共查询到20条相似文献,搜索用时 15 毫秒
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Saeed Kahrobaee Mehrdad KashefiAlireza Saheb Alam 《Surface & coatings technology》2011,205(16):4083-4088
From practical point of view, determining the decarburizing depth is important in quality control of steel parts as it has undesirable effects on the mechanical properties such as hardness, wear and fatigue resistance. Traditional destructive methods of determining the depth of decarburized layer include metallographic and hardness test which are time-consuming and costly. Since response to eddy current is sensitive to chemical composition as well as microstructure of the material under consideration, the non-destructive method can be used in determining the depth of the decarburized layer in steel parts. It is mainly due to the difference in the microstructures, and as a result, in the magnetic properties of the decarburized layer with other parts of the specimen. In the present study at the first step, the magnetic properties of decarburized carbon steel bars (0.45 wt.% C) were evaluated using an electromagnetic sensor and correlated with the microstructure changes from surface to the core of the sample. At the second step the steel bars were held in 900 °C for different period of times and the depth of decarburizing layers were measured using hardness testing. Finally, the non-destructive eddy current technique was used and the response of test samples to the induction current including primary and secondary voltages, normalized impedance, phase angle and harmonic analysis parameters were investigated. Results show an acceptable accuracy in comparison to the destructive method. 相似文献
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For quantitative flaw characterization in steam generator tubes, inversion of eddy current testing (ECT) signals in an automated fashion is strongly desired. In this paper, we report our effort to develop a systematic approach for flaw characterization in tubes by the novel combination of neural networks and finite element modeling.Specifically, the finite element model that can predict ECT signals from axisymmetric flaws in tubes was developed, and its accuracy was verified experimentally. Using this model, an abundant synthetic database with 400 ECT signals generated from 200 axisymmetric machined grooves in four types has been constructed with two test frequencies per flaw.For the automated inversion of ECT signals, a total of 22 features have been extracted from each flaw. Then, a set of 10 features has been selected for flaw classification, while the other set of 10 features for flaw sizing. For the determination of the flaw type and the flaw size parameters, we have proposed an intelligent flaw characterization system that adopts two different paradigms of neural networks: probabilistic neural networks for flaw classification and back propagation neural networks for flaw sizing.The performance of this system has been investigated using the synthetic ECT signals in the database. The excellent performance presented here, even though it has been obtained from synthetic flaws representing machined grooves in tubes, demonstrates the high potential of this system to serve as a robust tool for practical flaw characterization in tubes. 相似文献
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利用有限元方法,对涡流检测中的电磁场问题进行数值计算,有助于涡流检测线圈的优化设计、检测缺陷的识别与定量,从而提高涡流检测的效果与精度。为验证有限元数值计算结果的有效性,对TEAM(Testing Electromagnetic Analysis Methods)组织提出的Workshop问题(Problem 15)进行了求解与分析。利用解析方法计算了空芯线圈的阻抗,然后通过二维有限元模型进行了阻抗求解,对比结果有较好的一致性。针对厚板上裂纹的涡流检测,建立了三维有限元计算模型,对影响计算结果的因素进行了分析,得到了比较好的数值模拟结果。 相似文献
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We have used three-dimensional (3D) magnetic finite element analysis (FEA) to simulate the MFL signal from a circular dent geometry with associated residual stresses. Strain distribution information around the dent was obtained from an earlier work using finite element structural modeling. In the magnetic FEA dent model, the localized residual stresses were simulated by assigning appropriate values of magnetic anisotropy to the relevant magnetic regions. The simulated flux leakage patterns were found to be in good agreement with the experimentally observed MFL patterns associated with dent shape as well as with the stress effects from the dent. 相似文献
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Pingjie Huang Guangxin Zhang Zhaotong Wu Jinhui Cai Zekui Zhou 《NDT & E International》2006,39(7):578-584
The forward problem of eddy current detection of defects by scanning conductive multi-layered structures is investigated and the change of the probe coil impedance is modeled by using finite element analysis method. Based on the ANSYS software a fast simulating program is developed and then the coil impedance changes due to the existing of defects in different lengths, shapes and at different locations in conductive multi-layers are calculated. An experimental eddy current testing system combined with a scanner is established and scanning testing experiments are carried out. The simulation and experimental results are compared. The agreement of them shows that the technique studied is promising and can help us to understand the probe responses and can be applied to the inversion model to determine the defect parameters in many important fields ranging from aerospace to energy and transportation industries. 相似文献
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Post-tensioning (PT) using a bundle of pre-stressed strands is a critical process for assembling pre-fabricated and modularized bridge members. However, the tension force gradually diminishes over time due to such factors as corrosion, creep, and steel relaxation. Such changes compromise the overall safety of such structures. In this study, an eddy-current-based tension-force-loss warning (EC-TFLW) technique is proposed to detect and warn automatically of excessive loss of tension force in a PT tendon. A ring-type eddy-current sensor (ECS) is mounted on the outer surface of a wedge holding a tendon, and the level of eddy current measured by the ECS is related to the tension force of the tendon. The advantages of the proposed technique include: (1) low power consumption, (2) low cost, (3) simple installation, and (4) automated warning. The performance of the proposed EC-TFLW technique was validated experimentally in a full-scale lab test of a 3.3-m long, 15.2-mm diameter, mono-strand tendon that was tensioned using a universal testing machine (from 20 to 180 kN). Statistical hypothesis testing using the chi-square distribution was applied to the measured eddy current signals, and if the decline in tension exceeded a certain level, a warning was sent out automatically. 相似文献
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This study discusses numerical modeling of fatigue and stress corrosion cracking in eddy current simulations. Ten fatigue crack specimens and another 10 stress corrosion crack specimens are prepared for this purpose. The specimens are made of type 316 stainless steel and measure 10 mm in thickness for a general evaluation of the model. Eddy current inspections of the specimens are performed using a differential type plus point probe; the specimens then undergo destructive tests to confirm the true profiles of the cracks. Subsequent numerical simulations are conducted to evaluate the equivalent conductivity and width of the cracks. The simulations demonstrate that a fatigue crack can be modeled as a non-conductive region, and it is not necessary to know exactly how wide the opening of a fatigue crack is. They also revealed, in contrast, that stress corrosion cracking needs to be modeled as a conductive region with a certain width. 相似文献
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This paper introduces measurements using eddy currents and the estimation of hidden crack dimensions. The measurements were made on the defect-free side of the aluminium plate. The dimensions of the excitation coil were investigated with the aim of optimizing the sensitivity of the measurements. Measured values were smoothed properly in order to ease further processing. Furthermore, the estimation of the crack dimensions was made using pre-calculated values obtained with a Finite Element Model. Measurements and tests were made for three different test plates with straight cracks and for one test plate with a crack that was not straight. 相似文献
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A combination of the boundary integral (BIM) and finite element (FEM) methods is presented for the calculation of the signal induced by small cracks. This approach—by preserving the attractive properties of both methods—allows considering a large variety of probe structures while the computation time remains low, especially if the signal of a complete scan is calculated. To validate the calculation results, experiments are carried out using a large number of minute cracks. The good agreement obtained between the measured and calculated data shows the applicability of the presented method. 相似文献
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Hironobu Yamada Teruki Hasegawa Yudai Ishihara Toshihiko Kiwa Keiji Tsukada 《NDT & E International》2008,41(2):108-111
We examined the difference in the detection limits of flaws in the depths of multi-layered and continuous aluminum plates using low-frequency eddy current testing. The detection limits were measured by using a magneto-resistive sensor. Comparing the frequency of an applied magnetic field, the detection limit at 50 Hz is deeper than that at 1 kHz. Comparing the sample structure, the detection limit in the multi-layered samples is deeper than that in the continuous samples. These results are likely due to the differences in the skin depth and conductivity of the sample. 相似文献
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采用数字图像相关法成功得到了芯片焊点(尺寸为φ0.8 mm)在均匀热载荷下的面内位移变形场的数字化结果.检测系统结合了长距离显微观测及图像采集系统、可控制加热恒温系统及照明系统等硬件,使数字图像相关测试进入到细观研究领域.在进行芯片焊点表面位移场的定量测量的同时,利用相同边界条件的有限元方法进行模拟计算,以进行结果的比较,两者吻合较好.试验结果证明了数字图像相关方法及设计的检测系统在微变形场测量上的准确性和稳定性. 相似文献
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铁磁材料构件的应力分析和磁记忆检测 总被引:1,自引:0,他引:1
应用ANSYS软件对平板中心裂纹构件的应力状态进行有限元分析,不仅得出了符合J积分理论解的精度较高的分析结果,并且通过对加载构件表面漏磁场的测量,验证了应力集中与磁记忆效应之间的规律,进一步探讨了磁记忆检测在铁磁构件损伤预诊断中应用的可行性。 相似文献
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Experiment and simulation study of 3D magnetic field sensing for magnetic flux leakage defect characterisation 总被引:1,自引:0,他引:1
Magnetic flux leakage (MFL) testing is widely used to detect and characterise defects in pipelines, rail tracks and other structures. The measurement of the two field components perpendicular to the test surface and parallel to the applied field in MFL systems is well established. However, it is rarely effective when the shapes of the specimens and defects with respect to the applied field are arbitrary. In order to overcome the pitfalls of traditional MFL measurement, measurement of the three-dimensional (3D) magnetic field is proposed. The study is undertaken using extensive finite element analysis (FEA) focussing on the 3D distribution of magnetic fields for defect characterisation and employing a high sensitivity 3-axis magnetic field sensor in experimental study. Several MFL tests were undertaken on steel samples, including a section of rail track. The experimental and FEA test results show that data from not only the x- and z-axes but also y-axis can give comprehensive positional information about defects in terms of shape and orientation, being especially advantageous where the defect is aligned close to parallel to the applied field. The work concludes that 3D magnetic field sensing could be used to improve the defect characterisation capabilities of existing MFL systems, especially where defects have irregular geometries. 相似文献
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The yoke method is usually used as a magnetic testing method of welds. In this paper, we study the influences of the air gap between the magnetic pole and the specimen surface on the average magnetic flux density passing through the specimen, and the specimen thickness on the leakage magnetic flux density from a flaw using finite element method (FEM). When the air gap increases the average magnetic flux density at the center of the specimen length decreases. We can estimate the intensity of the magnetic field on the specimen surface by extrapolating the magnetic flux density in space to that at lift-off being zero. Moreover, the maximum leakage magnetic flux density from a flaw decreases with increase in the specimen thickness even if the average magnetic flux density passing through the specimen is the same. 相似文献