Concrete with recycled aggregates: the Portuguese experimental research

The main objective of this study is to define expedient procedures to estimate the properties of structural concrete that contains recycled aggregates. Experimental results from Portuguese research, most of which supervised by the first author, were used to establish a relationship between some properties of hardened concrete (compressive strength, splitting and flexural tensile strength, modulus of elasticity, abrasion resistance, shrinkage, water absorption, carbonation penetration and chloride penetration) and the density and water absorption of the aggregates’ mixture and also the compressive strength of concrete at the age of 7 days. The workability and density were also analysed for fresh concrete. The graphic analysis of each property shows the relationship between those for recycled aggregate concrete (RAC) mixes and a reference mix using natural aggregates only (RC). The density and water absorption of all the aggregates in the mixture, for each substitution rate, were calculated in order to represent the exact proportion of each type of aggregate (natural and recycled). This method proved to be viable to estimate the variation of the properties of concrete with recycled aggregates by obtaining results for the three parameters mentioned above. This innovative procedure can contribute to increasing the use of recycled aggregates in the construction sector and make it a sustainable activity.     

Structural concrete with incorporation of coarse recycled concrete and ceramic aggregates: durability performance

The growing difficulty in obtaining natural coarse aggregates (NCA) for the production of concrete, associated to the environmental issues and social costs that the uncontrolled extraction of natural aggregates creates, led to a search for feasible alternatives. One of the possible paths is to reuse construction and demolition waste (CDW) as aggregates to incorporate into the production of new concrete. Therefore, a vast and detailed experimental campaign was implemented at Instituto Superior Técnico (IST), which aimed at determining the viability of incorporating coarse aggregates from concrete and ceramic brick wall debris, in the production of a new concrete, with properties acceptable for its use in new reinforced and pre-stressed structures. In the experimental campaign different compositions were studied by incorporating pre-determined percentages of recycled coarse concrete aggregates and recycled coarse ceramic plus mortar particles, and the main mechanical, deformability and durability properties were quantified, by comparison with a conventional reference concrete (RC). In this article, these results are presented in terms of the durability performance of concrete, namely water absorption, carbonation and chlorides penetration resistance.     

Influence of field recycled coarse aggregate on properties of concrete

This paper investigates the influence of different amounts of recycled coarse aggregates obtained from a demolished RCC culvert 15 years old on the properties of recycled aggregate concrete (RAC). A new term called “coarse aggregate replacement ratio (CRR)” is introduced and is defined as the ratio of weight of recycled coarse aggregate to the total weight of coarse aggregate in a concrete mix. To analyze the behaviour of concrete in both the fresh and hardened state, a coarse aggregate replacement ratio of 0, 0.25, 0.50 and 1.0 are adopted in the concrete mixes. The properties namely compressive and indirect tensile strengths, modulus of elasticity, water absorption, volume of voids, density of hardened concrete and depth of chloride penetration are studied. From the experimental results it is observed that the concrete cured in air after 7 days of wet curing shows better strength than concrete cured completely under water for 28 days for all coarse aggregate replacement ratios. The volume of voids and water absorption of recycled aggregate concrete are 2.61 and 1.82% higher than those of normal concrete due to the high absorption capacity of old mortar adhered to recycled aggregates. The relationships among compressive strength, tensile strengths and modulus of elasticity are developed and verified with the models reported in the literature for both normal and recycled aggregate concrete. In addition, the non-destructive testing parameters such as rebound number and UPV (Ultrasonic pulse velocity) are reported. The study demonstrates the potential use of field recycled coarse aggregates (RCA) in concrete.     

How do recycled concrete aggregates modify the shrinkage and self-healing properties?

This paper presents the main results of a research carried out to analyze the mechanical properties, intrinsic permeability, drying shrinkage, carbonation, and the self-healing potential of concrete incorporating recycled concrete aggregates. The recycled concrete mixtures were designed by replacing natural aggregates with 0%, 30%, and 100% of recycled concrete gravel (RG) and 30% of recycled concrete sand (RS). The water to equivalent binder ratio was kept constant and recycled concrete aggregates were initially at saturated surface dried (SSD) state. The contribution of the porosity of natural and recycled aggregates to the porosity of concrete was estimated to understand the evolution of the intrinsic permeability and the open porosity. At long term, the maximum variation of drying shrinkage magnitude due to recycled concrete gravels did not exceed 15%. The correlation between drying shrinkage and mass-loss through “drying depth” concept showed that recycled concrete aggregates are affected by drying as soon as concrete is exposed to desiccation. A good correlation between 1-day compressive strength and 18-month carbonation depth was observed. The recycled concrete aggregates presented a good potential for self-healing as the relative recovery of cracks reached up to 60%.     

再生粗骨料硅烷浸渍处理对混凝土介质传输性能的影响

由于残余砂浆的存在,再生粗骨料的物理力学指标远不及天然骨料,致使再生混凝土力学和耐久性能较差;此外,水分及有害离子侵入混凝土内部是引起混凝土材料性能劣化的主要原因。本试验用质量分数为8wt%的硅烷乳液浸渍强化再生粗骨料,通过抗压强度、毛细吸水和抗氯离子侵蚀试验对硅烷浸渍前后不同骨料质量取代率(0%、30%、50%)的再生混凝土介质传输性能进行了研究,最后利用SEM对再生混凝土内部的微观结构进行分析。试验结果表明,硅烷浸渍处理再生粗骨料的吸水率显著降低,由其制备的混凝土强度稍有所下降;再生混凝土毛细累积吸水量明显减少,且抗氯盐侵蚀性能显著提高,其中骨料质量取代率为50%的再生混凝土浸渍处理后氯离子扩散系数降低了37.5%。研究表明,硅烷浸渍处理再生粗骨料是提高再生混凝土耐久性的有效途径。      

Mechanical and durability properties of concrete using contaminated recycled aggregates

The degradation of concrete structures due to chlorides and sulphates penetration is of obvious importance in civil engineering as having major impact on structural durability. In this paper, the results of an investigation on the effect of contaminated crushed concrete aggregates on mechanical properties and durability of recycled concrete are presented. Natural aggregates concrete (NC) slabs were cured in water, sea water, chloride solutions or sulphate solutions and then crushed to obtain virgin and contaminated (polluted) recycled aggregates. The properties of natural (NA) and recycled aggregates (RA) and the mechanical properties and durability performances of a new concrete made from 100% of RA are analysed. The results show that contaminated RA are much sensitive to chlorides than sulphates and are rapidly leached when soaked into water. Significant differences were observed between the properties of original and new concrete and the results clearly show the necessity of taking these contaminations into account.     

Carbonation behaviour of recycled aggregate concrete

This paper reviews the effect of incorporating recycled aggregates, sourced from construction and demolition waste, on the carbonation behaviour of concrete. It identifies various influencing aspects related to the use of recycled aggregates, such as replacement level, size and origin, as well as the influence of curing conditions, use of chemical admixtures and additions, on carbonation over a long period of time. A statistical analysis on the effect of introducing increasing amounts of recycled aggregates on the carbonation depth and coefficient of accelerated carbonation is presented. This paper also presents the use of existing methodologies to estimate the required accelerated carbonation resistance of a reinforced recycled aggregate concrete exposed to natural carbonation conditions with the use of accelerated carbonation tests. Results show clear increasing carbonation depths with increasing replacement levels when recycled aggregate concrete mixes are made with a similar mix design to that of the control natural aggregate concrete. The relationship between the compressive strength and coefficients of accelerated carbonation is similar between the control concrete and the recycled aggregate concrete mixes.     

Properties of concrete prepared with PVA-impregnated recycled concrete aggregates

This paper reports an experimental study to improve the properties of recycled concrete aggregates (RCA) by their impregnation with polyvinyl alcohol (PVA). The effects of PVA on the development of strength and durability properties of the recycled aggregate concrete were evaluated. The experimental investigation was conducted in two parts. Firstly, the optimal concentration of PVA solution required to improve the recycled aggregates was determined. The RCA was soaked in 6%, 8%, 10%, 12% PVA solutions, and impregnation was conducted under a controlled laboratory environment. Density, crushing value (10% fines value), and water absorption of the PVA impregnated RCA (PI-RCA) were determined. Secondly, the slump, slump loss, compressive and tensile splitting strength, dimensional change (shrinkage) and chloride penetrability of the concretes prepared with the RCA that had been impregnated with the optimal (10%) PVA concentration were determined. It was found that the 10% fines value of the PI-RCA was higher, and the water absorption of the PI-RCA were lower when compared to the untreated RCA. The results show that there was not only an improvement in the mechanical properties of the concrete made with PI-RCA, but also the shrinkage of PI-RCA decreased while the resistance to chloride-ion penetration of the concrete produced increased.     

Caractérisation de la durabilité des bétons recyclés à base de gros et fins granulats de briques et de béton concassés

Among the transport phenomena, water absorption, water permeability and shrinkage prove to be of primary and great importance for the evaluation of durability of recycled concrete with coarse and fine recycled aggregates. Either coarse aggregates, fine aggregates or both coarse and fine aggregates were partially replaced (25, 50, 75 and 100%) with crushed concrete and brick aggregates. The results indicate that water absorption is high and water permeability can be double that of concrete made with 100% natural aggregate concrete. This study also showed that recycled concrete mix having the highest water absorption and water permeably corresponds always to the mix with the highest shrinkage. The physical and mechanical properties of recycled concretes seem to be acceptable.     

Durability of recycled aggregate concrete prepared with carbonated recycled concrete aggregates

The mechanical properties of recycled aggregate concrete (RAC) incorporating carbonated recycled concrete aggregates (RCAs) have previously been reported. However, the durability of RAC prepared with carbonated RCAs remains to be accessed. In this study, the durability properties of RAC prepared with non-carbonated RCAs and carbonated RCAs, in terms of deformation (drying shrinkage), water absorption and permeability (bulk electrical conductivity, gas and chloride ion permeability), are presented. The experimental results indicated that: (i) the incorporation of the carbonated RCAs in RAC not only helped to reduce the water absorption of RAC, but also reduced its permeability; (ii) when 100% carbonated NRCAs was used, the improvement extent of impermeability was 15.1%, 36.4% and 42.4% for bulk electrical conductivity, chloride ion permeability and gas permeability, respectively. Comparing the results of the mechanical and durability properties, the CO₂ curing treatment of RCAs had a greater beneficial impact on the durability properties of the RAC; and (iii) there was a good correlation between the water absorption of RAC and its permeability indicators. The water absorption value of RAC may be used as a criterion of the durability of RAC.     

Properties of self-compacting concrete prepared with coarse and fine recycled concrete aggregates

In this study, the fresh and hardened properties of self-compacting concrete (SCC) using recycled concrete aggregate as both coarse and fine aggregates were evaluated. Three series of SCC mixtures were prepared with 100% coarse recycled aggregates, and different levels of fine recycled aggregates were used to replace river sand. The cement content was kept constant for all concrete mixtures. The SCC mixtures were prepared with 0, 25, 50, 75 and 100% fine recycled aggregates, the corresponding water-to-binder ratios (W/B) were 0.53 and 0.44 for the SCC mixtures in Series I and II, respectively. The SCC mixtures in Series III were prepared with 100% recycled concrete aggregates (both coarse and fine) but three different W/B ratios of 0.44, 0.40 and 0.35 were used. Different tests covering fresh, hardened and durability properties of these SCC mixtures were executed. The results indicate that the properties of the SCCs made from river sand and crushed fine recycled aggregates showed only slight differences. The feasibility of utilizing fine and coarse recycled aggregates with rejected fly ash and Class F fly ash for self-compacting concrete has been demonstrated.     

Influence of industrially produced recycled aggregates on flow properties of concrete

This research aims at evaluating the main risks for the durability of concrete made of industrially produced recycled aggregates called Recycled Aggregate Concrete (RAC). A characterisation of recycled aggregates is performed and their peculiarities are highlighted. A comparison between the behaviour of RAC and that of ordinary natural aggregate concrete is carried out. The influence of both the composition and the curing conditions is discussed. The durability study is focused on the assessment of parameters representing the porous structure and concrete characteristics. Because of the high total water/cement ratio of RAC, their flow properties control their durability. It is established that RAC are characterised by significantly higher water absorption and air permeability. The diffusion of the carbon dioxide is faster, too. That leads to a weaker resistance of RAC to environmental attacks. Since the main durability problems are caused by the fine recycled fraction, its use needs to be restricted. Another way to increase RAC durability seems to be the extended curing in wet environment.     

Durability of recycled aggregate concrete designed with equivalent mortar volume method

Results of a comprehensive investigation about the durability of structural-grade concrete made with recycled concrete aggregate (RCA) are presented. The RCA-concrete mixes were proportioned using a new concrete mix design method, termed the equivalent mortar volume (EMV) method. The EMV method is based on the hypothesis that RCA is a composite material comprising mortar and natural aggregate; therefore, when proportioning a concrete mixture containing RCA, one must account for the relative amount and properties of each the two components and adjust both the fresh coarse aggregate and fresh paste content of the mix accordingly. Tests were conducted to study the freeze–thaw, chloride penetration and carbonation resistances of the mixes proportioned by the EMV method and by the conventional method. Results of the test showed that RCA-concrete mixes proportioned by the EMV method have higher resistance to freeze–thaw action, chloride penetration and carbonation than those designed with the conventional method, and they satisfy the current requirements for concrete exposed to severe environments.     

Mechanical behaviour of concrete made with fine recycled concrete aggregates

This paper concerns the use of fine recycled concrete aggregates to partially or globally replace natural fine aggregates (sand) in the production of structural concrete. To evaluate the viability of this process, an experimental campaign was implemented in order to monitor the mechanical behaviour of such concrete. The results of the following tests are reported: compressive strength, split tensile strength, modulus of elasticity and abrasion resistance. From these results, it is reasonable to assume that the use of fine recycled concrete aggregates does not jeopardize the mechanical properties of concrete, for replacement ratios up to 30%.     

The effect of superplasticizers on the mechanical performance of concrete made with fine recycled concrete aggregates

It is considered that using crushed recycled concrete as aggregate for concrete production is a viable alternative to dumping and would help to conserve abiotic resources. This use has fundamentally been based on the coarse fraction because the fine fraction is likely to degrade the performance of the resulting concrete. This paper presents results from a research work undertaken at Instituto Superior Técnico (IST), Lisbon, Portugal, in which the effects of incorporating two types of superplasticizer on the mechanical performance of concrete containing fine recycled aggregate were evaluated. The purpose was to see if the addition of superplasticizer would offset the detrimental effects associated with the use of fine recycled concrete aggregate.The experimental programme is described and the results of tests for splitting tensile strength, modulus of elasticity and abrasion resistance are presented. The relative performance of concrete made with recycled aggregate was found to decrease. However, the same concrete with admixtures in general exhibited a better mechanical performance than the reference mixes without admixtures or with a less active superplasticizer. Therefore, it is argued that the mechanical performance of concrete made with fine recycled concrete aggregates can be as good as that of conventional concrete, if superplasticizers are used to reduce the water–cement ratio of the former concrete.     

Water absorption of fine recycled aggregates: effective determination by a method based on electrical conductivity

The high absorption of fine recycled aggregates is indicated as the main difference with respect to fine natural aggregates. This property determines the extra amount of water to be added during mixing to avoid a loss in workability when these aggregates are used for making concrete. Although several methods have been proposed for its determination, none of them has been standardized or has achieved full consensus. In this paper, a method for the determination of absorption based on electrical conductivity is applied. The results from this method and other particular methods proposed in the literature for this type of aggregate are analyzed and compared regarding their representativeness. The outcomes of this study show the suitability of the conductivity method for the effective determination of water absorption of fine recycled concrete aggregate, with relatively low variation and incidence of the operator.     

Prediction model of carbonation depth for recycled aggregate concrete

The prediction of carbonation depth for recycled aggregate concrete (RAC) is investigated in this paper. The existing prediction models were evaluated, and it showed that the coefficient of variation (COV) of model error for the existing models is high. By introducing the weighed water absorption of aggregates, the COV of model error can be effectively decreased. Compared with the existing models, the proposed model can predict more accurate carbonation depths. For RAC specimens, compared with the fib model and Xiao and Lei's model-a, the COV of model error of the proposed model is 0.36 which is decreased by 33.3%, and when compared with Xiao and Lei's model-b and Silva et al.’s model, the corresponding decreases are 55.2% and 16.2%. Finally, the proposed model is validated by a 10-year-old carbonation experiment, which indicates that the proposed model is reasonable and can be applied to predict the carbonation depth of RAC.     

Short and long-term behavior of structural concrete with recycled concrete aggregate

Recycling concrete construction waste is a promising way towards sustainable construction. Coarse recycled concrete aggregates have been widely studied in recent years, however only few data have been reported on the use of fine recycled aggregates. Moreover, a lack of reliable data on long-term properties of recycled aggregate concrete has to be pointed out.In this paper the effects of both fine and coarse recycled concrete aggregates on short and long-term mechanical and physical properties of new structural concrete are investigated. The studied concrete mixes have been designed by adjusting and selecting the content and grain size distribution of concrete waste with the goal to obtain medium–high compressive strength with high content of recycled aggregates (ranging from 27% to 63.5% of total amount of aggregates).Time-dependent properties, such as shrinkage and creep, combined with porosity measurements and mechanical investigations are reported as fundamental features to assess structural concrete behavior.     

Assessment of mechanical properties of concrete incorporating carbonated recycled concrete aggregates

An accelerated carbonation technique was employed to strengthen the quality of recycled concrete aggregates (RCAs) in this study. The properties of the carbonated RCAs and their influence on the mechanical properties of new concrete were then evaluated. Two types of RCAs, an old type of RCAs sourced from demolished old buildings and a new type of RCAs derived from a designed concrete mixture, were used. The chosen RCAs were firstly carbonated for 24 h in a carbonation chamber with a 100% CO₂ concentration at a pressure level of 0.1 Bar and 5.0 Bar, respectively. The experimental results showed that the properties of RCAs were improved after the carbonation treatment. This resulted in performance enhancement of the new concrete prepared with the carbonated RCAs, especially an obvious increase of the mechanical strengths for the concrete prepared with the 100% carbonated new RCAs. Moreover, the replacement percentage of natural aggregates by the carbonated RCAs can be increased to 60% with an insignificant reduction in the mechanical properties of the new concrete.     

Effect of ground fly ash and ground bagasse ash on the durability of recycled aggregate concrete

This research aims to study the effect of ground fly ash (GFA) and ground bagasse ash (GBA) on the durability of recycled aggregate concrete. Recycled aggregate concrete was produced with recycled aggregate to fully replace crushed limestone in the mix proportion of conventional concrete (CON) and GFA and GBA were used to partially replace Portland cement type I at the rate of 20%, 35%, and 50% by weight of binder. Compressive strength, water permeability, chloride penetration depth, and expansion by sulfate attack on concretes were investigated.The results reveal that the use of GFA and GBA to partially replace cement in recycled aggregate concrete was highly effective in improving the durability of recycled aggregate concrete. The suitable replacement of GFA or GBA in recycled aggregate concrete to obtain the suitable compressive strength, low water permeability, high chloride penetration resistance, and high sulfate resistance is 20% by weight of binder.