Analysis of an Orthotropic Deck Stiffened with a Cement-Based Overlay

Over the past years, with increasing traffic volumes and higher wheel loads, fatigue damage in steel parts of typical orthotropic steel bridge decks has been experienced on heavily trafficked routes. A demand exists to find a durable system to increase the fatigue safety of orthotropic steel bridge decks. A solution might be to enhance the stiffness of the traditional orthotropic bridge deck by using a cement-based overlay. In this paper, an orthotropic steel bridge deck stiffened with a cement-based overlay is analyzed. The analysis is based on nonlinear fracture mechanics, and utilizes the finite-element method. The stiffness of the steel deck reinforced with an overlay depends highly on the composite action. The composite action is closely related to cracking of the overlay and interfacial cracking between the overlay and underlying steel plate (debonding). As an example, a real size structure, the Far? bridges located in Denmark, are analyzed. The steel box girders of the Far? bridges spans 80?m, and have a depth of 3.5?m, and a width of 19.5?m. The focus of the present study is the top part of the steel box girders, which is constructed as an orthotropic deck plate. Numerous factors can influence the cracking behavior of the cement-based overlay system. Both mechanical and environmental loading have to be considered, and effects such as shrinkage, temperature gradients, and traffic loading are taken into account. The performance of four overlay materials are investigated in terms of crack widths. Furthermore, the analysis shows that debonding is initiated for a certain crack width in the overlay. The load level where cracking and debonding is initiated depends on the stress-crack opening relationship of the material.     

Evaluation of Composite Sandwich Bridge Decks with Hybrid FRP-Steel Core

A hybrid concept of composite sandwich panel with hybrid fiber-reinforced polymer (FRP)—steel core was proposed for bridge decks in order to not only improve stiffness and buckling response but also be cost efficient compared to all glass fiber-reinforced polymer (GFRP) decks. The composite sandwich bridge deck system is comprised of wrapped hybrid core of GFRP grid and multiple steel box cells with upper and lower GFRP facings. Its structural performance under static loading was evaluated and compared with the ANSYS finite element predictions. It was found that the presented composite sandwich panel with hybrid FRP-steel core was very efficient for use in bridges. The thickness of the hybrid deck may be decreased by 19% when compared with the all GFRP deck. The failure mode of the proposed hybrid deck was more favorable because of the yielding of the steel tube when compared with that of all GFRP decks.     

Noise Evaluation for Pavement Maintenance in Metropolitan Highway Bridges

Dynamic response of a bridge under traffic load induces acoustic energy at the bridge surface. The acoustic energy change generates an additional coupled noise component caused by vibration of a bridge deck associated with the pavement conditions and moving velocity of the vehicle. This paper presents a three-dimensional finite-element method developed for the dynamic response and noise propagation model, and analyzes the coupled effect induced by traffic loading based on different pavement conditions. Even though vibration-induced noise at the bridge is below the audible frequency range of 20–20,000?Hz, it amplifies the traffic noise source to the highly annoyed level of noise in the metropolitan area. Among several factors that contribute to the traffic noise, interaction between pavement and vehicle is considered according to the different surface roughness and vehicle velocity. The result shows that poor pavement condition contributes to the increase of traffic noise at a high traveling speed of the vehicle. In the pavement maintenance stage, the coupled effect as an additional noise source should be considered to mitigate the traffic noise for its added value in conjunction with regulation of engine emission noise and construction of a noise barrier.     

Experimental Evaluation of Compressive Behavior of Orthotropic Steel Plates for the New San Francisco–Oakland Bay Bridge

Compression tests were conducted on two reduced-scale orthotropic plates to verify the design strength of steel box girders for the new San Francisco–Oakland Bay Bridge. The first specimen was composed of three longitudinal closed ribs and a top deck plate. It failed in global buckling, followed by local buckling in the deck plate and ribs. The second specimen, which was composed of four longitudinal T-shaped ribs and a bottom deck plate, experienced global buckling as well as local buckling in the ribs and the deck plate. The ultimate strength and failure mode of both specimens were evaluated by two bridge design specifications: the 1998 AASHTO load and resistance factor design specification and the 2002 Japanese JRA specification. Findings from code comparisons showed that: (1) Sufficient flexural rigidity of ribs were provided for both specimens; (2) the JRA specification slightly overestimated the ultimate strength of both specimens; and (3) neither specifications predicted the observed buckling sequence in Specimen 2. A general-purpose nonlinear finite element analysis program (ABAQUS) was used to perform correlation study. The analysis showed that the ultimate strength and postbuckling behavior of the specimens could be reliably predicted when both the effects of residual stresses and initial geometric imperfections were considered in the model.     

合金元素对桥梁结构钢HPS70W组织性能的影响

通过添加不同含量的Nb、Mo、V,研究了合金元素对桥梁结构钢板HPS70W力学性能、金相组织和第二相粒子析出的影响。试验结果表明:合金元素Mo、V对桥梁结构钢板HPS70W没有起到明显的析出强化作用,合金元素Nb对桥梁结构钢板HPS70W低温韧性、强度和塑性有显著的作用。     

Slip between Glue-Laminated Beams in Stress-Laminated Timber Bridges: Finite-Element Model and Full-Scale Destructive Test

Stress-laminated timber bridge decks consist of several sawn timber beams or glue-laminated (glulam) beams held together with prestressed steel bars. Frictional shear stresses between the beams transfer loads between individual beams. Because the vertical (transverse) shear stress component has been extensively discussed, this paper considers the horizontal shear stress. A full-scale test and corresponding finite element simulations for a specific load case confirmed that horizontal slip occurred between beams. Using an elastic-plastic material model, the finite element model handled both vertical and horizontal frictional slip. The results showed that the finite element model gives reliable results and that slip in general leads to permanent deformations, which may increase with load cycling. Horizontal slip between beams over a large area of the bridge deck begins at a low load, resulting in a redistribution of load between beams, but does not lead to immediate failure. Vertical slip between beams starts at a high load close to the load application point and leads to failure.     

Field Performance of the Fiber-Reinforced Polymer Deck of a Truss Bridge

The MD 24 Bridge over Deer Creek in Harford County, Md., was one of the projects chosen by the Federal Highway Administration’s Innovative Bridge Research and Construction Program for bridge deck replacement by fiber-reinforced polymer (FRP) composites. A thorough discussion is presented on Maryland State Highway Administration’s first bridge rehabilitation project utilizing a FRP deck. The discussion includes design details, installation procedure, construction methods and in situ load testing with a wireless monitoring system. The research team installed a monitoring system to record the effects of live loads on the bridge system, including truss members, steel stringers, and plate action of the FRP deck. Finite-element models were also used in this phase. Dynamic effects of the FRP system, composite action between steel stringers and the FRP deck as well as the effective width and distribution factors of stringers were obtained and compared with the AASHTO specifications. Recommendations are also offered on improving the design details based on this experience.     

Field Load Tests and Numerical Analysis of Qingzhou Cable-Stayed Bridge

A field load test is an essential way to understand the behavior and fundamental characteristics of newly constructed bridges before they are allowed to go into service. The results of field static load tests and numerical analyses on the Qingzhou cable-stayed bridge (605?m central span length) over the Ming River, in Fuzhou, China are presented in the paper. The general test plan, tasks, and the responses measured are described. The level of test loading is about 80–95% of the code-specified serviceability load. The measured results include the deck profile, deck and tower displacements, and stresses of steel-concrete composite deck. A full three-dimensional finite-element model is developed and calibrated to match the measured elevations of the bridge deck. A good agreement is achieved between the experimental and analytical results. It is demonstrated that the initial equilibrium configuration of the bridge plays an important role in the finite-element calculations. Both experimental and analytical results have shown that the bridge is in the elastic state under the planned test loads, which indicates that the bridge has an adequate load-carrying capacity. The calibrated finite-element model that reflects the as-built conditions can be used as a baseline for health monitoring and future maintenance of the bridge.     

Performance Evaluation of FRP Composite Deck Considering for Local Deformation Effects

We examine here the replacement of a deteriorated concrete deck in the historic Hawthorne Street Bridge in Covington, Va. with a lightweight fiber-reinforced polymer (FRP) deck system (adhesively bonded pultruded tube and plate assembly) to increase the load rating of the bridge. To explore construction feasibility, serviceability, and durability of the proposed deck system, a two-bay section (9.45 by 6.7?m) of the bridge has been constructed and tested under different probable loading scenarios. Experimental results show that the response of the deck is linear elastic with no evidence of deterioration at service load level (HS-20). From global behavior of the bridge superstructure (experimental data and finite- element analysis), degree of composite action, and load distribution factors are determined. The lowest failure load (93.6?kips or 418.1?kN) is about 4.5 times the design load (21.3?kips or 94?kN), including dynamic allowance at HS-20. The failure mode is consistent in all loading conditions and observed to be localized under the loading patch at the top plate and top flange of the tube. In addition to global performance, local deformation behavior is also investigated using finite-element simulation. Local analysis suggests that local effects are significant and should be incorporated in design criteria. Based on parametric studies on geometric (thickness of deck components) and material variables (the degree of orthotropy in pultruded tube), a proposed framework for the sizing and material selection of cellular FRP decks is presented for future development of design guidelines for composite deck structures.     

Finite-Element Modeling and Development of Equivalent Properties for FRP Bridge Panels

Fiber-reinforced polymer (FRP) composite materials are increasingly making their way into civil engineering applications. To reduce the self-weight and also achieve the necessary stiffness, sandwich panels are commonly used for FRP bridge decks. However, due to the geometric complexity of the FRP sandwich deck, convenient analysis and design methods for FRP bridge deck have not been developed. The present study aims at developing equivalent properties for a complicated sandwich panel configuration using finite-element modeling techniques. With equivalent properties, the hollowed sandwich panel can be transformed into an equivalent solid orthotropic plate, based on which deflection limits can be evaluated and designed. A procedure for the in-plane axial properties of the sandwich core has first been developed, followed by developing the out-of-plane panel properties for bending behavior of the panel. An application is made in the investigation of the stiffness contribution of wearing surface to the total stiffness of bridges with FRP panels. The wearing surface contribution is not usually accounted for in a typical design of bridges with traditional deck systems.     

Effects of Fabrication Procedures on Fatigue Resistance of Welded Joints in Steel Orthotropic Decks

A common practice for the fabrication of steel orthotropic bridge decks in the United States is to use 80% partial joint penetration (PJP) groove welds between the closed ribs and deck plate. However, it is difficult to eliminate weld melt-through with the thin rib plates. Heat straightening after welding, sometimes combined with precambering, is used to meet the deck plate flatness requirement. To study the effects of both weld melt-through and distortion control measures on the fatigue resistance of the rib-to-deck plate welded joint, six full-scale two-span orthotropic deck specimens were subjected to laboratory testing. Specimens, 10 m long and 3 m wide with four closed ribs, were fabricated with and without weld melt-through and were heat straightened; three specimens were also precambered. To simulate the effect of repetitive truck traffic, each specimen was tested up to 8 million cycles. Test results showed that six cracks initiated from the weld toe outside the rib. Only one crack developed at the weld root inside the rib; this crack initiated from a location transitioning from the 80% PJP to 100% penetration weld. None of the cracks propagated through the deck plate thickness. Precambering was beneficial in fatigue resistance as two effectively precambered specimens did not experience cracking in the PJP welds.     

Extreme Thermal Loading on Steel Bridges in Tropical Region

In the design of highway bridges, it is important to consider the thermal stresses induced by the nonlinear temperature distribution in the bridge deck irrespective of their spans. To cope with this, design temperature profiles are provided by many bridge design codes, which are normally based on extensive research on the thermal behavior of bridges. This paper presents the results of a comprehensive investigation on the thermal behavior of steel bridges carried out in Hong Kong. A method for predicting bridge temperatures from given meteorological conditions is briefly discussed. The theoretical results have been validated by temperature measurements on experimental models mounted on the roof of a building as well as on an existing steel bridge. Both the theoretical and field results confirm the validity of the one-dimensional heat transfer model on which most design codes are based. Values of design thermal loading for a 50-year return period are determined from the statistics of extremes over 40 years of meteorological information in Hong Kong. The design temperature profiles for various types of steel bridge deck with different thickness of bituminous surfacing are developed.     

Vibration Studies of Tsing Ma Suspension Bridge

A three-dimensional dynamic finite element model is established for the Tsing Ma long suspension Bridge in Hong Kong. The two bridge towers made up of reinforced concrete are modeled by three-dimensional Timoshenko beam elements with rigid arms at the connections between columns and beams. The cables and suspenders are modeled by cable elements accounting for geometric nonlinearity due to cable tension. The hybrid steel deck is represented by a single beam with equivalent cross-sectional properties determined by detailed finite element analyses of sectional models. The modal analysis is then performed to determine natural frequencies and mode shapes of lateral, vertical, torsional, longitudinal, and coupled vibrations of the bridge. The results show that the natural frequencies of the bridge are very closely spaced; the first 40 natural frequencies range from 0.068 to 0.616 Hz only. The computed normal modes indicate interactions between the main span and side span, and between the deck, cables, and towers. Significant coupling between torsional and lateral modes is also observed. The numerical results are in excellent agreement with the measured first 18 natural frequencies and mode shapes. The established dynamic model and computed dynamic characteristics can serve further studies on a long-term monitoring system and aerodynamic analysis of the bridge.     

Design for Shear in Curved Composite Multiple Steel Box Girder Bridges

Modern highway bridges are often subject to tight geometric restrictions and, in many cases, must be built in curved alignment. These bridges may have a cross section in the form of a multiple steel box girder composite with a concrete deck slab. This type of cross section is one of the most suitable for resisting the torsional, distortional, and warping effects induced by the bridge’s curvature. Current design practice in North America does not specifically deal with shear distribution in horizontally curved composite multiple steel box girder bridges. In this paper an extensive parametric study, using an experimentally calibrated finite-element model, is presented, in which simply supported straight and curved prototype bridges are analyzed to determine their shear distribution characteristics under dead load and under AASHTO live loadings. The parameters considered in this study are span length, number of steel boxes, number of traffic lanes, bridge aspect ratio, degree of curvature, and number and stiffness of cross bracings and of top-chord systems. Results from tests on five box girder bridge models verify the finite-element model. Based on the results from the parametric study simple empirical formulas for maximum shears (reactions) are developed that are suitable for the design office. A comparison is made with AASHTO and CHBDC formulas for straight bridges. An illustrative example of the design is presented.     

铌对美标桥梁结构钢板性能的影响

通过向桥梁结构钢板HPS70W中添加不同含量的Nb元素,研究了合金元素Nb对桥梁结构钢板的力学性能、金相组织和第二相粒子析出的影响。试验结果表明,合金元素Nb对桥梁结构钢板HPS70W低温韧性、强度和塑性有显著影响。     

Conformable Tire Patch Loading for FRP Composite Bridge Deck

Fiber-reinforced polymer (FRP) composites are increasingly being used in bridge deck applications. However, there are currently only fledgling standards to design and characterize FRP deck systems. One area that should be addressed is the loading method for the FRP deck. It has been observed that the type of loading patch greatly influences the failure mode of a cellular FRP deck. The contact pressure distribution of a real truck loading is nonuniform with more concentration near the center of the contact area as a result of the conformable contact mechanics. Conversely, the conventional rectangular steel patch on a FRP deck act like a rigid flat punch and produces stress concentration near the edges. A proposed simulated tire patch has been examined for loading a cellular FRP deck with the load distribution characterized by a pressure sensitive film sensor and three-dimensional contact analysis using ANSYS. A loading profile is proposed as a design tool for analyzing FRP deck systems for strength and durability. Local top surface strains and displacements of the cellular FRP deck are found to be higher with proposed loading profile compared to those for the conventional uniformly distributed loading. Parametric studies on the deck geometry show that the global displacement criterion used for characterizing bridge deck is inadequate for a cellular FRP deck and that the local effects must be considered.     

Effect of Edge Stiffening and Diaphragms on the Reliability of Bridge Girders

Secondary elements such as barriers, sidewalks, and diaphragms may affect the distribution of live load to bridge girders. The objective of this study is to evaluate their effect on girder reliability if these elements are designed to be sufficiently attached to the bridge so as not to detach under traffic live loads. Simple-span, two-lane structures are considered, with composite steel girders supporting a reinforced concrete deck. Several representative structures are selected, with various configurations of barriers, sidewalks, and diaphragms. Bridge analysis is performed using a finite-element procedure. Load and resistance parameters are treated as random variables. Random variables considered are composite girder flexural strength, secondary element stiffness, load magnitude (dead load and truck traffic live load), and live load position. It was found that typical combinations of secondary elements have a varying influence on girder reliability, depending on secondary element stiffness and bridge geometry. Suggestions are presented that can account for secondary elements and that provide a uniform level of reliability to bridge girders.     

Experimental Study on Prefabricated Concrete Bridge Girder-to-Girder Intermittent Bolted Connections System

This paper reports on a new bridge deck slab flange-to-flange connection system for precast deck bulb tee (DBT) girders. In prefabricated bridge system made of DBT girders, the concrete deck slab is cast with the prestressed girder in a controlled environment at the fabrication facility and then shipped to the bridge site. This system requires that the individual prefabricated girders be connected through their flanges to make it continuous for live load distribution. The objectives of this study are to develop an intermittent bolted connection for DBT bridge girders and to provide experimental data on the ultimate strength of the connection system. This includes identifying the crack formation and propagation, failure mode, and ultimate load carrying capacity. In this study, three different types of intermittent bolted connection were developed. Four actual-size bridge panels were fabricated and then tested to collapse. The effects of the size and the level of the fixity of the connecting steel plates, as well as the location of the wheel load were examined. The developed joint was considered successful if the experimental wheel load satisfied the requirements specified in North American bridge codes. It was concluded that location of the wheel load at the deck slab joint affected the ultimate load carrying capacity of the connections developed. Failure of the joint was observed to be due to either excessive deformation and yielding of the connecting steel plates or debonding of the embedded studs in concrete.     

Ritz-Based Static Analysis Method for Fiber Reinforced Plastic Rib Core Skew Bridge Superstructure

A Ritz-based static analysis procedure is described for fiber-reinforced plastic, skew bridge superstructure, or deck, with a parallel grid core. This is a simplified analysis method based on a transformed plate formulation and the classical Ritz method. The rib core bridge superstructure, or deck, is idealized as a homogeneous, orthotropic skew plate to which the Ritz method is applied to discretize the resultant, equivalent orthotropic skew plate. Three laminated skew plate examples are presented; the results are compared with finite-element solution to verify the validity of the simplified method. A practical demonstration of a rib core skew bridge superstructure is investigated using the simplified method. The procedure provides a useful analysis tool that can be used in the preliminary design stage without the use of finite-element analysis.