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预热对制备SHS陶瓷内衬钢管的影响 总被引:2,自引:0,他引:2
采用重力分离SHS法制备陶瓷内衬钢管,研究了预热温度对SHS反应过程中内衬管质量的影响。实验发现,粉末和管才预热都有助于SHS反应和提高复合管质量。粉末预热温度过低,内衬管表面不光滑且存在大量气孔,复合管力学性能低;粉末预热温度过高,添加剂CrO3提前分解,SHS反应变慢,反应进行到最后阶段多余铁水和陶瓷不能从和内流出,使管头堵塞或内径变细,甚至造成废品。在本实验条件下,粉末烘干温度为120℃,烘 相似文献
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为解决陶瓷侧壁衬、陶瓷上下板衬和陶瓷文丘里管先后损坏问题.侧壁衬改成30铸钢与DXRE耐磨焊条堆焊结构;上下衬板改为由普通碳素钢板与合金钢板用螺栓连接,并在钢板之间充填乐秦596粘结剂;文丘里管材质改为20号渗碳淬火钢,均取得了满意的效果。 相似文献
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稀土对SHS陶瓷涂层影响的研究 总被引:4,自引:1,他引:3
本文研究了稀土对两种组成的SHS(Self-propagatingHighTemperatureSynthesis)陶瓷涂层的影响。试验得出稀土可改善正常配比陶瓷涂层的组织形态,减少涂层孔隙,提高金属—陶瓷涂层复合管的力学性能和抗热冲击性;相反,对含SiO2组成的涂层组织形态和相应复合管力学性能产生不利影响 相似文献
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加砷及加硼HSn70—1管抗污性和耐蚀性的研究 总被引:1,自引:0,他引:1
凌劲松 《金属材料与冶金工程》1997,(1):26-28
总结了HSn70-1和HSn70-1管在海南榆林海洋试验站全浸半年及1年后的抗污和耐性能。HSn70-1管在加砷的同时加入微量硼,改变了“氧化铜膜的缺陷结构”,硼还能填充到晶界和双空位处,阻碍了锌沿晶界和双空位迁移。从而使铜合金的抗污和耐性能是到显著增强。 相似文献
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研究了在离心力场的作用下,采用自蔓延高温合成法(SHS)在钢管内壁涂敷氧化物陶瓷层的致密化机制。研究结果表明,随着离心力的增加,陶恣层及过渡层的致密化情况得到明显改善。离心力的数值的变化是影响陶瓷涂层致密化的重要参数。 相似文献
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制备陶瓷内衬复合钢管的SHS离心机 总被引:9,自引:0,他引:9
通过JS-1型SHS离心机的研制,介绍了该机的组成与结构特点,简述了在设计制造中的几个主要问题。实践证明,该机可成功地制备内径为50 ̄200mm,长度在100 ̄2000mm之间的中小型的陶瓷内衬复合钢管。 相似文献
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研究了在石墨管中衬钽石金属的方法并用于原子吸收分析GSD化探标准样,结果表明该法测定微量稀土灵敏高、结果准确,钽片使用寿命长。 相似文献
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油层套管射孔性能的材料判据研究 总被引:2,自引:0,他引:2
介绍了油层套管经受射孔操作的过程,射孔对套管的要求,检评套管射孔性能的传统实验方法。提出了用材料性能检评油层套管射孔性能的方法和判据。 相似文献
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介绍了4Y32铝合金特性,结合试制生产情况阐述了4Y32-T6铝合金管材熔铸工艺、均匀化退火工艺、挤压工艺、热处理工艺制度等,为工业化生产4Y32-T6管材提供了依据。 相似文献
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《Baosteel Technical Research》2011,5(4):60-64
Compared with the traditional wet-type de-dusting technology,the dry-type de-dusting technology is considered to be environmentally friendly and energy-saving.However,the pipes carrying the de-dusted blast furnace gas (BFG) tends to be corrosive more quickly and seriously.In order to investigate the reasons for the quick corrosion,the gas pipes and auxiliary bellows installed in Baosteel’s newly built BFG dry-type de-dusting system are studied.The corrosive properties of the condensed water,such as the pH value,are measured and analyzed.Meanwhile,various factors that may influence the corrosion rate of the pipes are studied by experiment.On the basis of the investigation and research,the causes of corrosion and leakage on the pipes are discovered.It is the process of dry de-dusting that is responsible,to a large extent,for the quick corrosion of the pipes.The equipment of spray tower is introduced and its effects are then discussed.This tower is designed to eliminate most of chloridion and neutralized the acid by spraying the alkaline water to the de-dusted gas flow.The practical operation shows that the tower helps to lessen the corrosiveness of the dry de-dusted gas effectively.The last part of this study analyzes the possible impacts of the dry-type de-dusting process of the newly built blast furnace (BF) on the main BFG piping which has been in the state of being corroded for years by estimating its potential corrosion rate,and some suggestions on maintenance are given as well. 相似文献
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离心自蔓延高温合成陶瓷内衬复合钢管的研究与应用 总被引:7,自引:0,他引:7
应用自蔓延高温合成技术和离心技术,制造了陶瓷内衬复合钢管,并分析了其制造原理,测试了其性能,复合钢管陶瓷层硬度高、耐磨性好,但孔隙率高,韧性低。在铝热剂中加入SiO2,可提高致密度,改善耐蚀性,加入ZrO2可提高断裂韧性。它应用于矿山输送矿浆管道上,使用效果很好。 相似文献
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20G厚壁高压锅炉管在按标准要求进行压扁检测时出现批量开裂现象,对其断口形貌、化学成分、力学性能、显微组织等进行检测,结果表明开裂是由于热处理工艺不当,铁素体没有完全奥氏体化所致,对此类厚壁高压锅炉管提出了相关切实可行的热处理工艺措施。 相似文献
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CAO Neng 《Baosteel Technical Research》2018,12(2):17-24
During the process of laying long-distance oil and gas transmission pipelines,the hot-induction-bend method is extensively used when the direction has to be changed.By considering the pipeline's ongoing processing and loading states during service,the pipeline that is generally used exhibits thicker walls than those that are observed in the line pipe.As such,during pipeline construction,hot-induction-bend and line pipes with different wall thickness are girth-welded.The chemical composition of hot-induction-bend and line pipes differs,with the carbon content being particularly higher in the hot-induction-bend pipe;it also depicts a higher carbon equivalent,which makes it possible to modify the girth of the pipe.In this study,using Baosteel's standard X70M UOE hotinduction-bend and line pipes,solid-wire automatic gas-metal-arc girth welding was performed and the performance of the girth-welded joint was evaluated.Furthermore,the weldability of the pipeline girth and the microstructure of the girth-welded joint were analyzed.The results reveal that Baosteel's standard UOE hot-induction-bend and line pipes exhibit good girth weldability,and their technical quality can be guaranteed in case of consumer fieldconstruction applications. 相似文献