Flexural behavior of reinforced recycled aggregate concrete beams under short-term loading

Recycling of waste concrete is one of the sustainable solutions for the growing waste disposal crisis and depletion of natural aggregate sources. As a result, recycled concrete aggregate (RCA) is produced, and so far it has mostly been used in low-value applications such as for the pavement base. But, from the standpoint of promoting resource and energy savings and environmental preservation, it is essential to study whether a concrete made of recycled aggregates—recycled aggregate concrete (RAC) can be effectively used as a structural material. The experimental research presented in this paper is performed in order to investigate the flexural behavior of RAC beams when compared to the behavior of natural aggregate concrete (NAC) beams under short-term loading and consequently the possibility of using RAC in structural concrete elements. Three different percentages of coarse RCA in total mass of coarse aggregate in concrete mixtures (0 %—NAC, 50 %—RAC50, and 100 %—RAC100), and three different reinforcement ratios (0.28, 1.46, and 2.54 %) were the governing parameters in this investigation. Full-scale tests were performed on nine simply supported beams until the failure load had been reached. Comparison of load-deflection behavior, crack patterns, service deflections, failure modes and ultimate flexural capacity of NAC and RAC beams was made based on our own and other researchers’ test results. The results of conducted analysis showed that the flexural behavior of RAC beams is satisfactory comparing to the behavior of NAC beams, for both the service and ultimate loading. It is concluded that, within the limits of this research, the use of RAC in reinforced concrete beams is technically feasible.     

Optimization of normal and high strength recycled aggregate concrete mixtures by using packing model

This paper analyzes the possibility of applying the Compressible Packing Model (CPM) for the proportion of concrete mixtures produced with Recycled Concrete Aggregates (RCAs). As a matter of fact, the RCAs are composed of natural aggregates and attached mortar and, as a consequence, they generally present a higher porosity in comparison with ordinary natural aggregates. The higher porosity of RCAs can affect the resulting Recycled Aggregate Concretes (RACs) properties and, for this reason, the mix design procedure available in literature for ordinary concrete mixture cannot be applied as such in the case of RACs. In this context, the present work first presents a preliminary study in which the optimal mixing procedure for RACs is investigated and then, a possible extension of the CPM in the case of RACs is analyzed. Several structural RAC mixtures were designed for three strength classes (25, 45 and 65 MPa) by considering the variation of the aggregate replacement from 0 to 100%. Finally, the proposed procedure is experimentally validated by performing mechanical and durability tests on selected mixtures for the three strength classes with a RCAs content up to 60%. The results reported herein demonstrate the applicability of the CPM for recycled concrete mixtures and highlight as the rational use of RCAs lead to produce structural RAC without affecting its mechanical and the durability performance.     

Shrinkage of recycled aggregate concrete: experimental database and application of <Emphasis Type="Italic">fib</Emphasis> Model Code 2010

This paper describes a meta-analysis of previously published studies on the shrinkage strain of recycled aggregate concrete (RAC). The study aims at providing an analytic expression for the shrinkage strain of RAC to be used in conjunction with the existing fib Model Code 2010 shrinkage prediction model. For this purpose, a database of experimental results on the shrinkage of RAC and companion natural aggregate concrete (NAC), produced with the same water-cement ratio, was compiled using strict selection criteria. Results from 19 studies entered into the database, consisting of 125 shrinkage curves (39 NAC and 86 RAC) with a total of 424 data points. A comparison of RAC and companion NAC revealed that, on average, RAC displays a larger shrinkage strain. This difference increases with increasing recycled concrete aggregate (RCA) content and with decreasing compressive strength. Applying the fib Model Code 2010 shrinkage prediction model revealed that, relative to its performance on NAC, the shrinkage strain of RAC is underestimated. Finally, a correction coefficient for the shrinkage strain of RAC, \(\xi _{{\mathrm{cs}},{\mathrm{RAC}}}\), to be used in conjunction with the fib Model Code 2010 model, was proposed in the form of a bivariate power function with RAC compressive strength and RCA replacement ratio as variables.     

Compressive stress–strain behavior of steel fiber reinforced-recycled aggregate concrete

The use of recycled aggregate from construction and demolition waste (CDW) as replacement of fine and coarse natural aggregate has increased in recent years in order to reduce the high consumption of natural resources by the civil construction sector. In this work, an experimental investigation was carried out to investigate the influence of steel fiber reinforcement on the stress–strain behavior of concrete made with CDW aggregates. In addition, the flexural strength and splitting tensile strength of the mixtures were also determined. Natural coarse and fine aggregates were replaced by recycled coarse aggregate (RCA) and recycled fine aggregate (RFA) at two levels, 0% and 25%, by volume. Hooked end steel fibers with 35 mm of length and aspect ratio of 65 were used as reinforcement in a volume fraction of 0.75%. The research results show that the addition of steel fiber and recycled aggregate increased the mechanical strength and modified the fracture process relative to that of the reference concrete. The stress–strain behavior of recycled aggregate concrete was affected by the recycled aggregate and presented a more brittle behavior than the reference one. With the addition of steel fiber the toughness, measured by the slope of the descending branch of the stress–strain curve, of the recycled concretes was increased and their behavior under compression becomes similar to that of the fiber-reinforced natural aggregate concrete.     

Effect of natural coarse aggregate type on the physical and mechanical properties of recycled coarse aggregates

Many environmental problems caused by the large volumes of construction and demolition waste (C&DW), the lack of adequate deposition sites and the shortage of natural resources have led to the use of C&DW as replacement of natural aggregates in the production of new concrete. As in the case of natural aggregates, when recycled aggregates are used to manufacture structural concrete, the assessment of their physical, mechanical and durable characteristics is a key issue. The different physical and mechanical properties of the recycled coarse aggregate (RCA) are evaluated. RCA was obtained by crushing conventional concretes with different strength levels (different w/c ratios) containing four different types of natural coarse aggregates (three crushed stones and a siliceous gravel), which differ in shape, composition and surface texture. There is a significant influence of the natural coarse aggregate (NCA) on the properties of RCA, which in many cases is greater than that of the w/c ratio of the source concrete.     

The role of 0–2 mm fine recycled concrete aggregate on the compressive and splitting tensile strengths of recycled concrete aggregate concrete

The aim of this study is to investigate the role of 0–2 mm fine aggregate on the compressive and splitting tensile strengths of recycled concrete aggregate (RCA) concrete with normal and high strengths. Normal coarse and fine aggregates were substituted with the same grading of RCAs in two normal and high strength concrete mixtures. In addition, to keep the same slump value for all mixes, additional water or superplasticizer were used in the RCA concretes. The compressive and splitting tensile strengths were measured at 3, 7 and 28 days. Test results show that coarse and fine RCAs, which were achieved from a parent concrete with 30 MPa compressive strength, have about 11.5 and 3.5 times higher water absorption than normal coarse and fine aggregates, respectively. The density of RCAs was about 20% less than normal aggregates, and, hence, the density of RCA concrete was about 8–13.5% less than normal aggregate concrete. The use of RCA instead of normal aggregates reduced the compressive and splitting tensile strengths in both normal and high strength concrete. The reduction in the splitting tensile strength was more pronounced than for the compressive strength. However, both strengths could be improved by incorporating silica fume and/or normal fine aggregates of 0–2 mm size in the RCA concrete mixture. The positive effect of the contribution of normal sand of 0–2 mm in RCA concrete is more pronounced in the compressive strength of a normal strength concrete and in the splitting tensile strength of high strength concrete. In addition, some equation predictions of the splitting tensile strength from compressive strength are recommended for both normal and RCA concretes.     

Durability of recycled aggregate concrete prepared with carbonated recycled concrete aggregates

The mechanical properties of recycled aggregate concrete (RAC) incorporating carbonated recycled concrete aggregates (RCAs) have previously been reported. However, the durability of RAC prepared with carbonated RCAs remains to be accessed. In this study, the durability properties of RAC prepared with non-carbonated RCAs and carbonated RCAs, in terms of deformation (drying shrinkage), water absorption and permeability (bulk electrical conductivity, gas and chloride ion permeability), are presented. The experimental results indicated that: (i) the incorporation of the carbonated RCAs in RAC not only helped to reduce the water absorption of RAC, but also reduced its permeability; (ii) when 100% carbonated NRCAs was used, the improvement extent of impermeability was 15.1%, 36.4% and 42.4% for bulk electrical conductivity, chloride ion permeability and gas permeability, respectively. Comparing the results of the mechanical and durability properties, the CO₂ curing treatment of RCAs had a greater beneficial impact on the durability properties of the RAC; and (iii) there was a good correlation between the water absorption of RAC and its permeability indicators. The water absorption value of RAC may be used as a criterion of the durability of RAC.     

Residue strength,water absorption and pore size distributions of recycled aggregate concrete after exposure to elevated temperatures

In this paper, the effects of high temperature exposure of recycled aggregate concretes in terms of residual strengths, capillary water absorption capacity and pore size distribution are discussed. Two mineral admixtures, fly ash (FA) and ground granulated blast furnace (GGBS) were used in the experiment to partially replace ordinary Portland cement for concrete production. The water to cementitious materials ratio was maintained at 0.50 for all the concrete mixes. The replacement levels of natural aggregates by recycled aggregates were at 0%, 50% and 100%. The concretes were exposed separately to 300 °C, 500 °C and 800 °C, and the compressive and splitting tensile strength, capillary water coefficient, porosity and pore size distribution were determined before and after the exposure to the high temperatures. The results show that the concretes made with recycled aggregates suffered less deteriorations in mechanical and durability properties than the concrete made with natural aggregates after the high temperature exposures.     

Impact of particle packing mix design method on fracture properties of natural and recycled aggregate concrete

The fracture properties of four types of concrete prepared using natural coarse aggregate and recycled coarse aggregate and conventional and particle packing method (PPM) of mix design approaches are studied. The three‐point bending (TPB) test is performed using three different sizes of single edge notched beam. The fracture energy is calculated from the load‐CMOD curve obtained in the TPB test, and in this process the load‐CMOD curve is curtailed at 2% of the depth of the beam. Based on CTOD_c and w₁ relationship, appropriate softening function is used to estimate the double‐K fracture parameters. The fracture energy and fracture toughness parameters of recycled aggregate concrete (RAC) is inferior to the natural aggregate concrete (NAC). The PPM mix design improves the fracture properties of concrete in comparison to the conventional mix design approach. The fracture properties of PPM mix designed RAC are comparable to that of NAC prepared using conventional method.     

Influence of industrially produced recycled aggregates on flow properties of concrete

This research aims at evaluating the main risks for the durability of concrete made of industrially produced recycled aggregates called Recycled Aggregate Concrete (RAC). A characterisation of recycled aggregates is performed and their peculiarities are highlighted. A comparison between the behaviour of RAC and that of ordinary natural aggregate concrete is carried out. The influence of both the composition and the curing conditions is discussed. The durability study is focused on the assessment of parameters representing the porous structure and concrete characteristics. Because of the high total water/cement ratio of RAC, their flow properties control their durability. It is established that RAC are characterised by significantly higher water absorption and air permeability. The diffusion of the carbon dioxide is faster, too. That leads to a weaker resistance of RAC to environmental attacks. Since the main durability problems are caused by the fine recycled fraction, its use needs to be restricted. Another way to increase RAC durability seems to be the extended curing in wet environment.     

Influence of field recycled coarse aggregate on properties of concrete

This paper investigates the influence of different amounts of recycled coarse aggregates obtained from a demolished RCC culvert 15 years old on the properties of recycled aggregate concrete (RAC). A new term called “coarse aggregate replacement ratio (CRR)” is introduced and is defined as the ratio of weight of recycled coarse aggregate to the total weight of coarse aggregate in a concrete mix. To analyze the behaviour of concrete in both the fresh and hardened state, a coarse aggregate replacement ratio of 0, 0.25, 0.50 and 1.0 are adopted in the concrete mixes. The properties namely compressive and indirect tensile strengths, modulus of elasticity, water absorption, volume of voids, density of hardened concrete and depth of chloride penetration are studied. From the experimental results it is observed that the concrete cured in air after 7 days of wet curing shows better strength than concrete cured completely under water for 28 days for all coarse aggregate replacement ratios. The volume of voids and water absorption of recycled aggregate concrete are 2.61 and 1.82% higher than those of normal concrete due to the high absorption capacity of old mortar adhered to recycled aggregates. The relationships among compressive strength, tensile strengths and modulus of elasticity are developed and verified with the models reported in the literature for both normal and recycled aggregate concrete. In addition, the non-destructive testing parameters such as rebound number and UPV (Ultrasonic pulse velocity) are reported. The study demonstrates the potential use of field recycled coarse aggregates (RCA) in concrete.     

Creep and drying shrinkage characteristics of concrete produced with coarse recycled concrete aggregate

Laboratory tests are performed to investigate the effects of a new method of mixture proportioning on the creep and shrinkage characteristics of concrete made with recycled concrete aggregate (RCA). In this method, RCA is treated as a two component composite material consisting of residual mortar and natural aggregate; accordingly, when proportioning the concrete mixture, the relative amount and properties of each component are individually considered. The test variables include the mixture proportioning method, and the aggregate type. The results show that the amounts of creep and shrinkage in concretes made with coarse RCA, and proportioned by the new method, are comparable to, or even lower than, those in similar concretes made entirely with natural aggregates. Furthermore, it is demonstrated that by applying the proposed “residual mortar factor” to the existing ACI and CEB methods for calculating creep or shrinkage of conventional concrete, these methods could be also applied to predict the creep and shrinkage of RCA-concrete.     

Reuse of sanitary ceramic wastes as coarse aggregate in eco-efficient concretes

The sanitary ceramics industry inevitably generates wastes, irrespective of the improvements introduced in manufacturing processes. The present study investigated the reuse of these wastes as recycled coarse aggregate in partial substitution (15%, 20% and 25%) of natural coarse aggregates in the manufacture of structural concretes. The results demonstrate that recycled, eco-efficient concretes present superior mechanical behaviour compared to conventional concrete and it was moreover appreciated that the recycled ceramic aggregate does not interfere in a negative way during the hydration process. It was also observed that the microstructure in the interfacial transition zone (ITZ) between recycled ceramic aggregate and paste was more compact than in the case of natural aggregate and paste.     

再生骨料掺配比对再生透水混凝土性能的影响

为研究再生骨料在透水混凝土（RPC）中的应用,选用废弃路面素混凝土块为再生骨料来源,设计2种系列,研究再生骨料透水混凝土中再生骨料掺配问题,即分别以粒径9.5~19.0 mm,再生骨料按0%、25%、50%、75%和100%（基准）质量替代同粒径天然骨料碎石（系列1）和以4.75~9.5 mm、9.5~19.0 mm两种粒径,再生骨料按0∶1、1∶1、1∶2、2∶1、2∶3和3∶2掺比（系列2）制备RPC,并分析其物理、力学、透水性能及其相互关系,得到了合理的再生骨料替代率和双粒级掺比,在1∶1和2∶1掺配下能够得到较好的强度及透水性能。通过切割试块的图像化处理,分析其孔隙分布特征和趋势,并将平面孔隙率、等效孔径和透水系数联系起来。结果表明,再生透水混凝土的透水能力主要取决于截面孔隙个数和面积。     

The assessment of ceramic and mixed recycled aggregates for high strength and low shrinkage concretes

Very few studies on recycled aggregate concretes (RC) have been extended to the use of recycled ceramic and mixed aggregates in relation with high strength concretes. In the main they concentrate only on the analysis of the physical and mechanical properties. This study deals with the investigation of the influence that different percentages (up to 30% substitution for natural aggregates) of high porous ceramic and mixed recycled aggregates have over the plastic, autogenous and drying shrinkage of the concretes. The physical and mechanical properties as well as the chloride resistance were also determine in order to assess the viability of the use of ceramic and mixed recycled aggregates in high strength concretes. The results revealed that the employment of highly porous recycled aggregates reduced the plastic and autogenous shrinkage values of the concrete with respect to those obtained by conventional concrete (CC). Although the total drying shrinkage of the recycled concrete proved to be 25% higher than that of the CC concrete, the CC concrete had in fact a higher shrinkage value than that of the RC from 7 to 150 days of drying. It can be concluded that the RC concrete produced employing up to 30% of fine ceramic aggregates (FCA, with 12% of absorption capacity) achieved the lowest shrinkage values and higher mechanical and chloride ion resistance. In addition, the concrete produced with low percentage (10–15%) of recycled mixed aggregates also had similar properties to conventional concrete.     

Assessment of the surface permeation properties of recycled aggregate concrete

The water permeability, air permeability and surface permeability of recycled aggregate concrete (RAC) are compared with those of a control concrete made with natural aggregate. The study shows that the permeation properties of RAC depend on mix-design, conditions of curing and drying of samples. Relationships between permeability and other physical characteristics of concrete such as water absorption capacity and diffusivity are discussed. According to the criteria existing for ordinary concrete made with natural aggregate, RAC could be classified as being of moderate quality rather than poor quality. The testing methodology shows that some of the techniques used to measure the permeability of RAC need to be modified in order with the distinctive characteristics of this material.     

Properties of concrete prepared with PVA-impregnated recycled concrete aggregates

This paper reports an experimental study to improve the properties of recycled concrete aggregates (RCA) by their impregnation with polyvinyl alcohol (PVA). The effects of PVA on the development of strength and durability properties of the recycled aggregate concrete were evaluated. The experimental investigation was conducted in two parts. Firstly, the optimal concentration of PVA solution required to improve the recycled aggregates was determined. The RCA was soaked in 6%, 8%, 10%, 12% PVA solutions, and impregnation was conducted under a controlled laboratory environment. Density, crushing value (10% fines value), and water absorption of the PVA impregnated RCA (PI-RCA) were determined. Secondly, the slump, slump loss, compressive and tensile splitting strength, dimensional change (shrinkage) and chloride penetrability of the concretes prepared with the RCA that had been impregnated with the optimal (10%) PVA concentration were determined. It was found that the 10% fines value of the PI-RCA was higher, and the water absorption of the PI-RCA were lower when compared to the untreated RCA. The results show that there was not only an improvement in the mechanical properties of the concrete made with PI-RCA, but also the shrinkage of PI-RCA decreased while the resistance to chloride-ion penetration of the concrete produced increased.     

Utilisation de l'absorption d'eau des bétons comme critères de leur durabilité—Application aux bétons de granulats recyclés

Aggregates produced by the recycling of building wastes could be used as local substitute materials in construction, but their benefit to hydraulic concrete has not been fully exploited due to the fact that they are not “standard”. They are indeed suspected of having a very bad influence on the durability of concrete. As a matter of fact, transfer phenomena, including the absorption of water by capillarity, play an essential role in the durability of recycled aggregate concrete (RAC in short) considering their high total water/cement ratio. The influence of the RAC composition and the curing conditions on the water absorption process has been studied: the initial absorption, representing the size of large capillaries and the absorptivity, representing the volume of the fine capillaries, have been measured. The RAC absorb a more important quantity of water than natural concretes do. They are therefore more vulnerable to various aggresions. Despite this fact, according to standard thresholds given in the literature, their quality can aptly be described as “average’. River sand and coarse recycled aggregate concrete that we call “mixed concrete” can also be considered for usage in average aggressive conditions.     

再生混凝土动态直接拉伸的试验研究

利用大直径(75 mm)分离式霍普金森拉杆(SHTB),对再生粗骨料取代率分别为0%、25%、50%、75%和100%的5组圆柱体再生混凝土试样进行应变率范围为100~102s-1的动态直接拉伸实验,研究再生混凝土的动态直接拉伸力学性能及其破坏形态。试验结果表明,再生混凝土的抗拉强度随平均应变率的增加而增大,而再生混凝土的破坏形态与平均应变率有关,这表明再生混凝土具有明显的率敏感性。在相同水灰比下,再生混凝土准静态拉伸强度比普通混凝土低1.3%~15.9%,动态拉伸强度比普通混凝土低1.7%~29%,此研究为再生混凝土的工程应用提供一定的理论依据。     

Static mechanical properties of waste rests of recycled rubber and high quality recycled rubber from crumbed tyres used as aggregate in dry consistency concretes

The following research is focused on establishing the differences in the re-use as aggregate in dry consistency concretes of two types of rubber obtained in the process of Tyre recycling, recycled rubber from tyres (RRT): granulated sizes (4–8 mm) of high quality recycled rubber (HQRR) and the waste of the recycling process: steel and textile fibers with rubber tracks (waste from recycled rubber, WRR). Both types were classified and added as aggregate in substitution of coarse aggregates from 20 to 100 % by volume. The physical and mechanical behavior of WRR in concretes was compared with reference concrete and series with HQRR for a future use in precast concrete pieces. In both samples a reduction of mechanical resistance occurs in proportion with the amounts of rubber of substitution, but less in serials with WRR with a successful combination of steel and textile fiber. WRR shows furthermore a reduction in properties such as workability and density, but also an increment in porosity. These facts facilitate new options for waste from RRT in concretes and therefore lower energy costs, achieving a success rate in the recycling process close to 100 %.