Biogas production from brown grease using a pilot-scale high-rate anaerobic digester

Food wastes are typically disposed of in landfills for convenience and economic reasons. However, landfilling food wastes increases the organic content of leachate and the risk of soil contamination. A sound alternative for managing food wastes is anaerobic digestion, which reduces organic pollution and produces biogas for energy recovery. In this study, anaerobic digestion of a common food waste, brown grease, was investigated using a pilot-scale, high-rate, completely-mixed digester (5.8 m³). The digestibility, biogas production and the impact of blending of liquid waste streams from a nearby pulp and paper mill were assessed. The 343-day evaluation was divided into 5 intensive evaluation stages. The organic removal efficiency was found to be 58 ± 9% in terms of COD and 55 ± 8% in terms of VS at a hydraulic retention time (HRT) of 11.6 ± 3.8 days. The removal was comparable to those found in organic solid digesters (45–60%), but at a much shorter HRT. Methane yield was estimated to be 0.40–0.77 m³-CH_4@STP kg-VS_removed⁻¹, higher than the typical range of other food wastes (0.11–0.42 m³-CH_4@STP kg-VS_removed⁻¹), with a mean methane content of 75% and <200 ppm of hydrogen sulfide in the biogas. The blending of selected liquid wastes from a paper mill at 10 vol% of brown grease slurry did not cause significant reduction in digester performance. Using a pseudo-first-order rate law, the observed degradation constant was estimated to be 0.10–0.19 d⁻¹ compared to 0.03–0.40 d⁻¹ for other organic solids. These results demonstrate that brown grease is a readily digestible substrate that has excellent potential for energy recovery through anaerobic digestion.     

Influence of UK energy policy on the deployment of anaerobic digestion

Anaerobic digestion (AD) has the potential to contribute to greenhouse gas emissions reductions, improve energy security, increase generation of decentralised renewable electrical and thermal energy, produce low-impact fertiliser and enhance adherence to the principles of proximity as well as self-sufficiency in waste treatment, in energy generation and in resource use. Financial viability is scrutinised investigating optimal logistic pre-conditions such as catchment area or plant size. Given that a breakthrough in deployment does not only depend on technical aspects, the relative importance and magnitude of the necessary incentives is discussed. The influence of policy instruments is studied by devising different incentive scenarios for the United Kingdom. Substantial and predictable rewards for renewable electricity and heat are essential to harness the full potential of AD in addition to the current emphasis on landfill tax. A possible configuration of energy supply companies as a crucial vehicle to bring anaerobic digestion to market is highlighted.     

Bio-hythane production from residual biomass of Chlorella sp. biomass through a two-stage anaerobic digestion

Residual Chlorella sp. biomass obtained after anaerobic solid-state fermentation was used to produce bio-hythane. The residual biomass was pretreated using acid, thermal, and acid-thermal methods before their respective hydrolysates were used in dark fermentation followed by the methanogenesis of anaerobic digestion to produce hydrogen and methane, respectively. Pretreatment of the residual biomass using acid and thermal methods did not significantly increase reducing sugar production. However, a maximum reducing sugar content of 28.9 mg-reducing-sugar·g-biomass⁻¹ was attained using an acid-thermal method, resulting in the highest hydrogen and methane yields of 12.5 and 81 mL·g-volatile-solid⁻¹, respectively. This was equivalent to the total energy yield of 3.03 kJ·g-VS⁻¹ or 4.6% energy recovery, based on the heating value of the residual biomass.     

Modeling the performance of the anaerobic phased solids digester system for biogas energy production

A process model was developed to predict the mass and energy balance for a full-scale (115 t d⁻¹) high-solids anaerobic digester using research data from lab and pilot scale (1-3000 kg d⁻¹ wet waste) systems. Costs and revenues were estimated in consultation with industry partners and the 20-year project cash flow, net present worth (NPW), simple payback, internal rate of return, and revenue requirements were calculated. The NPW was used to compare scenarios in order to determine the financial viability of using a generator for heat and electricity or a pressure swing adsorption unit for converting biogas to compressed natural gas (CNG).The full-scale digester consisted of five 786 m³ reactors (one biogasification reactor and four hydrolysis reactors) treating a 50:50 mix (volatile solids basis) of food and green waste, of which 17% became biogas, 32% residual solids, and 51% wastewater. The NPW of the projects were similar whether producing electricity or CNG, as long as the parasitic energy demand was satisfied with the biogas produced. When producing electricity only, the power output was 1.2 MW, 7% of which was consumed parasitically. When producing CNG, the system produced 2 hm³ y⁻¹ natural gas after converting 22% of the biogas to heat and electricity which supplied the parasitic energy demand. The digester system was financially viable whether producing electricity or CNG for discount rates of up to 13% y⁻¹ without considering debt (all capital was considered equity), heat sales, feed-in tariffs or tax credits.     

Effect of food to microorganism ratio on biohydrogen production from food waste via anaerobic fermentation

The effect of different food to microorganism ratios (F/M) (1–10) on the hydrogen production from the anaerobic batch fermentation of mixed food waste was studied at two temperatures, 35 ± 2 °C and 50 ± 2 °C. Anaerobic sludge taken from anaerobic reactors was used as inoculum. It was found that hydrogen was produced mainly during the first 44 h of fermentation. The F/M between 7 and 10 was found to be appropriate for hydrogen production via thermophilic fermentation with the highest yield of 57 ml-H₂/g VS at an F/M of 7. Under mesophilic conditions, hydrogen was produced at a lower level and in a narrower range of F/Ms, with the highest yield of 39 ml-H₂/g VS at the F/M of 6. A modified Gompertz equation adequately (R² > 0.946) described the cumulative hydrogen production yields. This study provides a novel strategy for controlling the conditions for production of hydrogen from food waste via anaerobic fermentation.     

Renewable energy from thermophilic anaerobic digestion of winery residue: Preliminary evidence from batch and continuous lab-scale trials

The winemaking process generates many by-products besides wastewater, mainly grape marcs, grape stalks, and wine lees. Anaerobic digestion is particularly suitable to treat winery waste because of its high content of nutrient-rich organic matter and for its noticeable energetic potential. To date, only results from mesophilic tests have been extensively reported. In this study, potential methane production and kinetic constants were determined by batch trials under thermophilic conditions and compared with mesophilic values already reported in literature. Grape marcs and wine lees appeared to be the most promising substrates with an estimated potential of 0.34 and 0.37 Nm³CH₄/kgVS_fed, respectively, while grape stalks generated only 0.13 Nm³CH₄/kgVS_fed. In order to assess the feasibility of a continuous anaerobic digestion process, a lab-scale semi-continuous reactor was constructed. Because of the consumption of buffer capacity, the biological process was difficult to control. On the other hand, biogas was produced when working with a hydraulic retention time of 40 d and with previously fermented grape marcs; a specific biogas production of 0.29 Nm³/kgVS_fed was observed. The results of the continuous tests were used to calculate the potential energy recovery from grape marcs produced in Italy (808 thousands of tons per year) in terms of heat and electricity; about 245 GWh of heat and 201 GWh of electricity per annum could be generated in Italian scenario.     

Effect of thermal, chemical and thermo-chemical pre-treatments to enhance methane production

The rise in oil price triggered the exploration and enhancement of various renewable energy sources. Producing biogas from organic waste is not only providing a clean sustainable indigenous fuel to the number of on-farm digesters in Europe, but also reducing the ecological and environmental deterioration. The lignocellulosic substrates are not completely biodegraded in anaerobic digesters operating at commercial scale due to their complex physical and chemical structure, which result in meager energy recovery in terms of methane yield. The focus of this study is to investigate the effect of pre-treatments: thermal, thermo-chemical and chemical pre-treatments on the biogas and methane potential of dewatered pig manure. A laboratory scale batch digester is used for these pre-treatments at different temperature range (25 °C-150 °C). Results showed that thermo-chemical pretreatment has high effect on biogas and methane potential in the temperature range (25–100 °C). Maximum enhancement is observed at 70 °C with increase of 78% biogas and 60% methane production. Thermal pretreatment also showed enhancement in the temperature range (50–10 °C), with maximum enhancement at 100 °C having 28% biogas and 25% methane increase.     

Effects of shock loading versus stepwise acclimation on microbial consortia during the anaerobic digestion of glycerol

Sludge from a brewery was used to produce methane by feeding glycerol (propane-1,2,3-triol) at an organic loading rate (OLR) of Chemical Oxygen Demand (COD) at 2.5 g L⁻¹ d⁻¹. Results from two different substrate-feeding approaches were compared: one was the shock loading of glycerol (Run A) and other was a gradual increase in the glycerol amount in a mixture with other carbon sources including glucose, sodium acetate, and lactate (Run B). Methane production rate was similar for both experiments (approximately 21 mmol L⁻¹ d⁻¹). Dominant bacteria in Run A were closely related to Mesotoga sp., Alkalibacter sp., and Garciella sp., while the dominant bacteria in Run B were closely related to Trichococcus sp. Dominant archaea were similar for both experiments and were closely related to Methanosaeta sp. and Methanobacterium sp. From these results, it was confirmed that the microbial consortium, especially the bacterial consortium, was strongly dependent on the feeding approach of the glycerol in the anaerobic digestion system.     

A bibliometric analysis of the hydrogen production from dark fermentation

Hydrogen energy plays an important role in solving the environmental problems caused by the fuel crisis and greenhouse gas emissions. However, hydrogen application on an industrial scale still requires technological advances, especially in choosing the best technological route for the recovery of renewable and cost-effective hydrogen. Therefore, this bibliometric review evaluated the research progress, trends, updates, and hotspots on hydrogen production from dark fermentation. The Web of Science© database was used to select the documents from 2000 to 2021, and the VOSviewer© and Bibliometrix softwares were used to carry out the bibliometric investigation. The results demonstrated that 3071 documents (2755 articles and 316 reviews) studied the hydrogen production from dark fermentation over the last 21 years. The number of publications exponentially increased in the last five years, which can be associated with the demand for new technologies to produce clean energy sources and decrease the environmental impacts caused by petroleum-based fuel. Keyword analysis revealed that the studies focused on the operational parameters, process optimization, pretreatment, and microbial community, aiming to increase the hydrogen yield during dark fermentation. Finally, this comprehensive review provides future directions for applying dark fermentation to produce hydrogen as a sustainable and renewable fuel in a biorefiney concept.     

Sequential microbial activities mediated bioelectricity production from distillery wastewater using bio-electrochemical system with simultaneous waste remediation

A two-chambered microbial fuel cell (MFC), which can function on the self-driven bio-electrogenic activity operated on anaerobically digested distillery waste (ADDW) i.e. wastewater post anaerobic digestion was designed and fabricated in the laboratory. MFC was evaluated for production of bioelectricity with a simultaneous reduction in the carbon content. Using a surface response methodology with a Box-Behnken design (BBD), operating conditions such as the concentration of antifoam, pH, and resistance were optimized and it was found that the pH and resistance were optimum at 8.3 and 1000 Ω, respectively with no antifoam in the system. Under optimum conditions, 31.49 Wm^?3 was generated, and 60.78 ± 0.95% total organic carbon was degraded. We revealed that the fermentative bacteria generated organic acids mainly acetate from dextrose present in ADDW and electrogenic bacteria oxidized acetate in a successive manner to generate electrons, which was confirmed by gas chromatography. The development of biofilm analyzed by scanning electron microscope (SEM) was found to be crucial in the transfer of electrons directly to the anode and was confirmed by cyclic voltammetry experiments. Identification of bacteria from biofilm by both culture and denaturing gradient gel electrophoresis methods found bacteria belonging to phylum Firmicutes and γ-proteobacteria. The study of successive nature of bacterial metabolism to generate electricity could play an important role in the production of electricity in a continuous mode of operation using MFCs fed with ADDW for further reduction of carbon content post anaerobic digestion for the benefit for the environment. Thus MFC can be used as a complementary technology to anaerobic digestion.     

The effect of total solids concentration and temperature on biogas production by anaerobic digestion

This paper analyzed the effect of total solids (TS) concentration and temperature on biogas production from anaerobic digestion with dairy manure. Batch experiments were carried out for TS concentrations of 6%, 8%, and 10%, respectively, at five different temperatures (31, 34, 37, 40, and 43°C). Results showed that two factors both had significant effect on biogas production. The optimal condition for anaerobic digestion was 8% TS concentration at the temperature of 40°C. Under such condition, the biogas production is much better than the others and the yield peaked higher. Daily biogas production of 8% was more than those test groups which are 6% and 10% under the same temperature. When TS concentration was 8%, the rank of total biogas production of different digestion temperature test was 40 ＞ 37 ＞ 34 ＞ 43 ＞ 31°C, the biogas production of the 31, 34, 37, 40, and 43°C was 0.123, 0.159, 0.171, 0.205, and 0.153 L/g, respectively.     

A critical review on global trends in biogas scenario with its up-gradation techniques for fuel cell and future perspectives

Renewable biogas production technology is an excellent method for eradication of greenhouse gas emission and thereby reducing global warming. This review discusses extensively on global biomass potential, energy need and method of satisfying the energy demand through sustainable techniques. One of the best alternative technological developments for the conversion of waste into useful energy is anaerobic digestion to produce biogas. It is recognized as one among leading green energy to manage the environmental and meet the current energy tasks to tackle globally. Generally, biogas can be utilized for cooking, heat and electricity generation. In order to extend the scope of application, traces of carbon dioxide, hydrogen sulphide has to be removed by several upgrading technologies to produce high purity methane (90%). This study discusses on biogas up-gradation using physical and chemical absorption, membrane separation, cryogenic separation, hybrid technology etc. Among the various up-gradation techniques, hybrid technology yields methane purity of 97%. In addition, this work reviews about benefits and problems in anaerobic integrated Solid Oxide Fuel Cell (SOFC) with latest real-world achievement in SOFC. Several SOFC systems with dynamic model development were reviewed based on efficiency of power generation. SOFC generates 45% more electricity than generator with heat engine. This review extends the scope for further research in biogas upgradation and global warming mitigation potential with carbon credits.     

Effect of pH control on biohythane production and microbial structure in an innovative multistage anaerobic hythane reactor (MAHR)

An innovative multistage anaerobic hythane reactor (MAHR) which combines an internal biofilm (M_H) and an external up-flow sludge blanket (M_M) was proposed to produce biohythane from wastewater. The effect of pH on its biohythane production and microbial diversity was performed. Results showed that the maximum hydrogen production rate (4.900 L/L/d) was achieved at a pH of 6.0, in comparison to a maximum methane production rate of 10.271 L/L/d at a pH of 6.5. In addition, a suitable hythane (H₂/(H₂+CH₄) of 16.06%) production can be achieved in M_H after the initial pH was adjusted from 7.0 to 6.5, and a relatively high methane yield (271.34 mL CH₄/gCOD) was obtained in M_M. Illumina Miseq sequencing results revealed that decreasing pH led to an increase of the acidogenesis families (Eubacteriaceae, Ruminococcaceae) in M_H and an increase of hydrogenotrophic methanogens (Methanobacteriaceae) in M_M. The Methanosaetaceae gradually occupied a major portion after a long period of recovery. This work demonstrated the unique advantages of MAHR for the biohythane production under optimal pH conditions.     

Co-digestion of cassava starch wastewater with buffalo dung for bio-hydrogen production

Batch and continuous modes for bio-hydrogen production by co-digesting cassava starch wastewater with buffalo dung were investigated. Response surface methodology with central composite design was used to optimize the bio-hydrogen production conditions. A hydrogen production potential of 1787 mL H₂/L was achieved under optimal conditions of 2.84 g/L of NaHCO₃, an initial pH of 6.77 and a total chemical oxygen demand (tCOD)/total nitrogen ratio of 42.36. A continuous stirred tank reactor was operated under the optimum conditions from batch mode to investigate the effects of hydraulic retention time (HRT) of 72, 60 and 48 h on hydrogen production. The highest hydrogen content, hydrogen production rate and hydrogen yield of 33%, 839 mL H₂/L.d and 16.90 mL H₂/g-COD_added, respectively, were achieved at a HRT of 60 h. The predominant hydrogen producer under the optimal conditions in batch mode was Clostridium sp. while Clostridium sp., Megasphaera sp. and Chloroflexi sp. were observed in the continuous hydrogen production mode at an optimal HRT.     

Biogas production in low-cost household digesters at the Peruvian Andes

Low-cost tubular digesters originally developed in tropical regions have been adapted to the extreme weather conditions of the Andean Plateau (3000-4000 m.a.s.l.). The aim of this study was to characterise biogas production in household digesters located at high altitude, operating under psychrophilic conditions. To this end, two pilot digesters were monitored and field campaigns were carried out in two representative digesters of rural communities. Digesters’ useful volume ranged between 2.4 and 7.5 m³, and hydraulic residence time (HRT) between 60 and 90 days. The temperature inside the digester’s greenhouse ranged between 20 and 25 °C. Treating cow manure, a specific biogas production around 0.35 m³ kg_VS⁻¹ was obtained, with some 65% CH₄ in biogas. In order to fulfil daily requirements for cooking and lighting, biogas production should be enhanced without increasing implementation costs as not to impede the expansion of this technology at household scale. In this sense, HRT below 60 days and OLR above 1 kg_VS m⁻³ day⁻¹ should be investigated to decrease digesters’ volume (i.e. costs) and increase biogas production rate. The adaptation of conventional gas burners to biogas characteristics can also contribute in improving the efficiency of the system.     

Pretreatment of energy crops with sodium hydroxide and cellulolytic enzymes to increase biogas production

This work presents the influence of alkali pretreatment on the enzymatic hydrolysis and efficiency of anaerobic digestion of lignocellulosic biomass pretreated both in a one- (chemical or enzymatic) and two-step (chemical and enzymatic) process. In this study two species of energy crops were used Miscanthus giganteus and Sida hermaphrodita. The aim of this work was to compare biogas production and methane yield during fermentation of pretreated and untreated energy crops. The results show that alkali pretreatment is necessary for the effective biogas generation from plant material due to high delignification level and significant hemicellulose degradation. The two-step hydrolysis process consisting on the alkali and enzymatic step leads to the release of high concentrations of glucose (about 20 g L⁻¹). The best results were achieved for M. giganteus with biogas production yield of 421.5 Ndm³ kg TS⁻¹ and with methane production yield of 257 Ndm³ kg TS⁻¹.     

Principles and potential of the anaerobic digestion of waste-activated sludge

When treating municipal wastewater, the disposal of sludge is a problem of growing importance, representing up to 50% of the current operating costs of a wastewater treatment plant. Although different disposal routes are possible, anaerobic digestion plays an important role for its abilities to further transform organic matter into biogas (60–70 vol% of methane, CH₄), as thereby it also reduces the amount of final sludge solids for disposal whilst destroying most of the pathogens present in the sludge and limiting odour problems associated with residual putrescible matter. Anaerobic digestion thus optimises WWTP costs, its environmental footprint and is considered a major and essential part of a modern WWTP. The potential of using the biogas as energy source has long been widely recognised and current techniques are being developed to upgrade quality and to enhance energy use. The present paper extensively reviews the principles of anaerobic digestion, the process parameters and their interaction, the design methods, the biogas utilisation, the possible problems and potential pro-active cures, and the recent developments to reduce the impact of the problems. After having reviewed the basic principles and techniques of the anaerobic digestion process, modelling concepts will be assessed to delineate the dominant parameters. Hydrolysis is recognised as rate-limiting step in the complex digestion process. The microbiology of anaerobic digestion is complex and delicate, involving several bacterial groups, each of them having their own optimum working conditions. As will be shown, these groups are sensitive to and possibly inhibited by several process parameters such as pH, alkalinity, concentration of free ammonia, hydrogen, sodium, potassium, heavy metals, volatile fatty acids and others. To accelerate the digestion and enhance the production of biogas, various pre-treatments can be used to improve the rate-limiting hydrolysis. These treatments include mechanical, thermal, chemical and biological interventions to the feedstock. All pre-treatments result in a lysis or disintegration of sludge cells, thus releasing and solubilising intracellular material into the water phase and transforming refractory organic material into biodegradable species. Possible techniques to upgrade the biogas formed by removing CO₂, H₂S and excess moisture will be summarised. Special attention will be paid to the problems associated with siloxanes (SX) possibly present in the sludge and biogas, together with the techniques to either reduce their concentration in sludge by preventive actions such as peroxidation, or eliminate the SX from the biogas by adsorption or other techniques. The reader will finally be guided to extensive publications concerning the operation, control, maintenance and troubleshooting of anaerobic digestion plants.     

Anaerobic digestion of molasses by means of a vibrating and non-vibrating submerged anaerobic membrane bioreactor

Bio-refineries produce large volumes of waste streams with high organic content, which are potentially interesting for further processing. Anaerobic digestion (AD) can be a key technology for treatment of these sidestreams, such as molasses. However, the high concentration of salts in molasses can cause inhibition of methanogenesis. In this research, concentrated and diluted molasses were subjected to biomethanation in two types of submerged anaerobic membrane bioreactors (AnMBRs): one with biogas recirculation and one with a vibrating membrane. Both reactors were compared in terms of methane production and membrane fouling. Biogas recirculation seemed to be a good way to avoid membrane fouling, while the trans membrane pressures in the vibrating MBR increased over time, due to cake layer formation and the absence of a mixing system. Stable methane production, up to 2.05 L L⁻¹ d⁻¹ and a concomitant COD removal of 94.4%, was obtained only when diluted molasses were used, since concentrated molasses caused a decrease in methane production and an increase in volatile fatty acids (VFA), indicating an inhibiting effect of concentrated molasses on AD. Real-time PCR results revealed a clear dominance of Methanosaetaceae over Methanosarcinaceae as the main acetoclastic methanogens in both AnMBRs.