Influence of recycled aggregates and high contents of fly ash on concrete fresh properties

This study presents the fresh properties of concrete with supplementary cementitious materials (SCM) and recycled concrete aggregates (RCA), with emphasis on the feasibility of using high volumes of fly ash (FA) in RCA concrete. For this purpose, two mix families (0% coarse RCA and 100% coarse RCA) were produced, both with and without superplasticizers (SP). The coarse natural aggregates (NA) were replaced with coarse RCA at 0% and 100%, respectively. For each of the mentioned families, three incorporation levels (0%, 50% and 100%) of fine RCA were used with 0%, 30% and 60% of FA, resulting in 28 compositions. Each mix was tested in the fresh state by means of slump, density and air content. The results of this study show that RCA decreased the slump of concrete mixes, but the required water content can be minimized by incorporation FA. Regardless of the water absorption of the aggregates, for a given fine RCA incorporation ratio and the same ratio of FA, no increase in water content is required to obtain the same target slump as in the reference concrete. On the other hand, for a given coarse RCA incorporation ratio, a five times lower FA ratio is enough to obtain the same target slump as in the reference concrete. Air voids in concrete mixes were more affected by the shape of the aggregates than by their water absorption. The air content of concrete mixes increased as the incorporation levels of FA and RCA increased. However, in comparison with the individual effects, the air content decreased by combining the incorporation of both FA and RCA. Moreover, the rate of reduction in fresh density by increasing the incorporation of RCA and FA was similar in concrete mixes with and without SP.     

Influence of recycled aggregate on slump and bleeding of fresh concrete

The recycling of construction and demolition (C&;D) waste as a source of aggregates for the production of new concrete has attracted increasing interests from the construction industry. While the environmental benefits of using recycled aggregates are well accepted, some unsolved problems prevent this type of material from wide application in structural concrete. One of the major problems with the use of recycled aggregates in structural concrete is their high water absorption capacity which leads to difficulties in controlling the properties of fresh concrete and consequently influences the strength and durability of hardened concrete. This paper presents an experimental study on the properties of fresh concrete prepared with recycled aggregates. Concrete mixes with a target compressive strength of 35 MPa are prepared with the use of recycled aggregates at the levels from 0 to 100% of the total coarse aggregate. The influence of recycled aggregate on the slump and bleeding are investigated. The effect of delaying the starting time of bleeding tests and the effect of using fly ash on the bleeding of concrete are explored.     

Impact of the initial moisture level and pre-wetting history of recycled concrete aggregates on their water absorption

Initial moisture and pre-wetting method influence on the water absorption of recycled concrete aggregates (RCA) have been studied experimentally. For this purpose, RCA were pre-wetted by three methods: soaking under partial vacuum (simulating long term wetting), soaking under atmospheric pressure, and spraying (simulating short term wetting). The results show that the same initial amount of water in two samples of RCA do not lead to the same total amount of water absorbed by RCA during 5–120 min. The latter depends on the way they have been pre-wetted (either long term or short term). It is suggested that this phenomenon is related to the accessibility filled pores in the different pre-wetting methods. So, the pre-wetting history of RCA could change the amount of total water absorbed by the RCA up to 1%. When mixing and casting concrete are produced with RCA, the corresponding error in the determination of the effective water should have adverse effects on the fresh and hardened concrete characteristics. In this study real applications on mixtures of recycled concrete have been carried out, where the influence of initial moisture content and pre-wetting history of RCA on fresh recycled concrete properties (slump) have been investigated.     

The assessment of ceramic and mixed recycled aggregates for high strength and low shrinkage concretes

Very few studies on recycled aggregate concretes (RC) have been extended to the use of recycled ceramic and mixed aggregates in relation with high strength concretes. In the main they concentrate only on the analysis of the physical and mechanical properties. This study deals with the investigation of the influence that different percentages (up to 30% substitution for natural aggregates) of high porous ceramic and mixed recycled aggregates have over the plastic, autogenous and drying shrinkage of the concretes. The physical and mechanical properties as well as the chloride resistance were also determine in order to assess the viability of the use of ceramic and mixed recycled aggregates in high strength concretes. The results revealed that the employment of highly porous recycled aggregates reduced the plastic and autogenous shrinkage values of the concrete with respect to those obtained by conventional concrete (CC). Although the total drying shrinkage of the recycled concrete proved to be 25% higher than that of the CC concrete, the CC concrete had in fact a higher shrinkage value than that of the RC from 7 to 150 days of drying. It can be concluded that the RC concrete produced employing up to 30% of fine ceramic aggregates (FCA, with 12% of absorption capacity) achieved the lowest shrinkage values and higher mechanical and chloride ion resistance. In addition, the concrete produced with low percentage (10–15%) of recycled mixed aggregates also had similar properties to conventional concrete.     

Influence of field recycled coarse aggregate on properties of concrete

This paper investigates the influence of different amounts of recycled coarse aggregates obtained from a demolished RCC culvert 15 years old on the properties of recycled aggregate concrete (RAC). A new term called “coarse aggregate replacement ratio (CRR)” is introduced and is defined as the ratio of weight of recycled coarse aggregate to the total weight of coarse aggregate in a concrete mix. To analyze the behaviour of concrete in both the fresh and hardened state, a coarse aggregate replacement ratio of 0, 0.25, 0.50 and 1.0 are adopted in the concrete mixes. The properties namely compressive and indirect tensile strengths, modulus of elasticity, water absorption, volume of voids, density of hardened concrete and depth of chloride penetration are studied. From the experimental results it is observed that the concrete cured in air after 7 days of wet curing shows better strength than concrete cured completely under water for 28 days for all coarse aggregate replacement ratios. The volume of voids and water absorption of recycled aggregate concrete are 2.61 and 1.82% higher than those of normal concrete due to the high absorption capacity of old mortar adhered to recycled aggregates. The relationships among compressive strength, tensile strengths and modulus of elasticity are developed and verified with the models reported in the literature for both normal and recycled aggregate concrete. In addition, the non-destructive testing parameters such as rebound number and UPV (Ultrasonic pulse velocity) are reported. The study demonstrates the potential use of field recycled coarse aggregates (RCA) in concrete.     

How do recycled concrete aggregates modify the shrinkage and self-healing properties?

This paper presents the main results of a research carried out to analyze the mechanical properties, intrinsic permeability, drying shrinkage, carbonation, and the self-healing potential of concrete incorporating recycled concrete aggregates. The recycled concrete mixtures were designed by replacing natural aggregates with 0%, 30%, and 100% of recycled concrete gravel (RG) and 30% of recycled concrete sand (RS). The water to equivalent binder ratio was kept constant and recycled concrete aggregates were initially at saturated surface dried (SSD) state. The contribution of the porosity of natural and recycled aggregates to the porosity of concrete was estimated to understand the evolution of the intrinsic permeability and the open porosity. At long term, the maximum variation of drying shrinkage magnitude due to recycled concrete gravels did not exceed 15%. The correlation between drying shrinkage and mass-loss through “drying depth” concept showed that recycled concrete aggregates are affected by drying as soon as concrete is exposed to desiccation. A good correlation between 1-day compressive strength and 18-month carbonation depth was observed. The recycled concrete aggregates presented a good potential for self-healing as the relative recovery of cracks reached up to 60%.     

Short and long-term behavior of structural concrete with recycled concrete aggregate

Recycling concrete construction waste is a promising way towards sustainable construction. Coarse recycled concrete aggregates have been widely studied in recent years, however only few data have been reported on the use of fine recycled aggregates. Moreover, a lack of reliable data on long-term properties of recycled aggregate concrete has to be pointed out.In this paper the effects of both fine and coarse recycled concrete aggregates on short and long-term mechanical and physical properties of new structural concrete are investigated. The studied concrete mixes have been designed by adjusting and selecting the content and grain size distribution of concrete waste with the goal to obtain medium–high compressive strength with high content of recycled aggregates (ranging from 27% to 63.5% of total amount of aggregates).Time-dependent properties, such as shrinkage and creep, combined with porosity measurements and mechanical investigations are reported as fundamental features to assess structural concrete behavior.     

The role of 0–2 mm fine recycled concrete aggregate on the compressive and splitting tensile strengths of recycled concrete aggregate concrete

The aim of this study is to investigate the role of 0–2 mm fine aggregate on the compressive and splitting tensile strengths of recycled concrete aggregate (RCA) concrete with normal and high strengths. Normal coarse and fine aggregates were substituted with the same grading of RCAs in two normal and high strength concrete mixtures. In addition, to keep the same slump value for all mixes, additional water or superplasticizer were used in the RCA concretes. The compressive and splitting tensile strengths were measured at 3, 7 and 28 days. Test results show that coarse and fine RCAs, which were achieved from a parent concrete with 30 MPa compressive strength, have about 11.5 and 3.5 times higher water absorption than normal coarse and fine aggregates, respectively. The density of RCAs was about 20% less than normal aggregates, and, hence, the density of RCA concrete was about 8–13.5% less than normal aggregate concrete. The use of RCA instead of normal aggregates reduced the compressive and splitting tensile strengths in both normal and high strength concrete. The reduction in the splitting tensile strength was more pronounced than for the compressive strength. However, both strengths could be improved by incorporating silica fume and/or normal fine aggregates of 0–2 mm size in the RCA concrete mixture. The positive effect of the contribution of normal sand of 0–2 mm in RCA concrete is more pronounced in the compressive strength of a normal strength concrete and in the splitting tensile strength of high strength concrete. In addition, some equation predictions of the splitting tensile strength from compressive strength are recommended for both normal and RCA concretes.     

Use of paraffin impregnated lightweight aggregates to improve thermal properties of concrete panels

In this study, the effect of aggregates impregnated with phase change material (paraffin type) on properties of concrete is investigated. The experimental series consists of two stages. The first stage is to investigate the techniques used to impregnate phase changed material (paraffin type) into lightweight aggregates and the properties of aggregates with paraffin inside (PLA). Two impregnation techniques are introduced, (1) heat only and (2) heat and pressure (autoclaving). Using the obtained results, the aggregate with the highest level of impregnation in the shortest time is selected to use in the concrete production process of the next stage. In the second stage, the properties of concrete mixed with non-paraffin and paraffin impregnated lightweight aggregates (PLA) at different proportions are investigated. The experimental series include density and absorption, compressive strength, thermal storage (and insulation) and sound transmission loss. Results in aggregate level show the increase in specific gravity and the decrease in absorption with paraffin inserted into aggregates. In concrete form, the density, compressive strength and sound insulation are found to increase with the PLA replacement ratio. The sound transmission loss, on the other hand, becomes less efficient with increasing PLA replacement ratio.     

Properties of self-compacting concrete prepared with recycled glass aggregate

The effects of recycled glass (RG) cullet on fresh and hardened properties of self-compacting concrete (SCC) were investigated. RG was used to replace river sand (in proportions of 10%, 20% and 30%), and 10 mm granite (5%, 10% and 15%) in making the SCC concrete mixes. Fly ash was used in the concrete mixes to suppress the potential alkali-silica reaction. The experimental results showed that the slump flow, blocking ratio, air content of the RG–SCC mixes increased with increasing recycled glass content. The compressive strength, tensile splitting strength and static modulus of elasticity of the RG–SCC mixes were decreased with an increase in recycled glass aggregate content. Moreover, the resistance to chloride ion penetration increased and the drying shrinkage of the RG–SCC mixes decreased when the recycled glass content increased. The results showed that it is feasible to produce SCC with recycled glass cullet.     

Creep and drying shrinkage characteristics of concrete produced with coarse recycled concrete aggregate

Laboratory tests are performed to investigate the effects of a new method of mixture proportioning on the creep and shrinkage characteristics of concrete made with recycled concrete aggregate (RCA). In this method, RCA is treated as a two component composite material consisting of residual mortar and natural aggregate; accordingly, when proportioning the concrete mixture, the relative amount and properties of each component are individually considered. The test variables include the mixture proportioning method, and the aggregate type. The results show that the amounts of creep and shrinkage in concretes made with coarse RCA, and proportioned by the new method, are comparable to, or even lower than, those in similar concretes made entirely with natural aggregates. Furthermore, it is demonstrated that by applying the proposed “residual mortar factor” to the existing ACI and CEB methods for calculating creep or shrinkage of conventional concrete, these methods could be also applied to predict the creep and shrinkage of RCA-concrete.     

再生粗骨料硅烷浸渍处理对混凝土介质传输性能的影响

由于残余砂浆的存在,再生粗骨料的物理力学指标远不及天然骨料,致使再生混凝土力学和耐久性能较差;此外,水分及有害离子侵入混凝土内部是引起混凝土材料性能劣化的主要原因。本试验用质量分数为8wt%的硅烷乳液浸渍强化再生粗骨料,通过抗压强度、毛细吸水和抗氯离子侵蚀试验对硅烷浸渍前后不同骨料质量取代率(0%、30%、50%)的再生混凝土介质传输性能进行了研究,最后利用SEM对再生混凝土内部的微观结构进行分析。试验结果表明,硅烷浸渍处理再生粗骨料的吸水率显著降低,由其制备的混凝土强度稍有所下降;再生混凝土毛细累积吸水量明显减少,且抗氯盐侵蚀性能显著提高,其中骨料质量取代率为50%的再生混凝土浸渍处理后氯离子扩散系数降低了37.5%。研究表明,硅烷浸渍处理再生粗骨料是提高再生混凝土耐久性的有效途径。      

Effect of absorption of limestone aggregates on strength and slump loss of concrete

Slump loss of concrete is very important in construction practice particularly with ready-mixed concrete. It is believed that slump loss occurs due to reduction of mixing water caused by aggregate absorption, evaporation, and cement hydration. In this study, the effect of absorption of limestone aggregates on the effective w/c ratio and on the strength and slump loss of concrete was investigated. It was found that the absorption of dry aggregates in all concrete mixes considered in this study occurred mainly in the first 15 min after the start of mixing and diminished substantially thereafter. The rate of slump loss of concrete was almost identical for mixes with dry and wet aggregates, even when setting time was extended. The results indicated that limestone aggregates used in this study with an absorption capacity of 1.3–1.9% by weight can absorb about 75% of their absorption capacity when mixed in concrete. The remaining 25% will add to the free water, thus increasing the effective w/c ratio. This phenomenon was demonstrated by the increased initial slump and decreased compressive strength of mixes with dry aggregates compared to those with wet aggregates.     

Reduction of the cement content in mortars made with fine concrete aggregates

This study’s main objective is to show the viability of reducing the cement content of mortars by incorporating fine crushed concrete aggregates whilst simultaneously maintaining a good performance in terms of functional requisites. The advantages of this, if the results are positive, are both environmental and economic: less energy is consumed in cement manufacture and the mortars’ direct costs are lower. To evaluate the hypothetical binding characteristics of concrete fines incorporated in mortars, and thus allow a cement consumption reduction, various standard tests were performed to quantify their most important properties (e.g. mechanical strength, water-related performance, cracking susceptibility, shrinkage) and compare them with those of a reference mortar containing no recycled fines and not reducing the cement content.     

Pore characterization of manufactured aggregates: recycled concrete aggregates and lightweight aggregates

Accurate characterization of aggregates plays an important role in mixture proportioning of concrete mixes. Decisions made during the concrete design phase in terms of characterization techniques adopted for quantification of specific gravity or water absorption affect the development of fresh properties during the construction phase as well as impacting the long term performance of concrete. Manufactured aggregates such as recycled concrete aggregates (RCA) and lightweight aggregate (LWA) are more absorptive than natural aggregate. Due to the thrust on construction of sustainable structures usage of LWA and RCA has increased significantly in the last decade. In this study, standard ASTM techniques adopted for porosity and specific gravity measurement of aggregates were compared with automated testing equipment such as the helium pycnometer and the envelope density analyzer. Porosity of different aggregates obtained using different test methods was compared with image analysis. Pore diameter characterization of different RCA was conducted using image analysis.     

Influence of steam curing on the pore structures and mechanical properties of fly-ash high performance concrete prepared with recycled aggregates

In this research work, High Performance Concrete (HPC) was produced employing 30% of fly ash and 70% of Portland cement as binder materials. Three types of coarse recycled concrete aggregates (RCA) sourced from medium to high strength concretes were employed as 100% replacement of natural aggregates for recycled aggregate concrete (RAC) production. The specimens of four types of concretes (natural aggregate concrete (NAC) and three RACs) were subjected to initial steam curing besides the conventional curing process. The use of high quality RCA (>100 MPa) in HPC produced RAC with similar or improved pore structures, compressive and splitting tensile strengths, and modulus of elasticity to those of NAC. It was determined that the mechanical and physical behaviour of HPC decreased with the reduction of RCA quality. Nonetheless steam-cured RACs had greater reductions of porosity up to 90 days than NAC, which led to lower capillary pore volume.     

Durability performance of concrete made with fine recycled concrete aggregates

Fine recycled aggregates are seen as the last choice in recycling for concrete production. Many references quote their detrimental influence on the most important characteristics of concrete: compressive and tensile strength; modulus of elasticity; water absorption; shrinkage; carbonation and chloride penetration. These two last characteristics are fundamental in terms of the long-term durability of reinforced or prestressed concrete. In the experimental research carried out at IST, part of which has already been published, different concrete mixes (with increasing rates of substitution of fine natural aggregates – sand – with fine recycled aggregates from crushed concrete) were prepared and tested. The results were then compared with those for a reference concrete with exactly the same composition and grading curve, but with no recycled aggregates. This paper presents the main results of this research for water absorption by immersion and capillarity, chloride penetration (by means of the chloride migration coefficient), and carbonation resistance, drawing some conclusions on the feasibility of using this type of aggregate in structural concrete, while taking into account any ensuing obvious positive environmental impact.     

Restrained shrinkage cracking of recycled aggregate concrete

The increase in drying shrinkage and decrease in tensile properties of concrete proportioned with recycled concrete aggregate (RCA) can result in a high risk of cracking under restrained conditions. However, the reduction of the modulus of elasticity of such concrete, can lead to greater stress relaxation and reduction in cracking potential. An experimental program was undertaken to evaluate the effect of using RCA at high substitution rates of 50 and 100% (by vol.) on the cracking potential under restrained conditions. Four different types of coarse RCA, two binder types, and water-to-cementitious materials ratio (w/cm) of 0.37 and 0.40 were considered in the study. Mechanical properties, drying shrinkage, and cracking potential using the ring test were investigated. Test results indicated no cracking up to 35 days in the case of the reference mixture and the concrete prepared with 50% RCA replacement. The 28-day stress rate of such mixtures were limited to 0.12 MPa/day. Depending on the RCA type, the incorporation of 100% coarse RCA in a binary system made with 0.40 w/cm increased the 35-day cracking potential to up to 74%, with values of stress rate ranging from 0.25 to 0.34 MPa/day. The mixtures proportioned with 100% RCA developed tensile creep coefficient of 0.34–0.78 at the time of cracking compared to 0.34–0.36 for the reference concrete at the same age. However, greater elastic concrete strain and lower tensile strength resulted in reduced time to cracking at 100% RCA replacement, which was 9.0–11.0 days.     

A study of concrete properties using phyllite as coarse aggregates

Nowadays, industrial activities generate a huge amount of waste. One such activity is underground mining which generates phyllite wastes that are recycled as coarse aggregates for use in concrete production. Aggregate use in concrete is dependent on availability. This paper reports of an experimental study on some of the physical and mechanical properties of phyllite aggregate concrete as compared to granite (conventional) aggregate concrete. The obtained physical and mechanical properties of both aggregates for specific gravity, water absorption (%), dry density, aggregate impact value (%), aggregate crushing value (%), 10% fines, elongation index (%), flakiness index (%) and Los Angeles abrasion values satisfied minimum requirements for aggregates suitable for concrete production. Five mixes of concrete mix proportions designated M1, M2, M3, M4 and M5 were cast using phyllite and granite aggregates. A total of 400 concrete cubes and 210 modulus of rupture beams were cast and cured by total submerging in water for ages 3, 7, 14, 28, 56, 90, 180 and 360 days before compression and bending tests were performed. The results show that the trends in the development of compressive and bending strengths of plain phyllite concrete were similar to those in granite (conventional) aggregate concrete. However the compressive and bending strengths of phyllite concrete mixes were on the average 15–20% lower than those of the corresponding granite concrete mixes at all ages. The same concrete mix proportions gave lower concrete classes for phyllite compared to granite with the exception of the lowest grade. This was probably because the flakiness and elongation properties coupled with reactive materials in phyllite aggregates affect the absorption and bond characteristics of its concrete.     

Durability of recycled aggregate concrete prepared with carbonated recycled concrete aggregates

The mechanical properties of recycled aggregate concrete (RAC) incorporating carbonated recycled concrete aggregates (RCAs) have previously been reported. However, the durability of RAC prepared with carbonated RCAs remains to be accessed. In this study, the durability properties of RAC prepared with non-carbonated RCAs and carbonated RCAs, in terms of deformation (drying shrinkage), water absorption and permeability (bulk electrical conductivity, gas and chloride ion permeability), are presented. The experimental results indicated that: (i) the incorporation of the carbonated RCAs in RAC not only helped to reduce the water absorption of RAC, but also reduced its permeability; (ii) when 100% carbonated NRCAs was used, the improvement extent of impermeability was 15.1%, 36.4% and 42.4% for bulk electrical conductivity, chloride ion permeability and gas permeability, respectively. Comparing the results of the mechanical and durability properties, the CO₂ curing treatment of RCAs had a greater beneficial impact on the durability properties of the RAC; and (iii) there was a good correlation between the water absorption of RAC and its permeability indicators. The water absorption value of RAC may be used as a criterion of the durability of RAC.