to use an abundantly available underutilized high oil content (67% of Nahar seed kernel) feedstock derived biodiesel in a compression ignition engine. The experimental investigation on diesel engine reveals slightly reduced brake thermal efficiency and excellent exhaust emissions up to 40% blending of Nahar biodiesel with conventional diesel fuel. At full load, compared to diesel fuel, the BTE dropped by 1.64% and 1.83%, whereas the BSFC increased by 5.07% and 6.76% for B30 and B40 blends, respectively. The tested emission parameters such as CO, HC, NOx, and smoke were decreased by 12.66%, 17.99%, 8.31%, and 10.61% for B30 and 4.87%, 12.76%, 7.98%, and 11.78% for B40, respectively, compared to diesel fuel.

Abbreviation: BD: Biodiesel; DF: Diesel fuel     

Performance and emission characteristics of a Kirloskar HA394 diesel engine operated on fish oil methyl esters

The high viscosity of fish oil leads to problem in pumping and spray characteristics. The inefficient mixing of fish oil with air leads to incomplete combustion. The best way to use fish oil as fuel in compression ignition (CI) engines is to convert it into biodiesel. It can be used in CI engines with very little or no engine modifications. This is because it has properties similar to mineral diesel. Combustion tests for methyl ester of fish oil and its blends with diesel fuel were performed in a kirloskar H394 DI diesel engine, to evaluate fish biodiesel as an alternative fuel for diesel engine, at constant speed of 1500 rpm under variable load conditions. The tests showed no major deviations in diesel engine's combustion as well as no significant changes in the engine performance and reduction of main noxious emissions with the exception on NO_x. Overall fish biodiesel showed good combustion properties and environmental benefits.     

非直喷式增压柴油机燃用生物柴油的性能与排放特性

研究了非直喷式增压柴油机燃用柴油一生物柴油混合燃料的性能和排放特性。未对原机作任何调整和改动，研究了不同生物柴油掺混比例的混合燃料对功率、油耗、烟度和NOx排放的影响。结果表明：非直喷式柴油机燃用生物柴油后柴油机功率略有下降，油耗有所上升，烟度大幅下降，NOx排放增加明显。油耗、烟度和NOx的变化均与生物柴油掺混比例呈线性关系，合适的生物柴油掺混比例即可以保持柴油机的性能，又可有效地降低碳烟排放，且不引起NOx排放的显著变化。对于该增压柴油机，掺混生物柴油对外特性下的排放影响最大，影响最小的为标定转速下的负荷特性。不论是全负荷还是部分负荷，燃用生物柴油时低速下的烟度降低和NOx上升幅度均比高速时大，而同转速下高负荷时烟度降低和NOx上升更为明显。     

柴油机燃用柴油/甲醇混合燃料时的性能与排放研究

通过添加助溶剂形成一种稳定的柴油／甲醇混合燃料，并开展了柴油机燃用此混合燃料的性能与排放研究。研究结果表明：发动机热效率和柴油等热值燃油消耗率随混合燃料中甲醇含量的增加而改善，这是由于预混燃烧量的增加，燃料富氧以及扩散燃烧的改善所致。适当增加供油提前角可使柴油／甲醇混合燃料发动机热效率提高。燃用柴油／甲醇混合燃料可显著降低发动机CO和烟度，而对碳氢排放影响不大；在相同平均有效压力的条件下，N0x随甲醇含量的增加而增加，添加甲醇对N0x的影响在大负荷下更为明显。柴油／甲醇混合燃料燃烧时存在一个较为平坦的N0x／烟度关系曲线。     

Emission analysis of the effect of doped nano-additives on biofuel in a diesel engine

This study was aimed at hybrid nanocatalysts to reduce emissions of a diesel engine fueled with nanocatalyst biodiesel blends. Biodiesel was produced from Prosopis juliflora oil by the transesterification process. The nanocatalyst having cerium oxide on multiwall carbon a nanotube was investigated using biodiesel blends at two concentrations (50 and 100 ppm).The results revealed that the high surface area of the nanoparticles and their proper distribution along with catalytic oxidation reaction resulted in significant overall reductions in the emission. More specifically, all pollutants, i.e., CO, HC, and NOx, and smoke opacity were reduced when compared to B20.     

Effect of diethyl ether additive in Jatropha biodiesel-diesel fuel blends on the variable compression ratio diesel engine performance and emissions characteristics at different loads and compression ratios

An investigational analysis was performed to assess the effect of diethyl ether (DEE) that acts as an oxygenated additive in Jatropha biodiesel and diesel fuel blends on the performance enhancement and emission reduction of a variable compression ratio (CR) diesel engine. The DEE (10% vol) is added to different concentration levels of Jatropha biodiesel (B5, B10, and B20). The Jatropha biodiesel (JME) is prepared by the transesterification reaction and DEE is prepared through acid distillation of ethanol. The various tests were conducted by varying the loads at 25%, 50%, 75%, and 100% (3, 6, 9, and 12 kg). The DEE was entirely miscible with diesel and Jatropha biodiesel, the addition of DEE increases the cetane and calorific value, kinematic viscosity of the fuel blends compared with neat diesel or Jatropha biodiesel. The results illustrate that at higher loads and CRs, the engine performance parameters such as brake thermal efficiency enhances and reduces the brake-specific fuel consumption for DEE-Jatropha biodiesel-diesel fuel blends. Blend A3 (10% DEE + 20% JME + 70% diesel) demonstrated an overall improvement in the engine performance parameters and emission characteristics compared with A1, A2, and diesel fuel blends. It is concluded that the DEE-JME-diesel fuel blend is a promising source of fuel for diesel engine at maximum load.     

Performance assessment of an internal combustion engine at varying dead (reference) state temperatures

This study deals with investigating the effect of varying dead state temperatures on exergy efficiency of a high-oleic methyl ester (HOME) fueled internal combustion engine (ICE). This engine is a 4.5L, four-stroke, four-cylinder, turbocharged, 66.5 kW maximum power capacity John Deere 4045T diesel engine run with HOME, which is genetically modified with a high-oleic soybean oil methyl ester. The test speed is 1400 min⁻¹ at a full load. In the analysis, actual operational data obtained from a study conducted by one of the co-authors at Iowa State University, USA are used. Exergy efficiency values at various dead state temperatures are calculated for comparison purposes since these types of engines may be operated under different outdoor air conditions. The results obtained are discussed from the exergetic point of view. It was found that exergetic efficiency increased as dead state temperature decreased. As a result, exergy efficiency values ranged from 29.78% to 34.93% based on dead state temperatures between −5 °C and 30 °C.     

The effects of hydrogen fuel usage on the exergetic performance of a turbojet engine

In this study, the hydrogen fuel effect on the exergetic performance of a turbojet engine used in a military trainer aircraft is investigated. For the first step, the performance assessments of the exergetic performance are conducted according to jet fuel usage and the actual test cell data of the engine. For the second step, an exergetic evaluation is parametrically estimated to use the hydrogen fuel in the engine. Finally, the performance results of the engine run by jet fuel are compared with the performance results of the engine run by hydrogen fuel. Regarding the results of this study, by using hydrogen fuel in the engine, the exergy efficiency of the engine decreases from 15.40% to 14.33%, while the waste exergy rate increases from 6196.51 kW to 6669.4 kW. At the same time, the exergy rate of the fuel rises from 7324.87 kW to 7785.25 kW, hence the specific fuel exergy of the hydrogen fuel is higher than that of the jet fuel. The waste exergy flow cost of the engine rises from 16.52 × 10^?3 US$/kW to 17.79 × 10^?3 US$/kW. The environmental effect factor of the engine escalates from 5.49 to 5.98 and the ecological effect factor increases from 6.49 to 6.98. On the other hand, the exergetic sustainability index of the engine reduces from 0.182 to 0.167 when the sustainable efficiency factor of the engine goes down from 1.182 to 1.167. Between the components, for both jet fuel and hydrogen fuel, the CC has the highest values of the fuel exergy waste ratio, the relative waste exergy ratio, the product exergy waste ratio, the fuel ratio indicator, the product ratio indicator, the waste exergy cost flow, the environmental effect factor, the ecological effect factor, and the exergetic improvement potential when the CC has the lowest values of the exergy efficiency, exergetic sustainability index, and sustainable efficiency factor, respectively. The reason for this result is that the combustion process contains high irreversibities. The obtained results indicate that the hydrogen fuel usage in the turbojet engine badly affects the exergetic performance of the engine and its components (especially the combustion chamber) hence the specific exergy of the hydrogen fuel is higher than the jet fuel's. On the other hand, the exhaust emissions emitted to the environment decrease from 0.509 kg/s to 0.0045 kg/s with the hydrogen fuel usage.     

Performance characteristics of a low heat rejection diesel engine operating with biodiesel

Vegetable oils are a promising alternative among the different diesel fuel alternatives. However, the high viscosity, poor volatility and cold flow characteristics of vegetable oils can cause some problems such as injector coking, severe engine deposits, filter gumming, piston ring sticking and thickening of lubrication oil from long-term use in diesel engines. These problems can be eliminated or minimized by transesterification of the vegetable oils to form monoesters. These monoesters are known as biodiesel. The important advantages of biodiesel are lower exhaust gas emissions and its biodegradability and renewability compared with petroleum-based diesel fuel. Although the transesterification improves the fuel properties of vegetable oil, the viscosity and volatility of biodiesel are still worse than that of petroleum diesel fuel. The energy of the biodiesel can be released more efficiently with the concept of low heat rejection (LHR) engine. The aim of this study is to apply LHR engine for improving engine performance when biodiesel is used as an alternative fuel. For this purpose, a turbocharged direct injection (DI) diesel engine was converted to a LHR engine and the effects of biodiesel (produced from sunflower oil) usage in the LHR engine on its performance characteristics have been investigated experimentally. The results showed that specific fuel consumption and the brake thermal efficiency were improved and exhaust gas temperature before the turbine inlet was increased for both fuels in the LHR engine.     

Performance evaluation of a diesel engine fueled with methyl ester of castor seed oil

In this investigation, castor methyl ester (CME) was prepared by transesterification using potassium hydroxide (KOH) as catalyst and was used in four stroke, single cylinder variable compression ratio type diesel engine. Tests were carried out at a rated speed of 1500 rpm at different loads. Straight vegetable oils pose operational and durability problems when subjected to long term usages in diesel engines. These problems are attributed to high viscosity, low volatility and polyunsaturated character of vegetable oils. The process of transesterification is found to be an effective method of reducing vegetable oil viscosity and eliminating operational and durability problems. The important properties of methyl ester of castor seed oil are compared with diesel fuel. The engine performance was analysed with different blends of biodiesel and was compared with mineral diesel. It was concluded that the lower blends of biodiesel increased the break thermal efficiency and reduced the fuel consumption. The exhaust gas temperature increased with increasing biodiesel concentration. The results proved that the use of biodiesel (produced from castor seed oil) in compression ignition engine is a viable alternative to diesel.