Experiments and transient finite element simulation of γ-Y2Si2O7/B2O3-Al2O3-SiO2 glass coating on porous Si3N4 substrate under thermal shock

A dense γ-Y₂Si₂O₇/B₂O₃-Al₂O₃-SiO₂ glass coating was fabricated by slurry spraying method on porous Si₃N₄ ceramic for water resistance. Thermal shock failure was recognized as one of the key failure modes for porous Si₃N₄ radome materials. In this paper, thermal shock resistance of the coated porous Si₃N₄ ceramics were investigated through rapid quenching thermal shock experiments and transient finite element analysis. Thermal shock resistance of the coating was tested at 700 °C, 800 °C, 900 °C and 1000 °C. Results showed that the cracks initiated within the coating after thermal shock from 800 °C to room temperature, thus leading to the reduction of the water resistance. Based on the finite element simulation results, thermal shock failure tended to occur in the coating layer with increasing temperature gradient, and the critical thermal shock failure temperature was measured as 872.24 °C. The results obtained from finite element analysis agree well with that from the thermal shock tests, indicating accuracy and feasibility of this numerical simulation method. Effects of thermo-physical properties for the coating material on its thermal shock resistance were also discussed. Thermal expansion coefficient of the coating material played a more decisive role in decreasing the tangent tensile stress.     

Thermoelectric properties of Bi2O3-added WO3 ceramics

Tungsten trioxide (WO₃) ceramics were prepared by firing Bi₂O₃-added WO₃ compacts with atomic ratios of Bi/W?=?0.00, 0.01, 0.03, or 0.05, in which Bi₂O₃ was mixed as a sintering agent. Dense ceramics consisting of remarkably grown WO₃ grains were obtained for Bi-containing samples with Bi/W?=?0.01, 0.03, and 0.05. The grain growth was enhanced by the liquid phase of Bi₂W₂O₉ formed among the WO₃ grains while firing. The XRD patterns did not show evidence for Bi inclusion into the WO₃ lattice, but the SEM-EDX showed an intensive distribution of Bi into the grain boundaries. Electrical conductivity σ and Seebeck coefficient S were measured in a temperature range of 373–1073?K. The temperature dependences indicated that the Bi₂O₃-added WO₃ ceramics were n-type semiconductors. It was considered that the electron carriers were generated from oxygen vacancies included into the WO₃ grains. The thermoelectric power factors S²σ for the ceramics ranged from 1.5?×?10^?7 W?m^?1 K^?2 to 2.8?×?10^?5 W?m^?1 K^?2, and the highest value occurred at 970?K for the ceramic with Bi/W?=?0.01.     

Characterisation of PEO-Al2O3 composite polymer electrolytes

The behaviour of PEO₈LiClO₄ with different quantities of α-Al₂O₃ or γ-Al₂O₃ was investigated using DSC, AC conductivity and ⁷Li NMR experiments. DSC results showed that the presence of the filler does not change the glass transition temperature of the electrolyte but, on the other hand, modifies the quantity of its crystalline phase. From the AC impedance measurements, it was observed that the sample with the highest conductivity at room temperature is PEO₈LiClO₄ 5.3 wt.% α-Al₂O₃. The change in the quantity of crystalline phase cannot alone explain the conductivity data, and it is suggested that the space charge contribution in the interphase of the filler particles and the polymeric chains influences the behaviour of the samples. The ⁷Li NMR results showed that line width narrowing begins at temperatures close to T_g. From the hydrogen decoupling experiments it was possible to estimate the LiH average distances as 2.7 Å. The LiLi distance was calculated as being between 2.6 and 3.5 Å depending on the number of near neighbours lithium nuclei used in the model.     

Synthesis and characterization of Al2O3 nanopowders by a simple chitosan-polymer complex solution route

Al₂O₃ nanopowders were synthesized by a simple chitosan-polymer complex solution route. The precursors were calcined at 800–1200 °C for 2 h in air. The prepared samples were characterized by XRD, FTIR and TEM. The results showed that for the precursors prepared with pH 3–9 γ-Al₂O₃ and δ-Al₂O₃ are the two main phases formed after calcination at 800–1000 °C. Interestingly, when the precursor prepared with pH 2 was used, α-Al₂O₃ was formed after calcination at 1000 °C, and pure α-Al₂O₃ was obtained after calcination at 1200 °C. The crystallite sizes of the prepared powders were found to be in the range of 4–49 nm, as evaluated by the XRD line broadening method. TEM investigation revealed that the Al₂O₃ nanopowders consisted of rod-like shaped particles and nanospheres with particle sizes in the range of 10–300 nm. The corresponding selected-area electron diffraction (SAED) analysis confirmed the formation of γ- and α-Al₂O₃ phases in the samples.     

NiO/Al2O3 oxygen carriers for chemical-looping combustion prepared by impregnation and deposition-precipitation methods

Ni-based oxygen carriers (OC) with different NiO content were prepared by incipient wet impregnation, at ambient (AI), and hot conditions (HI) and by deposition-precipitation (DP) methods using γ-Al₂O₃ and α-Al₂O₃ as supports. The OC were characterized by BET, Hg porosimetry, mechanical strength, TPR, XRD and SEM/EDX techniques. Reactivity of the OC was measured in a thermogravimetric analyzer and methane combustion selectivity towards CO₂ and H₂O, attrition rate, and agglomeration behavior were analyzed in a batch fluidized bed reactor during multicycle reduction-oxidation tests.XRD and TPR analysis showed the presence of both free NiO and NiAl₂O₄ phases in most of the OC. The interaction of the NiO with the alumina during OC preparation formed NiAl₂O₄ that affected negatively to the OC reactivity and methane combustion selectivity towards CO₂ and H₂O during the reduction reaction. The NiO-alumina interaction was more affected by the support type than by the preparation method used. The NiO-alumina interaction was stronger in the OC prepared on γ-Al₂O₃.The OC were evaluated in the fluidized bed reactor with respect to the agglomeration process. OC prepared by the AI and HI methods with NiO contents up to 25 wt%, OC prepared by the DP method on γ-Al₂O₃ with NiO content lower than 30 wt%, and OC prepared by the DP method on α-Al₂O₃ with a NiO content lower than 26 wt% did not agglomerated. OC that agglomerated showed an external layer of NiO over the particles. It seems that the most important factor affecting to the formation of the external NiO layer on the OC, and so to the agglomeration process, was the metal content of the OC. The attrition rates of the OC prepared using γ-Al₂O₃ as support were higher than the ones prepared using α-Al₂O₃ as support, and in general the attrition rates of all the OC were low.The OC prepared by AI, HI or DP methods on α-Al₂O₃ as support had appropriated characteristics to be used in the chemical-looping combustion process.     

Preparation and thermal shock resistance of cordierite-spodumene composite ceramics for solar heat transmission pipeline

Cordierite-spodumene composite ceramics with 5, 10, 15 wt% spodumene used for solar heat transmission pipeline were in-situ prepared via pressureless sintering from kaolin, talc, γ-Al₂O₃ and spodumene. Effects of spodumene on densification, mechanical properties, thermal shock resistance, phase composition and microstructure of the composite ceramics were investigated. The results showed that spodumene used as flux material decreased the sintering temperature greatly by 40–80 °C, and improved densification and mechanical properties of the composite ceramics. Especially, sample A3 with 10 wt% spodumene additive sintered at 1380 °C exhibited the best bending strength and thermal shock resistance. The bending strengths of A3 before and after 30 thermal shock cycles (wind cooling from 1100 °C to room temperature) were 102.88 MPa and 96.29 MPa, respectively. XRD analysis indicated that the main phases of the samples before 30 thermal shock cycles were α-cordierite, α-quartz and MgAl₂O₄, and plenty of β-spodumene appeared after thermal shock. SEM micrographs illustrated that the submicron β-spodumene grains generated at the grain boundaries after thermal shock improved the thermal shock resistance. It is believed that the cordierite-spodumene composite ceramics can be a promising candidate material for heat transmission pipeline in the solar thermal power generation.     

Molten salt synthesis of α-Al2O3 platelets using NaAlO2 as raw material

α-Al₂O₃ platelets were prepared by a molten salt synthesis method when NaAlO₂ was used as raw material. The effects of the stirring rate during the gel preparation, heating temperature, type and addition amount of molten salts, addition of plate-like α-Al₂O₃ seeds, additives such as TiOSO₄ and Na₃PO₄·12H₂O on the morphology of α-Al₂O₃ were studied. High stirring rate during the gel preparation and high heating temperature not only help to restrain the overlapping of α-Al₂O₃ platelets, but also improve the size distribution. When the heating temperature increases to 1200 °C, most of α-Al₂O₃ platelets are hexagonal in its morphology, and the size of platelets becomes relatively uniform. When Na₂SO₄-K₂SO₄ flux is used instead of NaCl-KCl flux, it is easy to obtain α-Al₂O₃ platelets with a big size. When the molar ratio of salt to final Al₂O₃ powders increases to 4:1, most of α-Al₂O₃ platelets are hexagonal, and the overlapping of powders is inhibited. The addition of a small amount of plate-like seeds has a significant effect on the size of α-Al₂O₃ platelets. With the increase of seed amount, the diameter of α-Al₂O₃ platelets tends to decrease. The addition of 5.45 wt.% TiOSO₄ results in the formation of hexagonal α-Al₂O₃ platelets with an average diameter of 5.1 μm and an average thickness of 1.4 μm. Thin α-Al₂O₃ platelets with a discal shape are obtained owing to the co-addition of 0.51 wt.% Na₃PO₄·12H₂O and 3 wt.% TiOSO₄.     

Preparation of alumina ceramic by κ-Al2O3

This work aims to use κ-Al₂O₃ transition alumina to prepare alumina ceramics without cracks. It is found that the major reason for the cracking of κ-Al₂O₃ sintered bodies formed by traditional wet molding process is the inner stress in green bodies rather than the volume reduction during the κ-Al₂O₃ – α-Al₂O₃ phase transformation. The cold isostatic pressing can be used to eliminate the inner stress generated in the green bodies, the sintered bodies have no cracks and possess the microstructure which is close to that of the α-Al₂O₃ ceramic products formed by wet molding process. Due to the fact that the calcining temperature of κ-Al₂O₃ is much lower than that of α-Al₂O₃ (1050?°C in comparison with 1400?°C), the application of κ-Al₂O₃ can lower the production cost significantly.     

Effect of TiO2 addition on thermal and mechanical properties of Y-Si-Al-O-N glasses

Y-Si-Al-O-N glasses are intergranular phases in silicon nitride based ceramics in which the composition and volume fraction of oxynitride glass phases determine the sintering/shrinkage behaviour. Several investigations on oxynitride glass formation and properties have shown that addition of nitrogen increases glass transition and softening temperatures, viscosity, elastic modulus and hardness. In the present study, effect of TiO₂ addition on thermal and mechanical properties of Y-Si-Al-O-N glasses is investigated since the most typical Si₃N₄ ceramics for bearing applications are fabricated using a Si₃N₄-Y₂O₃-Al₂O₃-TiO₂-AlN system. Addition of TiO₂ is effective in preparing Y-Si-Al-O-N glasses with lower glass transition temperatures and with higher hardness.     

Sintering of Al2O3-SiC composite from sol-gel method with MgO, TiO2 and Y2O3 addition

Al₂O₃-SiC composite ceramics were prepared by pressureless sintering with and without the addition of MgO, TiO₂ and Y₂O₃ as sintering aids. The effects of these compositional variables on final density and hardness were investigated. In the present article at first α-Al₂O₃ and β-SiC nano powders have been synthesized by sol-gel method separately by using AlCl₃, TEOS and saccharose as precursors. Pressureless sintering was carried out in nitrogen atmosphere at 1600 °C and 1630 °C. The addition of 5 vol.% SiC to Al₂O₃ hindered densification. In contrast, the addition of nano MgO and nano TiO₂ to Al₂O₃-5 vol.% SiC composites improved densification but Y₂O₃ did not have positive effect on sintering. Maximum density (97%) was achieved at 1630 °C. Vickers hardness was 17.7 GPa after sintering at 1630 °C. SEM revealed that the SiC particles were well distributed throughout the composite microstructures. The precursors and the resultant powders were characterized by XRD, STA and SEM.     

Preparation and characterization of magnetic γ-Al2O3 ceramic nanocomposite particles with variable Fe3O4 content and modification with epoxide functional polymer

Porous γ-alumina (γ-Al₂O₃) is one of widely used ceramic materials. To maximize the application potentials attempt was made to prepare multifunctional γ-Al₂O₃ ceramic composite particles following magnetization and then seeded polymerization with epoxide functional glycidyl methacrylate (GMA). γ-Al₂O₃ particles were first prepared by a modified sol-gel approach and then doped with variable content Fe₃O₄ nanoparticles. At higher Fe₃O₄ content the magnetite nanoparticles were oriented into needle like hairy structure basically grown from the surface of γ-Al₂O₃ particles. Before the seeded polymerization the magnetic γ-Al₂O₃ particles were modified with SiO₂ layer to improve the compatibility with the PGMA layer. The produced multifunctional ceramic particles were named as γ-Al₂O₃/Fe₃O₄/SiO₂/PGMA nanocomposite because one of the phases constituting Fe₃O₄ was in nano-size range. The produced nanocomposite particles possessed superparamagnetic properties and could be isolated from the dispersion medium by external magnetic field. Fourier Transform IR (FTIR) and X-ray photoelectron spectroscopic (XPS) data revealed that final nanocomposite particles contained reactive epoxide groups on or near the surface. The produced multifunctional γ-Al₂O₃ ceramic nanocomposite particles can be useful in biotechnology, catalysis and adsorbents for pollutant removal.     

Fabrication and microstructural characterization of the novel optical ceramic consisting of α-Al2O3@amorphous alumina nanocomposite core/shell structure

In this study, α-Al₂O₃@amorphous alumina nanocomposite core-shell structure was synthesized from AlCl₃ and the commercial α-Al₂O₃ nanoparticles as the starting materials via a wet chemical route. The results indicated that the shell material mainly comprised of ammonium chloride and boehmite phases. Boehmite was transformed to the amorphous and γ-Al₂O₃ phases after the calcination process and the shell material was completely converted to γ-Al₂O₃ at 1000?°C. However, for the α-Al₂O₃@amorphous alumina core-shell nanoparticles were completely converted to α-Al₂O₃ at 1000?°C. It can be concluded that α-Al₂O₃ core particles, as the seed crystalline, help to transforming of γ-Al₂O₃ phase as the shell material directly without forming transitional phases to α-Al₂O₃. The optical polycrystalline alumina was fabricated using spark plasma sintering of α-Al₂O₃@amorphous alumina core-shell nanocomposite. The body sintered has a final density of ～99.8% and the in-line transmittance value is ～80% within the IR range.     

Growth mechanism of single-crystal α-Al2O3 nanofibers fabricated by electrospinning techniques

Crystal-growth-related microstructures and the length-to-diameter ratio of a single-crystal-type α-Al₂O₃ nanofiber were examined using HR-TEM techniques. The fibers exhibited diameters ranging from 50 to 100 nm and lengths of several tens of micrometers. During thermal treatments, the alumina fiber went through phase transformations similar to boehmite. Therefore, the phase evolution, especially the final θ- to α-Al₂O₃ stage of the phase transformation, may be the determining factor in the microstructural evolution of the nanofibers. HR-TEM techniques were utilized to demonstrate that the single crystals were formed by the coalescence of well-elongated α-Al₂O₃ colonies. The fibers grew in the [1 1 0] or [1 1 2] direction instead of [0 0 1]. A thermodynamic analysis revealed that if the α-Al₂O₃ nanofiber that transformed from θ-Al₂O₃ behaved in a stable manner, there could be a size ratio limit for the length and diameter of each α-Al₂O₃ colony. The smallest potential diameter was calculated to be around 17 nm.     

Catalytic dehydration of methanol to dimethyl ether over modified γ-Al2O3 catalyst

A γ-Al₂O₃ catalyst was modified with metal oxide (Nb₂O₅) in order to improve its activity and stability for dimethyl ether (DME) synthesis from methanol. A series of modified γ-Al₂O₃ catalysts were prepared with Nb₂O₅ and characterized by X-ray diffraction and temperature programmed desorption of ammonia. Results showed that the γ-Al₂O₃ catalyst containing 10 wt.% of Nb₂O₅ exhibited the highest surface area among the modified ones. The number of acid sites of the modified catalysts was increased by the Nb₂O₅ modification. In the chemical reaction of DME synthesis, it was found that the Nb₂O₅ modified γ-Al₂O₃ catalyst exhibited a higher activity in the low temperature region (240 °C-260 °C) and a higher activity than did the untreated γ-Al₂O₃ catalyst.     

Preparation of MgAl2O4 solar thermal storage ceramics from different magnesium sources

In order to study the performance and feasibility of magnesia-alumina spinel (MgAl₂O₄) ceramics for thermal storage in solar thermal power generation, MgAl₂O₄ was prepared by theoretical composition using α-Al₂O₃ as aluminium source, fused magnesia, magnesite, and light burned magnesia as different magnesium sources and kaolin as additive. The effects of magnesium source and the additive on sintering properties, thermal shock resistance and thermal properties of MgAl₂O₄ ceramics were researched. The results shown sample A1 (with fused magnesia) sintered at 1670°C possessed the optimum comprehensive properties, the bending strength increased by 7.71% after 30 thermal shock times (room temperature-1000°C, air cooling), the specific heat capacity was 1.05 J/ (g·K). Therefore, the MgAl₂O₄ ceramics exhibited great potential in high-temperature thermal storage material.     

Weakly agglomerated α-Al2O3 nanopowders prepared by a novel spray precipitation method

In this paper, weakly agglomerated and well dispersed α-Al₂O₃ powders were synthesized by a novel spray precipitation method. It was demonstrated that the as-prepared powders exhibited better dispersity than powders from conventional precipitation due to the increased phase contact and reaction area during the precipitation process. The effects of different titration ways, calcination temperature and holding time on the morphology, phase composition and sintering behaviour of Al₂O₃ powders were systematically investigated. Weakly agglomerated and well crystallized α-Al₂O₃ powders were obtained when the as-prepared precursors were calcined at 1150?°C for 2?h in air. The average particle size of α-Al₂O₃ powders with higher sintering activity was approximately 68.6?nm, and the specific surface area was above 22.4?m² g^?1.     

The effect of Al2O3 on sintering and crystallization of MgSiO3-based glass-powder compacts

The influence of Al₂O₃ (8 wt.%) on sintering and crystallization features of glass powders based on magnesium silicate (MgSiO₃) was experimentally determined. The investigated compositions were Y_0.125Mg_0.875Si_0.875B_0.125O₃ and Y_0.125Mg_0.725Ba_0.15Si_0.875B_0.125O₃. For the experiments, glasses in bulk and frit forms were produced by melting in Pt-crucible at 1600 °C for 1.5 h. Glass-powder compacts were sintered at different temperatures between 900 °C and 1100 °C. The evolution of crystalline regime was determined by in situ recording of X-ray diffractograms of fine glass powders at elevated temperatures. The results and their discussion showed that addition of 8 wt.% Al₂O₃ in glass batches affected the thermal properties of the glasses and resulted in MgSiO₃-based glass ceramics well sintered between 900 °C and 1100 °C. In the BaO-free MgSiO₃ glass ceramics, clino- and orthoenstatite crystallize while the presence of BaO favours the formation of hexacelsian.     

Synthesis of ultrafine α-Al2O3 powder by two-step hydrolysis

The ultrafine α-Al₂O₃ powder has been successfully synthesized via two-step hydrolysis of aluminum isopropoxide. The effects of synthesis parameters on the α-Al₂O₃ were investigated. The experimental results indicated that the concentration of aluminum isopropoxide, water bath temperature, the molar ratio of aluminum isopropoxide to isopropanol and aluminum isopropoxide to deionized water greatly affect the amount of nuclei and the microstructure of α-Al₂O₃. Additionally, the water bath temperature affects the rate of nucleation and growth of crystals. Transmission electron microscopy (TEM) images display that the well-dispersed α-Al₂O₃ powder with particle size about 100 nm was obtained via the method after calcination at 1200 °C for 1 h. The coalescence of crystal particles led to the formation of vermicular α-Al₂O₃ particles. The X-ray diffraction (XRD) and Fourier transform infrared spectra (FTIR) analysis demonstrated the possible phase transition process of α-Al₂O₃. The scanning electron microscopy (SEM) images of samples calcined at various temperatures showed the microstructure transformation. Brunauer-Emmett-Teller (BET) surface area and mean pore size of the samples varied with the calcination temperature. The addition of cetylrimethylammonium bromide (CTAB) has impacts on the phase transformation of α-Al₂O₃.     

Low temperature sintering and microwave dielectric properties of Ce2(WO4)3 ceramics

Ce₂(WO₄)₃ ceramics have been synthesized by the conventional solid-state ceramic route. Ce₂(WO₄)₃ ceramics sintered at 1000 °C exhibited ?_r = 12.4, Qxf = 10,500 GHz (at 4.8 GHz) and τ_f = −39 ppm/°C. The effects of B₂O₃, ZnO–B₂O₃, BaO–B₂O₃–SiO₂, ZnO–B₂O₃–SiO₂ and PbO–B₂O₃–SiO₂ glasses on the sintering temperature and microwave dielectric properties of Ce₂(WO₄)₃ were investigated. The Ce₂(WO₄)₃ + 0.2 wt% ZBS sintered at 900 °C/4 h has ?_r = 13.7, Qxf = 20,200 GHz and τ_f = −25 ppm/°C.     

Preparation of calcium hexaluminate porous ceramics by gel-casting method with polymethyl methacrylate as pore-forming agent

Calcium hexaluminate (CA₆) porous ceramics were prepared by gel-casting method, with α-Al₂O₃ and CaCO₃ as raw materials and polymethyl methacrylate (PMMA) microspheres as pore-forming agent. The effects of the amount of pore-forming agent PMMA microspheres on the phase composition, bulk density, apparent porosity, flexural strength, microstructure, thermal shock stability and thermal conductivity of CA₆ porous ceramics were systematically studied. The pores of CA₆ porous ceramics are mainly formed by the burning loss of PMMA microspheres and the decomposition of organic matter. Adding an appropriate amount of PMMA microspheres as pore-forming agent has a positive effect on the thermal shock stability of CA₆ porous ceramics. When the amount of pore-forming agent is 15 wt%, the volume density of CA₆ porous ceramics is 1.33 g/cm³, the porosity is 63%, the flexural strength is 13.9 MPa, the thermal shock times can reach 9 times, and the thermal conductivity is 0.293 W/(m·K), which can meet the application in refractory, ceramics or high temperature cement industries.