Experimentation with a water tank including a PCM module

Storage of heat is seen as a major issue for the development of solar energy for house heating and cooling under all climates. Most of the storage systems available on the market use water as the storage medium. The idea studied here was to add a phase change material (PCM) module at the top of a hot-water storage tank with stratification. An experimental solar pilot plant was constructed to test the PCM behaviour in real conditions. The PCM module geometry adopted was to use several cylinders. A granular PCM–graphite compound was chosen as the PCM for the experiments presented here.     

Corrosion of metal containers for use in PCM energy storage

In recent years, thermal energy storage (TES) systems using phase change materials (PCM) have been widely studied and developed to be applied as solar energy storage units for residential heating and cooling. These systems performance is based on the latent heat due to PCM phase change, a high energy density that can be stored or released depending on the needs. PCM are normally encapsulated in containers, hence the compatibility of the container material with the PCM has to be considered in order to design a resistant container. Therefore, the main aim of this paper is to study the corrosion effects when putting in contact five selected metals (aluminium, copper, carbon steel, stainless steel 304 and stainless steel 316) with four different PCM (one inorganic mixture, one ester and two fatty acid eutectics) to be used in comfort building applications. Results showed corrosion on aluminium specimens. Hence caution must be taken when selecting it as an inorganic salt container. Despite copper has a corrosion rate range of 6–10 mg/cm² yr in the two fatty acid formulations tested, it could be used as container. Stainless steel 316 and stainless steel 304 showed great corrosion resistance (0–1 mg/cm² yr) and its use would totally be recommended with any of the studied PCM.     

Thermal energy storage in building integrated thermal systems: A review. Part 1. active storage systems

Energy consumed by heating, ventilation and air conditioning systems (HVAC) in buildings represents an important part of the global energy consumed in Europe. Thermal energy storage is considered as a promising technology to improve the energy efficiency of these systems, and if incorporated in the building envelope the energy demand can be reduced. Many studies are on applications of thermal energy storage in buildings, but few consider their integration in the building. The inclusion of thermal storage in a functional and constructive way could promote these systems in the commercial and residential building sector, as well as providing user-friendly tools to architects and engineers to help implementation at the design stage. The aim of this paper is to review and identify thermal storage building integrated systems and to classify them depending on the location of the thermal storage system.     

Thermal performance of a high conductive shape-stabilized thermal storage material

A composite based on paraffin, styrene–butadiene–styrene (SBS) triblock copolymer and exfoliated graphite (EG) is prepared. In this composite, paraffin undergoes solid–liquid phase change in the SBS network, and there is no leakage of it even in the state of melting. The composite exhibits high thermal conductivity and nearly 80% of the latent heat of fusion per unit mass of the paraffin.     

Performance comparison of a group of thermal conductivity enhancement methodology in phase change material for thermal storage application

Phase change materials (PCM) are able to store thermal energy when becoming liquids and to release it when freezing. Recently the use of PCM materials for thermal energy storage (TES) at high temperature for Concentrated Solar Power (CSP) technology has been widely studied. One of the main investigated problems is the improvement of their low thermal conductivity. This paper looks at the current state of research in the particular field of thermal conductivity enhancement (TCE) mechanisms of PCM to be used as TES. This work considers a numerical approach to evaluate the performance of a group of TCE solutions composed by particular configurations of two of the principal TCE systems found on the literature: finned pipes and conductive foams. The cases are compared against a single PCM case, used as reference. Three different grades of graphite foams have been studied, presenting a charge time 100 times lower than the reference case for the same capacity. For fins two materials are analyzed: carbon steel and aluminum. The charge times of fin cases are from 3 to 15 times faster, depending on the amount and type of material employed. The internal mechanisms are analyzed to understand the results and locate possible improvement.     

Key performance indicators in thermal energy storage: Survey and assessment

Thermal energy storage (TES) is recognised as a key technology for further deployment of renewable energy and to increase energy efficiency in our systems. Several technology roadmaps include this technology in their portfolio to achieve such objectives. In this paper, a first attempt to collect, organise and classify key performance indicators (KPI) used for TES is presented. Up to now, only KPI for TES in solar power plants (CSP) and in buildings can be found. The listed KPI are quantified in the literature and compared in this paper. This paper shows that TES can only be implemented by policy makers if more KPI are identified for more applications. Moreover, close monitoring of the achievements of the already identified KPI needs to be carried out to demonstrate the potential of TES.     

Thermal performance analysis of a flat slab phase change thermal storage unit with liquid-based heat transfer fluid for cooling applications

This paper presents the results of a thermal performance analysis of a phase change thermal storage unit. The unit consists of several parallel flat slabs of phase change material (PCM) with a liquid heat transfer fluid (HTF) flowing along the passages between the slabs. A validated numerical model developed previously to solve the phase change problem in flat slabs was used. An insight is gained into the melting process by examining the temperatures of the HTF nodes, wall nodes and PCM nodes and the heat transfer rates at four phases during melting. The duration of the melting process is defined based on the level of melting completion. The effects of several parameters on the HTF outlet temperature, heat transfer rate and melting time are evaluated through a parametric study to evaluate the effects of the HTF mass flow rate, HTF inlet temperature, gap between slabs, slab dimensions, PCM initial temperature and thermal conductivity of the container on the thermal performance. The results are used to design a phase change thermal storage unit for a refrigerated truck.     

An assessment of mixed type PCM-gypsum and shape-stabilized PCM plates in a building for passive solar heating

Thermal performance of two phase change material (PCM) composites, mixed type PCM-gypsum and shape-stabilized PCM plates, has been numerically evaluated in a passive solar building in Beijing with an enthalpy model. Effects of the melting temperature and phase transition zone of the PCM are analyzed and a comparison between the two types of PCM composites is performed. The results show that: (1) for the present conditions, the optimal melting temperature is about 21 °C; (2) PCM composites with a narrow phase transition zone provide better thermal performance; (3) both mixed type PCM-gypsum and shape-stabilized PCM plates effectively shave the indoor temperature swing by 46% and 56%, respectively; (4) the shape-stabilized phase change material (SSPCM) plates respond more rapidly than the mixed type PCM-gypsum and prove to be thermally more effective in terms of utilizing the latent heat.     

Evaluation of phase change materials for thermal regulation enhancement of building integrated photovoltaics

Regulating the temperature of building integrated photovoltaics (BIPV) using phase change materials (PCMs) reduces the loss of temperature dependent photovoltaic (PV) efficiency. Five PCMs were selected for evaluation all with melting temperatures ∼25 ± 4 °C and heat of fusion between 140 and 213 kJ/kg. Experiments were conducted at three insolation intensities to evaluate the performance of each PCM in four different PV/PCM systems. The effect on thermal regulation of PV was determined by changing the (i) mass of PCM and (ii) thermal conductivities of the PCM and PV/PCM system. A maximum temperature reduction of 18 °C was achieved for 30 min while 10 °C temperature reduction was maintained for 5 h at −1000 W/m² insolation.     

Development of a ventilation system utilizing thermal energy storage for granules containing phase change material

We have developed an experimental ventilation system that features direct heat exchange between ventilation air and granules containing a phase change material (PCM). Measurement of outlet air temperature when the inlet air temperature was periodically varied to simulate changes of outdoor ambient air temperature showed that the outlet air temperature was stabilized and remained within the phase change temperature range. This effect is expected to be useful in practical ventilation systems. The potential of such systems for reducing ventilation load was examined through computer simulation for eight representative cities of Japan. This revealed how different temperature conditions would affect required heat storage capacity.     

Thermal performance of PCM thermal storage unit for a roof integrated solar heating system

The thermal performance of a phase change thermal storage unit is analysed and discussed. The storage unit is a component of a roof integrated solar heating system being developed for space heating of a home. The unit consists of several layers of phase change material (PCM) slabs with a melting temperature of 29 °C. Warm air delivered by a roof integrated collector is passed through the spaces between the PCM layers to charge the storage unit. The stored heat is utilised to heat ambient air before being admitted to a living space. The study is based on both experimental results and a theoretical two dimensional mathematical model of the PCM employed to analyse the transient thermal behaviour of the storage unit during the charge and discharge periods. The analysis takes into account the effects of sensible heat which exists when the initial temperature of the PCM is well below or above the melting point during melting or freezing. The significance of natural convection occurring inside the PCM on the heat transfer rate during melting which was previously suspected as the cause of faster melting process in one of the experiments is discussed. The results are compared with a previous analysis based on a one dimensional model which neglected the effect of sensible heat. A comparison with experimental results for a specific geometry is also made.     

Performance analysis of a latent heat storage system with phase change material for new designed solar collectors in greenhouse heating

The continuous increase in the level of greenhouse gas emissions and the rise in fuel prices are the main driving forces behind the efforts for more effectively utilize various sources of renewable energy. In many parts of the world, direct solar radiation is considered to be one of the most prospective sources of energy. In this study, the thermal performance of a phase change thermal storage unit is analyzed and discussed. The storage unit is a component of ten pieced solar air collectors heating system being developed for space heating of a greenhouse and charging of PCM. CaCl₂6H₂O was used as PCM in thermal energy storage with a melting temperature of 29 °C. Hot air delivered by ten pieced solar air collector is passed through the PCM to charge the storage unit. The stored heat is utilized to heat ambient air before being admitted to a greenhouse. This study is based on experimental results of the PCM employed to analyze the transient thermal behavior of the storage unit during the charge and discharge periods. The proposed size of collectors integrated PCM provided about 18–23% of total daily thermal energy requirements of the greenhouse for 3–4 h, in comparison with the conventional heating device.     

The effects of various carbon derivative additives on the thermal properties of paraffin as a phase change material

The storage of thermal energy in phase change materials (PCMs) has found wide applications that enable energy conservation and management. Paraffin is a major PCM with its low cost, wide availability, and relatively high latent heat, yet its low thermal conductivity may become a drawback in high‐power applications. In this study, composites of paraffin were prepared with multiwalled carbon nanotubes and activated carbon by a dispersion technique to overcome these drawbacks. Thermal, chemical, and physical influences of incorporating carbon additives with varying structures in paraffin composites on thermal storage capacity were determined. Results indicated that the thermal conductivities of paraffin‐activated carbon composites (PACC) and paraffin multiwalled carbon nanotube composites (PCNC) were improved by a factor of 39.1 and 34.1%, respectively, compared with the conductivity of pure paraffin. As a bonus, the thermal energy storage capacities of PCNCs were enhanced by 9.6%, whereas this remained unchanged for PACCs. Copyright © 2015 John Wiley & Sons, Ltd.     

Highly conductive composites made of phase change materials and graphite for thermal storage

Conventional phase change materials (PCMs) are already well known for their high thermal capacity and constant working temperature for thermal storage applications. Nevertheless, their low thermal conductivity (around 1 W m⁻¹ K⁻¹) leads to low and decreasing heat storage and discharge powers. Up to now, this major drawback has drastically inhibited their possible applications in industrial or domestic fields. The use of graphite to enhance the thermal conductivity of those materials has been already proposed in the case of paraffin but the corresponding applications are restricted to low-melting temperatures (below 150 °C). For many applications, especially for solar concentrated technologies, this temperature range is too low. In the present paper, new composites made of salts or eutectics and graphite flakes, in a melting temperature range of 200-300 °C are presented in terms of stability, storage capacity and thermal conductivity. The application of those materials to thermal storage is illustrated through simulated results according to different possible designs. The synergy between the storage composite properties and the interfacial area available for heat transfer with the working fluid is presented and discussed.     

Review on storage materials and thermal performance enhancement techniques for high temperature phase change thermal storage systems

Designing a cost-effective phase change thermal storage system involves two challenging aspects: one is to select a suitable storage material and the other is to increase the heat transfer between the storage material and the heat transfer fluid as the performance of the system is limited by the poor thermal conductivity of the latent heat storage material. When used for storing energy in concentrated solar thermal power plants, the solar field operation temperature will determine the PCM melting temperature selection. This paper reviews concentrated solar thermal power plants that are currently operating and under construction. It also reviews phase change materials with melting temperatures above 300 °C, which potentially can be used as energy storage media in these plants. In addition, various techniques employed to enhance the thermal performance of high temperature phase change thermal storage systems have been reviewed and discussed. This review aims to provide the necessary information for further research in the development of cost-effective high temperature phase change thermal storage systems.     

Thermal cycle testing of calcium chloride hexahydrate as a possible PCM for latent heat storage

In order to study the changes in latent heat of fusion and melting temperature of calcium chloride hexahydrate (CaCl₂·6H₂O) inorganic salt as a latent heat storage material, a thousand accelerated thermal cycle tests have been conducted. The effect of thermal cycling and the reliability in terms of the changing of the melting temperature using a differential scanning calorimeter (DSC) is determined. It has been noticed that the CaCl₂·6H₂O melts between a stable range of temperature and has shown small variations in the latent heat of fusion during the thermal cycling process. Thus, it can be a promising phase change material (PCM) for heating and cooling applications for various building/storage systems.     

Investigations on thermal and optical performances of a glazing roof with PCM layer

The thermal and optical performances of a roof in a building containing phase change material (PCM) were investigated in this paper. The glazing roof model consists of two layers of glass and one layer of PCM. The purpose of filling the roof structure with PCM is to utilize the solar energy efficiently. The effectiveness of thermal and optical performances of the roof PCM system was determined by analyzing the heat flux and temperature at the indoor surface with different absorption coefficients and refractive index of PCM in solid and liquid states. The results show that the absorption coefficients and refractive index of solid and liquid PCMs have both effects on thermal performance in the roof PCM system. Of all the thermal performances, the effect on internal temperature, temperature lag, and total transmitted energy is smaller and the effect on solar transmittance and transmitted solar energy is bigger. The absorption coefficients have the opposite effect with the refractive index on interior temperature lag. Considering the indoor daylight, increasing the refractive index and absorption coefficient of liquid PCM is a better method to better the thermal performance of a roof PCM system. Copyright © 2017 John Wiley & Sons, Ltd.     

An experimental study on the thermal performance of a solar chimney without and with PCM

The thermal performance of a solar chimney without and with phase change material (PCM) has been experimentally studied in this paper. For the case of solar chimney with PCM, three different modes (closed-fully charging mode, open-partly charging mode and open-fully charging mode) were developed. The closed mode was designed to maximize the use of the solar energy when the heating is not required. Whilst the open mode was designed for delivering the heated air to the living space during charging period. The results showed that the inclusion of PCM to a solar chimney would reduce the air flow during charging period but increase it during discharging period compared with the solar chimney without PCM. For the open-partly mode, the mean air flow rate during phase change period was only 0.036 kg/s, which was lower than that for closed-fully charging mode (0.041 kg/s). Regarding the open-fully charging mode, the melting time of the PCM was almost 11 h, which was 57% longer than that for closed mode. The mean air flow rate during phase change period was 0.04 kg/s, which was higher than that for open-partly mode but lower than that for closed mode.     

Experimental study on the phase change behavior of phase change material confined in pores

An experimental study on the phase change behavior of organic phase change materials (PCMs) in porous building materials is reported. Three kinds of porous materials and two kinds of PCMs were used. The phase change behavior of organic PCMs and phase change composites was measured by means of differential scanning calorimetry (DSC). The pore structure of the porous materials was characterized by means of mercury intrusion porosimetry (MIP). X-ray fluorescence spectrometry (XRF) and Fourier transformation infrared spectroscopy (FTIR) were used to characterize the chemical properties of porous materials and phase change materials. Quite different phase change behaviors were found for these two kinds of PCMs in porous materials. For capric acid with a functional group of –COOH, a remarkable elevation of melting temperature was found when confined in porous materials. But for paraffin with only inactive functional groups of –CH₂ and –CH₃, no elevation or depression of the melting temperature was found when confined in the porous materials. The interaction between functional groups of PCM molecules and alkaline spots on the inner pore surface of the porous materials and the Clapeyron equation were used to explain the different shift of the phase change temperature of capric acid and paraffin in porous materials.     

High-chain fatty acid esters of myristyl alcohol with even carbon number: Novel organic phase change materials for thermal energy storage—1

High-chain fatty acid esters have not been investigated for their thermal properties as phase change materials (PCMs) in thermal energy storage. A series of high-chain fatty acid esters of myristyl alcohol (1-tetradecanol) were synthesized via esterification of lauric, myristic, palmitic, stearic and arachidic acids under vacuum and in the absence of any catalyst. The esterification reactions were studied by FT-IR spectroscopy. A differential scanning calorimeter (DSC) and a thermo-gravimetric analyzer (TGA) were intensively used to determine the thermal properties of the introduced thermal storage materials. The thermal properties were given in terms of phase change temperature, enthalpy, specific heat (C_p) and thermal decomposition temperature with related statistical data. The thermal reliability of the novel organic PCMs was investigated by thermal cycling with 1000 thermal cycles with respect to the thermal properties of the original synthesized PCMs. In addition to the synthesized esters, one commercial product was also investigated. The DSC analyses indicated that the melting points of the novel organic PCMs were between 38 and 53 °C with phase change enthalpy above 200 kJ/kg. The effect of chemical structure of the materials on thermal properties was also discussed. The results showed that these materials were favorable for low temperature heat transfer applications with superior thermal properties and reliability.