Supply chain cost analysis of long-distance transportation of energy wood in Finland

The increasing use of bioenergy has resulted in a growing demand for long-distance transportation of energy wood. For both biofuels and traditional forest products, the importance of energy efficiency and rail use is growing. A GIS-based model for energy wood supply chains was created and used to simulate the costs for several supply chains in a study area in eastern Finland. Cost curves of ten supply chains for logging residues and full trees based on roadside, terminal and end-facility chipping were analyzed. The average procurement costs from forest to roadside storage were included. Railway transportation was compared to the most commonly used truck transportation options in long-distance transport. The potential for the development of supply chains was analyzed using a sensitivity analysis of 11 modified supply chain scenarios.For distances shorter than 60 km, truck transportation of loose residues and end-facility comminution was the most cost-competitive chain. Over longer distances, roadside chipping with chip truck transportation was the most cost-efficient option. When the transportation distance went from 135 to 165 km, depending on the fuel source, train-based transportation offered the lowest costs. The most cost-competitive alternative for long-distance transport included a combination of roadside chipping, truck transportation to the terminal and train transportation to the plant. Due to the low payload, the energy wood bundle chain with train transportation was not cost-competitive. Reduction of maximum truck weight increased the relative competitiveness of loose residue chains and train-based transportation, while reduction of fuel moisture increased competitiveness, especially of chip trucks.     

Industrial supply chains and production machinery of forest chips in Finland

Metsäteho Oy surveyed the industrial supply chains used in the production of forest chips in 2006 in Finland. The Metsäteho study also conducted a survey of the production machinery of forest chips used by energy plants in 2007, and provided an estimate of industrial supply chains and future machinery requirements for forest chip production in Finland.The majority of the logging residue chips and chips from small-sized thinning wood were produced using the roadside chipping supply chain in 2006. The chipping at plant supply chain was also significant in the production of logging residue chips. The majority of all stump wood chips consumed were comminuted at the plant, and with only around one fifth comminuted at terminals. The role of the terminal chipping supply chain was also significant in the production of chips from logging residues and small-sized wood chips. It was predicted that the roles of both terminal chipping of logging residues and chipping at the plant will increase by the year 2010. Regarding the production of chips from small-diameter wood, it was estimated that the role of chipping at the plant will also increase in coming years. The proportion of roadside chipping in the production of small-sized wood chips and logging residue chips is expected to decrease.The study estimated that a total of 1100 machine and truck units were employed in the production of forest chips for energy plants in 2007. Increasing forest chip consumption will create considerable demand for additional forest chip production resources in the future.     

Natural drying treatments during seasonal storage of wood for bioenergy in different European locations

Research into the methods of producing high quality wood chips for a rapidly growing energy sector is becoming increasingly important. For example, small wood chip heating plants require high quality wood chips to ensure efficient operation, thereby minimizing maintenance costs. Moisture content is considered to be an important quality parameter regarding wood based fuels. The objective of this study is to investigate methods to promote the natural drying of wood for bioenergy purposes. The effects on the drying process through covering the wood piles and partial debarking of stems were tested in order to identify methods to reduce the moisture content of the woody material in the storage. Drying trials were established in Finland, Italy and Scotland, utilizing tree species typically used for energy purposes in each area. The results show that natural drying is a viable and effective method to enhance the energy efficiency of wood based fuel products in all the regions studied. Furthermore, by adapting current harvesting methods and storage procedures even better results can be achieved. In addition, the results also indicate that broadleaved trees dry more effectively, if some partial debarking is carried out and that covering of piles is of utmost importance in Scotland and Finland.     

Storage of whole-tree chips from high-density energy plantations of Eucalyptus in Brazil

In this paper, the drying of whole-tree chip (WTC) storage from young Eucalyptus plantation managed at short-rotation coppice in Brazil was studies. The biomass was converted from high-density energy plantations of Eucalyptus grandis at 2 years old into four piles. Wood chip particles had 5, 15, and 30 mm length were disposed on a paved surface to evaluate the effect on the chip drying. An additional covered pile (30-mm wood chip) was installed to evaluate the effect of coverage condition. The non-ventilated and uncovered piles were not affected by WTC length, and the final moisture content (MC) was 48.4–53.5% and temperature inside the piles (storage temperature) was approximately 36 °C. However, the coverage showed beneficial effect on drying wood chip process, collaborating to keep the MC lower than 35%, conventionally recommended for energy purposes. Among storage systems studied, the higher daily moisture content was assigned to covered pile, about 0.197% day⁻¹ during the first 30 days. This paper can be used as a reference for further studies with wood chip pile storage at tropical conditions.     

The characteristics of whole-tree fuel stocks from silvicultural cleanings and thinnings

The fuel properties of small-sized whole-tree fuel stocks were studied in roadside and in-stand storages. The significance of pile cover, season and storage site on moisture content and heating value of Scots pine (Pinus sylvestris) and pubescent birch (Betula pubescence) fuel stocks were observed.When the fuel stocks are placed in a well-ventilated location moisture content may be lowered below the 40% mark during one summer period. Covering the piles will give up to 6% units lower moisture content in comparison with non-covered piles. The most benefit is gained from covering during snow melting in spring and the least in midwinter when the snow is dry.Multi-tree harvested stemwood with no limbs seasoned equally well as the whole trees both in roadside and in-stand trials. This is because the processing of multi-tree bunches caused some debarking to take place. As a result, the transpiration drying capability of whole trees was equalized by the evaporation of moisture via the open wood surface. Both assortments reached moisture contents below 30% in in-stand conditions during one summer's seasoning.The effective heating values of neither birch nor pine showed significant changes. However, heating value deviated with the composition of the fuel stock. The presence or absence of crown material was a factor.The microbial counts of mesophilic fungi in whole-tree fuel stocks were only 1% of that found in logging residues. The counts of thermo-tolerant fungi were still much smaller. Leaving the Scots pine piles uncovered will increase the number of mesophilic fungal spores and bacteria.     

Analysing the effect of five operational factors on forest residue supply chain costs: A case study in Western Australia

In Australia the use of forest biomass has been developing in recent years and initial efforts are built on adopting and trialling imported European technology. Using a linear programming-based tool, BIOPLAN, this study investigated the impact of five operational factors: energy demand, moisture mass fraction, interest rate, transport distance, and truck payload on total forest residues supply chain cost in Western Australia. The supply chain consisted four phases: extraction of residues from the clear felled area to roadside by forwarders, storage at roadside, chipping of materials by mobile chippers, and transport of chips to an energy plant. For an average monthly energy demand of 5 GWh, the minimum wood supply chain cost was about 29.4 $ t⁻¹, which is lower than the maximum target supply cost of 30–40 $ t⁻¹, reported by many industry stakeholders as the breakeven point for economically viable bioenergy production in Australia. The suggested volume available for chipping in the second year was larger than in the first year indicating that the optimisation model proposed storing more materials in the first year to be chipped in the second year. The sensitivity analysis showed no strong correlation between energy demand and supply chain cost per m³. For higher interest rates, the total storage cost increased which resulted in larger operational cost per m³. Longer transport distances and lower truck payloads resulted in higher transport cost per unit of delivered chips. In addition, the highest supply chain costs occurred when moisture mass fraction ranged between 20% and 30%.     

Recovery rates of logging residue harvesting in Norway spruce (Picea abies (L.) Karsten) dominated stands

A significant amount of logging residues is available for recovery in clear-cut areas. The forest residues’ potential has usually been estimated using biomass models. In Norway spruce (Picea abies) dominated stands, a large share of material is left on site especially due to dropping of needles as residues are left on site to dry in small heaps. In this study, we compared the measured dry weight of logging residues at a power plant with the potential biomass estimations made at a stand level. The study was performed in eight Norway spruce dominated stands, three of which were located in eastern Finland (North Karelia region) with the remainder being in Central Finland. The dry weights of branches, needles and stem tops were estimated using biomass models developed for individual trees by Repola et al. [1]. These dry weights were also compared with Swedish biomass models produced by Marklund [2]. The diameter and tree height information of each harvested tree served as input data in these model-based computations. Tree diameter information was obtained straight from the harvester’s stem value files, while the height information was obtained from models using the data from the stem value files as input. Inventory data before logging was used as a control material for harvester based estimates to spot possible measurement errors on the harvester measurement data. In addition, inventory data were used to get the crown height information, which was not available in the harvester measurement data. It was found that the average recovery rate was approximately 62% when applying Repola’s et al. [1] models and 61% when applying Marklund’s [2] models. However, variation between the logging sites was high. According this study, at least a third of the residues remains on the logging site if they are seasoned during the spring and summertime in small heaps.     

Storage dynamics and fuel quality of poplar chips

Poplar cultivation for wood/timber production has a growth production cycle of about 10–15 years. Usually the stem is separated from the crown and used to produce material of different kind such as veneer, pallets, panels, etc. For wood industries, crowns generally represent waste material to be disposed of, causing economic and time losses. It is generally believed that the costs of managing crown biomass are higher than the potential incomes obtainable. Nonetheless, it is worthwhile investigating the possibility of using these byproducts as energy source and evaluating their value as a fuel. However, storing such residues presents several problems connected with spontaneous microbial degradation.The aim of this work was to evaluate the storage effects on chipped biomass deriving from the crown and stem wood of poplar and how they affect fuel quality and dry matter losses.A storage trial was carried out with three piles of stem wood chips and three of crown chips coming from a 15 year old poplar plantation. The piles were stored outdoors for six months under the same climatic conditions.The effect of storage on fuel quality was evaluated with respect to moisture content, gross and net calorific values, chemical composition, ash content, and bulk density.The variation of temperatures inside each pile due to heat development was continuously monitored and showed different trends between piles depending on source material. Results showed that chips from crown material had better storage properties and exhibited lower decay than chips from stem wood.     

Dendrometric characterization of corn cane residues and drying models in natural conditions in Bolivar Province (Ecuador)

The use of biomass raw material from agricultural areas is a challenge for Ecuatorian government. However there is lack information about surveying systems and processing in its height and weather conditions. The objective of this work was to develop methods to quantify straw residues, easily applicable in corn areas of Guaranda (Ecuador), and model the drying process at different air conditions. Two dendrometric equations were obtained for predicting dry available biomass by stem and cultivated area respectively, from corn mean height and radius of the stem. High coefficients of determination were obtained (0.94 and 0.97 respectively). Straw chips with initial moisture content ranging from 70 to 80% with an average moisture content of 76.7% wet basis were dried until they reached constant moisture content. Traditional models used to describe the drying process of agricultural products were employed to fit the observed data of the drying process of straw corn chips. Among the tested models, the Midili, Page, and sigmoid model were those that best fit the observed data representing the drying process. The effective diffusion (D_ef) was determined by means of an analytical solution of Fick's second law. Effective moisture diffusivity values obtained at natural outdoor drying conditions were 2.443E-11 and 2.035E-10 m²/s, for the first and second falling periods, respectively.     

A GIS-based stand management system for estimating local energy wood supplies

A GIS-based system for decision support in wood procurement management was developed in order to identify energy wood harvesting alternatives during the integrated planning of harvesting operations. The system uses the information content of existing stand databases and an estimation method which is based on three major modules: i) modelling of energy wood volumes, ii) modelling of costs of haulage to the roadside and road transportation, and iii) economical allocation analysis of material flows. An application of this technology demonstrates how estimation of the total potential of residuals for local energy use can be integrated into wood procurement planning in Finland. Three experiments were prepared for testing this application. Based on the thinning regulations laid down by the Finnish national forest management organization Tapio, wood harvesting on permanent sample plots was simulated by two alternative procedures, one based on the empirical diameter distribution and the other on a theoretical Weibull distribution derived from the mean variables. The effects of these procedures on the extent of the residual energy wood potential were investigated. The third test compared this system with another system often used in Finland. The experimental results suggest that the theoretical distribution produces unreliable estimates in the case of untreated or young stands. Furthermore, the conventional system underestimates the potential of the residual energy wood. The implications of these results for improving the strategic planning of energy wood procurement in Finland are discussed.     

Forest management strategies for producing wood for energy from conventional forestry systems

The report reviews the current developments in forest management planning and practices to integrate the production of biomass for energy along with more conventional forest management goals. However, these have direct or indirect benefits on site preparation, planting and regeneration, stand improvement, and forest protection, soil compaction and disturbance, leaching and removal of nutrients maybe associated with increases in biomass harvesting.

Efforts are under way to adapt management practices and silvicultural treatments to biomass production. These begin at the planning stage with the development of management tools and more accurate forest inventory data. They include silvicultural treatments such as shelterwood thinning in mixed wood stands and the interplanting of various tree species with the dual purpose of producing energy wood and conventional forest products.

Three systems are available for recovering residues at time of final harvesting. The postharvest recovery of residues area is commonly used in Europe but is generally uneconomic in North America where the harvesting of small stems and integrated harvesting are favoured.

Future work is required to develop techniques for estimating the quantity of bioenergy resources available under different management strategies and to elucidate the long-term environmental impacts of producing wood for energy from conventional forestry systems.     

Modelling natural drying efficiency in covered and uncovered piles of whole broadleaf trees for energy use

Small dimensions regenerated forests are considered a useful fuel resource for small local heat plants in Norway, since it is not relevant for the timber industry. Most small heat plants built so far are constructed for moisture contents of about 35% on wet basis. Therefore, the material must be dried. Because artificial drying induces additional costs, storing the material in piles roadside as whole trees until desired moisture content is obtained is considered beneficial. Traditionally, leaf seasoning has been considered an efficient method. To increase the understanding of these processes, a study on drying whole trees in piles has been accomplished at three different locations with different climatic conditions. The study focuses on the following explanatory variables: harvesting season, location, climatic conditions, position in the pile, tree species, and relative crown length. The effect of covering the piles in order to reduce the moisture uptake during winter was also studied. Models, estimating the moisture content with time profiles, were developed.During spring and summer the moisture content was reduced to approximately 35% also when the material was harvested in the autumn the year before. The climatic conditions were important for the drying result, but drying was effective also in the moist climate in western Norway. Covering the dry piles before the winter was important in order to maintain the requested moisture content. The effect of covering the material harvested in autumn was limited.     

Modeling stump biomass of stands using harvester measurements for adaptive energy wood procurement systems

The value and volumes of industrial stump fuel supply are increasing for energy production. Accurate estimates of aboveground and belowground biomass of trees are important when estimating the potential of stumps as a bioenergy source. In this study two stump biomass equations were adapted and tested using them as calibrated stump biomass models computed as the cumulative sum by a local stand. In addition, variables derived from stem measurements of the forest harvester data were examined to predict stump biomass of a stand by applying regression analysis. The true stump yield (dry weight) was used as the reference data in the study. Both biomass models performed well (adjusted R² ˜ 0.84) and no advance was found in using other stem dimensions as independent variables in the model. The stand-level model can be used in innovative stump biomass prediction tools for increasing efficiency of energy wood procurement planning to stands within a certain area. In practice, wood procurement managers would need to adapt developed system and decide whether the degree of accuracy/precision provided by the models is acceptable in their local stand harvesting conditions.     

Linear mixed-integer models for biomass supply chains with transport,storage and processing

This paper presents a linear mixed-integer modeling approach for basic components in a biomass supply chain including supply, processing, storage and demand of different types of biomass. The main focus in the biomass models lies on the representation of the relationship between moisture and energy content in a discretized framework and on handling of long-term processes like storage with passive drying effects in the optimization. The biomass models are formulated consistently with current models for gas, electricity and heat infrastructures in the optimization model ‘eTransport’, which is designed for planning of energy systems with multiple energy carriers. To keep track of the varying moisture content in the models and its impact on other biomass properties, the current node structure in eTransport has been expanded with a special set of biomass nodes. The Node, Supply, Dryer and Storage models are presented in detail as examples of the approach. A sample case study is included to illustrate the functionality implemented in the models.     

Evaluation of greenhouse gas emission risks from storage of wood residue

The use of renewable energy sources instead of fossil fuels is one of the most important means of limiting greenhouse gas emissions in the near future. In Finland, wood energy is considered to be a very important potential energy source in this sense. There might, however, still be some elements of uncertainty when evaluating biofuel production chains. By combining data from a stack of composting biodegradable materials and forest residue storage research there was an indication that rather great amounts of greenhouse gases maybe released during storage of wood chip, especially if there is rapid decomposition. Unfortunately, there have not been many evaluations of greenhouse gas emissions of biomass handling and storage heaps. The greenhouse gas emissions are probably methane, when the temperature in the fuel stack is above the ambient temperature, and nitrous oxide, when the temperature is falling and the decaying process is slowing down. Nowadays it is still rather unusual to store logging residue as chips, because the production is small, but in Finland storage of bark and other by-products from the forest industry is a normal process. The evaluations made indicate that greenhouse gas emissions from storage can, in some cases, be much greater than emissions from the rest of the biofuel production and transportation chain.     

The economics of chipping logging residues at roadside: A study of three systems

Three biomass chipping operations of roadside logging residues were studied in New Brunswick and Maine. Two of the operations used a skidder-loader to form the roadside debris into larger piles closer to the road edge prior to chipping. Average chipping productivity ranged from 8.l oven dry Mg per Productive Machine Hour (OdMg PMH⁻¹) to 28.2 OdMg PMH⁻¹ depending on the site and chipping system used. The average cost of chips on board the chip vans ranged from $15.29 CAN OdMg⁻¹ to $25.86 CAN OdMg⁻¹. The chips were transported to three energy plants in Maine. One-way hauling distances varied from 29 km to 105 km.     

Fuel quality changes during seasonal storage of compacted logging residues and young trees

Forest fuel procurement creates logistical problems, as large stocks are accumulated along the supply chain. The purpose of this study was to examine fuel quality (moisture content, ash content and calorific value) of compacted young trees (mainly downy birch) and both uncompacted and compacted logging residues (LR) (mainly Norway spruce). The materials were examined before and after storage, with and without cover, and effects of handling were considered. Dry matter losses from compacted LR during storage and handling were determined. Fuel quality and mass were determined before and after storage and handling. The moisture content of LR dropped to 28.6% when stored in small piles after fuel adapted logging at the clear felling site for 3 weeks in May. Drying continued after compaction into cylindrical bales (length 3.4 m, diameter 0.7 m) and during storage in windrows (9 and 12 months), the moisture content falling to 18.2–20.7% for the covered and 18.8–24.9% for the uncovered material. The windrow of loose LR remoistened to 40.8% (by snow contamination) resulted in a 6% lower net calorific value as received, compared to cylindrical bales. Ash contents were in the range 1.6–2.2% for LR and 1.0–1.2% for young trees. Dry matter losses ranged from 8.4% to 18.1% on compacted LR. Remoistening during the winter is higher for loose than for compacted LR. Early summer in northern Sweden provides favourable conditions for drying forest fuels.     

Simulation of temperature and moisture changes during storage of woody biomass owing to weather variability

The objective of this study is to describe moisture content and temperature profile in the woody biomass pile by a two dimensional mathematical model. Woody biomass in the form of wood chips and bundles was stored for a period of one year. Heat and moisture transfer model for drying processes was solved by finite element method using MATLAB programming. The simulation was performed using the recorded climate conditions during the experiment and constant drying air conditions. The temperature change inside the bundles shows the same trend and effect with ambient air temperature, however, in case of wood chips shows lesser effect at various ambient air temperature. Uniformly declined moisture content was observed inside the covered wood chips pile during the storage period. The proposed two dimensional model is in close agreement with experimental data to describe the moisture and temperature profile of the pile wood chips and bundles. However, as the wood chips pile height increases more than 3 m temperature development inside the pile could be rapid and the effect of chemical reaction in the wood chips pile has to be included for better accuracy of prediction.     

Forest biomass and Armington elasticities in Europe

The purpose of this paper is to provide estimated Armington elasticities for selected European countries and for three forest biomass commodities of main interest in many energy models: roundwood, chips & particles and wood residues. The Armington elasticity is based on the assumption that a specific forest biomass commodity is differentiated by its origin. The statistically significant estimated Armington elasticities range from 0.52 for roundwood in Hungary to approximately 4.53 for roundwood in Estonia. On average, the statistically significant Armington elasticity for chips & particles over all countries is 1.7 and for wood residues and roundwood 1.3 and 1.5, respectively. These elasticities can provide benchmark values for simulation models trying to assess trade patterns of forest biomass commodities and energy policy effects for European countries or for the EU as a whole.     

Feasibility of the Nordic forest energy harvesting technology in Poland and Scotland

Finland and Sweden have been forerunners in the development of wood harvesting machinery and methods. In both countries, small- and large-scale supply systems for wood chips have been in operation for several decades. More recently, the production and use of forest chips from logging residues and small diameter trees has been growing rapidly.The European Union (EU) has set ambitious targets for the use of renewable energy to mitigate climate change and to increase domestic energy security and self-sufficiency. The largest unutilised source for renewable energy in the EU is forest biomass. European forests could fulfill one third of the goal set for biomass-based energy production in the EU’s Biomass Action Plan. In addition, member countries have started national programmes to promote the use of biomass for energy.As a result, interest in Nordic forest energy technology has been increasing rapidly in other parts of the EU. The Finnish Forest Research Institute and its collaborators have been running a technology transfer project in ten European countries, with the goal of tailoring and adapting Nordic forest technology to local conditions through analysing the applicability, costs and overall competitiveness of selected feedstock supply technologies.This paper summarizes the findings of feasibility studies carried out in Poland and Scotland and gives an overview of the current situation and development trends of forest energy in the European Union.