High-temperature corrosion of Co-15Mo alloys containing ternary additions of Al in mixed-gas environments

The corrosion behavior of Co-15 at.% Mo alloys containing up to 20at.% Al in gaseous H ₂ -H ₂ O-H ₂ S mixtures was studied over the temperature range of 600–900°C. The corrosion kinetics of all alloys followed the parabolic rate law over the temperature range of interest. Corrosion resistance increased with increasing aluminum content. Complex scales formed on the alloys, consisting of an outer layer of cobalt sulfide and a heterophasic inner layer. Al ₂ O ₃ formed only at high temperatures in alloys having aluminum additions of 15at.% or more. The absence of Al ₂ O ₃ in some cases is due to the small volume fraction of the intermetallic phase CoAl in the alloys and the nature of the slow growth rate of Al ₂ O ₃.Improvement in corrosion resistance is attributed to the presence of a ternary sulfide, Al _0.55 Mo ₂ S ₄,and Al ₂ O ₃ in the inner layer.     

Preparation, microstructure and properties of molybdenum alloys reinforced by in-situ Al2O3 particles

The conventional molybdenum alloys, lacking of hard particles enhancing wear property, have relative poor wear resistance though they are widely used in wear parts. To resolve the above question, Mo alloys reinforced by in-situ Al₂O₃ particles are developed using powder metallurgy method. The in-situ α-Al₂O₃ particles in molybdenum matrix are obtained by the decomposition of aluminum nitrate after liquid-solid incorporation of MoO₂ and Al(NO₃)₃ aqueous solution. The α-Al₂O₃ particles well bonded with molybdenum distribute evenly in matrix of Mo alloys, which refine grains of alloys and increase hardness of alloys. The absolute density of alloy increases firstly and then decreases with the increase of Al₂O₃ content, while the relative density rises continuously. The friction coefficient of alloy, fluctuating around 0.5, is slightly influenced by Al₂O₃. However, the wear resistance of alloy obviously affected by the Al₂O₃ particles rises remarkably with the increasing of Al₂O₃ content. The Al₂O₃ particles can efficiently resist micro-cutting to protect molybdenum matrix, and therefore enhances the wear resistance of Mo alloy.     

Cu元素对Al-Zn-Mg-Er-Sc-Zr合金组织演变和腐蚀性能的影响

利用Cu元素的含量变化研究了Al₈Cu₄Er相的形成与演变规律及其对Al-Zn-Mg-Er-Sc-Zr合金腐蚀性能的影响。结果表明：随着Cu含量的增加,合金晶粒得到显著细化,但同时固溶态合金不同类型的残余相增多;Al₈Cu₄Er相与Al-Fe相存在伴生关系,二者通过Cu与Fe交互作用实现相的转化,且可表述为如下关系式：;不同成分合金的晶间腐蚀均表现出与残余相密切相关的点蚀特征,含Cu、Er的Al-Fe相虽然具有更小的腐蚀坑尺寸,但网状分布特征使腐蚀深度有所增加;而具有更好耐蚀性能的Al₈Cu₄Er则因相的粗化和它与Al-Fe相的伴生关系导致合金耐蚀性能严重下降。     

Morphological Development of Subscale Formation in Fe–Cr–(Ni) Alloys with Chloride and Sulfates Coating

Three types of stainless steel (430, 304, and 310) with a coating of NaCl, NaCl/AlCl₃, or NaCl/Al₂(SO₄)₃ are exposed at 750 and 850°C. Results show that NaCl has a major effect on corrosion and sulfur plays an important role in intergranular corrosion. After high-temperature exposure with a 100% NaCl coating, the morphologies of alloys 304 and 310 show typical uniform subscale attack the depths of attack increasing with temperature, while alloy 430 showed a planar attack. Alloy 310 has the highest chromium content and has the least metal loss. After high-temperature exposure with a NaCl/AlCl₃ coating, the corrosion morphologies and depths of attack are similar to those associated with an NaCl coating, but only voids are larger in the subscale. When coated with NaCl/Al₂(SO₄)₃, the alloys are attacked simultaneously by sulfur and chlorine at 750°C, resulting in a typical sulfur-attack intergranular corrosion. However, as the temperature increases to 850°C, the corrosion morphology changes to a uniform subscale attack.     

Improving the Na2SO4-induced corrosion resistance of Ti3AlC2 by pre-oxidation in air

Ti₃AlC₂ suffers severe Na₂SO₄-induced corrosion attacks at temperatures higher than 800 °C in air. A convenient and efficient pre-oxidation method is proposed to enhance the corrosion resistance of Ti₃AlC₂. The corrosion weight-changes of the pre-oxidized samples were decreased by about four orders of magnitude compared with those of the untreated specimens. The mechanism on improvement of corrosion resistance was investigated by means of thermogravimetric analysis, X-ray diffraction and scanning electron microscopy/energy-dispersive spectroscopy. A continuous and adherent α-Al₂O₃ scale was prepared by high-temperature pre-oxidation treatment in air. The preformed dense Al₂O₃ scale has good compatibility with the Ti₃AlC₂ substrate, and consequently, can act as an efficient barrier against corrosion. Long-time corrosion tests demonstrate that the Al₂O₃ scale conserves after corrosion attack and is capable of long-term stability.     

Protective effect in sulfuric acid media of alumina and ceria oxide layers electrodeposited on stainless steel

The influence of thin layers of Al₂O₃ and Ce₂O₃-CeO₂, electrodeposited on stainless steel OC4004, on the corrosion behaviour of the systems Al₂O₃/SS, Ce₂O₃-CeO₂/SS and Al₂O₃-Ce₂O₃-CeO₂/SS has been studied in sulfuric acid medium. A pronounced stabilizing effect on the passive state of steel and enhancement of its corrosion resistance has been established both for the samples as deposited and for the thermally treated Ce₂O₃-CeO₂/SS systems. In comparison to them the layers of Al₂O₃ have a substantial impact on the corrosion resistance of the Al₂O₃/SS system only in the cases when the system is not subjected to thermal treatment. The consecutive deposition of Al₂O₃ and Ce₂O₃-CeO₂ films on SS gives as a result an outstanding corrosion-protective effect, whereupon the corrosion potential of the system Al₂O₃/Ce₂O₃-CeO₂/SS is shifted in positive direction with ∼ 0.3 V for the samples as deposited and with ∼ 1 V—for the thermally treated samples. The so established favourable effect has been explained by the increased concentration of chromium oxides in the surface passive film, caused by the presence of cerium oxides, as well as by their action as cathode, effective with respect to the reduction corrosion reaction, shifting strongly the potential (at which this reaction is occurring) in positive direction.     

Corrosion behaviour of AA6061 and AA7005 reinforced with Al2O3 particles in aerated 3.5% chloride solutions: potentiodynamic measurements and microstructure evaluation

The influence of the heat treatments on the corrosion behaviour of three aluminium matrix composites (AA6061/Al₂O₃/10p–20p and AA7005/Al₂O₃/10p) has been analysed in an aerated 3.5% sodium chloride solution. Corrosion potentials were determinated in a 3.5% sodium chloride solution (NaCl) using the ASTM standard G69-81 [1]. The galvanic series and the pitting potentials were calculated in this medium for all composites. The following heat treatments were applied on the base composites: (a) as-received state (T4), (b) T6 treatment, (c) an annealing, consisting of a solution stage at 560°C for 3 h for the AA6061 MMC and (d) an annealing at 482°C for 2 h for the AA7005/Al₂O₃/10p, followed by a cooling in the atmosphere furnace. The localised corrosion susceptibility of each material and for each heat treatment were analysed by measurement of the cyclic potentiodynamic polarization. Optical microscopy and SEM metallographic studies were carried out on the samples, before and after corrosion tests, to determine the influence of the microstructural changes during heat treatments on the corrosion behaviour.     

基于磁过滤技术的热障涂层表面Al2O3 覆盖层抗CMAS腐蚀性能

为了提高热障涂层（TBC）的抗沉积物（主要成分为CaO、MgO、Al₂O₃和SiO₂,简称CMAS）腐蚀性能,采用磁过滤阴极真空电弧（FCVA）技术在TBC表面上制备了致密的Al₂O₃覆盖层,比较和分析了Al₂O₃改性TBC和沉积态TBC的润湿行为和抗CMAS腐蚀性能。结果表明：使用FCVA技术制备Al₂O₃覆盖层的过程对7%（质量分数）氧化钇稳定的氧化锆（7YSZ）相的结构无明显影响,且经Al₂O₃改性的TBC综合性能均优于沉积态TBC。在1250 ℃、CMAS腐蚀条件下,Al₂O₃覆盖层有效地限制了熔融CMAS在TBC表面上的扩散行为。同时,Al₂O₃填充了7YSZ柱状晶之间的间隔并且阻碍了熔融CMAS的渗透,证明了FCVA可作为一种制备Al₂O₃涂层的新方法以提高TBC的抗CMAS腐蚀性能,且Al₂O₃涂层及其制备过程对TBC的热震性能均无消极影响。     

High temperature corrosion of Al<Subscript>3</Subscript>Ti−Cr intermetallics in an Ar−1 %SO<Subscript>2</Subscript> gas atmosphere

Ll₂-type Al₃Ti−Cr alloys of compositions 67Al−25Ti−8Cr, 66Al−24Ti−10Cr, and 59Al−26Ti−15Cr (in atomic percent) were corrosion tested between 800°C and 1100°C in an Ar−1% SO₂ gas atmosphere for up to 150h. Corrosion proceeded mainly via oxidation reactions. The scale consisted primarily of a thin Al₂O₃ barrier layer. The alloys tested had much better corrosion resistance than TiAl-base alloys or Hastelloy X. Virtually no sulfides were detected in the scale, because of the strong oxidizing tendency of the Al₃Ti−Cr alloys having high Al concentrations.     

The corrosion behavior of Ni-Al alloys and Ni-Nb-Al alloys in a H2/H2O/H2S gas mixture

The corrosion behavior of two Ni-Al alloys and four Ni-Nb-Al alloys was studied over the temperature range of 600° C to 1000° C in a mixed-gas of H₂/H₂O/H₂S. The parabolic law was generally followed, although linear kinetics were also observed. Multiple-stage kinetics were observed for the Ni-Al alloys. Generally, the scales formed on Ni-13.5Al and Ni-Nb-Al alloys were multilayered, with an outer layer of nickel sulfide with or without pure Ni particles and a complex inner scale. The outer scale became porous and discontinuous with increasing temperature. Very thin scales formed on Ni-31Al. The reduction in corrosion rate with increasing Al content is ascribed to the formation of Al₂O₃ and Al₂S₃ in the scale. Platinum markers were found at the interface between the outer and inner scales.     

Examination of wire electrical discharge machining of Al2O3p/6061Al composites

Alumina particle reinforced 6061 aluminum matrix composites (Al₂O₃p/6061Al) have excellent physical and chemical properties than those of a traditional metal; however, their poor machinability lead to worse surface quality and serious cutting tool wear. In this study, wire electrical discharge machining (WEDM) is adopted in machining Al₂O₃p/6061Al composite. In the experiments, machining parameters of pulse-on time were changed to explore their effects on machining performance, including the cutting speed, the width of slit and surface roughness. Moreover, the wire electrode is easily broken during the machining Al₂O₃p/6061Al composite, so this work comprehensively investigates into the locations of the broken wire and the reason of wire breaking.The experimental results indicate that the cutting speed (material removal rate), the surface roughness and the width of the slit of cutting test material significantly depend on volume fraction of reinforcement (Al₂O₃ particles). Furthermore, bands on the machined surface for cutting 20 vol.% Al₂O₃p/6061Al composite are easily formed, basically due to some embedded reinforcing Al₂O₃ particles on the surface of 6061 aluminum matrix, interrupt the machining process. Test results reveal that in machining Al₂O₃p/6061Al composites a very low wire tension, a high flushing rate and a high wire speed are required to prevent wire breakage; an appropriate servo voltage, a short pulse-on time, and a short pulse-off time, which are normally associated with a high cutting speed, have little effect on the surface roughness.     

Microstructure and corrosion behaviour of Al2O3–13 wt-% TiO2 laser alloyed magnesium alloys

Nanostructured Al₂O₃–13?wt-% TiO₂ was prepared on AZ91D magnesium alloy surface by laser surface alloying to improve its corrosion resistance. The microstructure of the laser surface alloyed specimens before and after corrosion tests was characterised by scanning electron microscope and optical microscope (OM). The phase and element composition were investigated by X-ray diffractometer and energy-dispersive spectrometry. An electrochemical workstation was used to evaluate the corrosion behaviour of the specimens. Results showed that the laser surface alloyed layer was primarily composed of Mg and Mg₁₇Al₁₂. Al₂O₃ and TiO₂ existed in the form of agglomerated particles. The corrosion resistance was improved after laser surface alloying.     

Corrosion Behavior of Novel Al-Al<Subscript>2</Subscript>O<Subscript>3</Subscript> Composites in Aerated 3.5% Chloride Solution

The corrosion behavior of novel Al-Al₂O₃ MMCs was evaluated in aerated 3.5% NaCl solution through potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). These materials corrode almost spontaneously by pitting in aerated 3.5% NaCl solution. Observations indicate that intermetallic particles in these composites appear to play an important role in this pitting corrosion behavior. Addition of Al₂O₃ particles to the base alloys did not appear to increase their corrosion resistance significantly, although corrosion rate was affected by these reinforcement particles. In cyclic polarization experiments, the small difference between the pitting potentials and the repassivation potentials for these MMCs indicated their low resistance to pitting corrosion. EIS measurements indicate adsorption/diffusion phenomena at the interface of the composites. Electrically equivalent circuits are proposed to describe and substantiate the corrosion processes occurring in these materials.     

The high-temperature corrosion behavior of Fe-Mo-Al alloys in H2/H2O/H2S mixed-gas environments

The corrosion behavior of 11 Fe-Mo-Al ternary alloys was studied over the temperature range 700–980°C in H₂/H₂O/H₂S mixed-gas environments. With the exception of Fe-10Mo-7Al, for which breakaway kinetics were observed at higher temperatures, all alloys followed the parabolic rate law, despite two-stage kinetics which were observed in some cases. A kinetics inversion was observed for alloys containing 7 wt.% Al between 700–800°C. The corrosion rates of Fe-20Mo and Fe-30Mo were found to be reduced by five orders of magnitude at all temperatures by the addition of 9.1 or higher wt.% aluminum. The scales formed on low-Al alloys (5 wt.% Al) were duplex, consisting of an outer layer of iron sulfide (with some dissolved Al) and a complex inner of Al_0.55Mo₂S₄, FeMo₂S₄, Fe_1.25Mo₆S_7.7, FeS, and uncorroded FeAl and Fe₃Mo₂. Platinum markers were always located at the interface between the inner and outer scales for the low-Al alloys, indicating that outer-scale growth was due mainly to outward diffusion of cations (Fe and Al), while the inner scale was formed primarily by the inward flux of sulfur anions. Alloys having intermediate Al contents (7 wt.%) formed scales that consisted of FeS and Al₂O₃. The amount of Al₂O₃ increased with increasing reaction temperature. The high-Al-content alloys (9.1 and 10 wt.%) formed only Al₂O₃ which was responsible for the reduction of the corrosion rates.     

Effect of Al and Ce oxide layers electrodeposited on OC4004 stainless steel on its corrosion characteristics in acid media

The changes in the corrosion characteristics of stainless steel OC4004 in 0.1 M HNO₃ after electrodeposition of thin Al and Ce oxide films on it has been investigated. The Ce₂O₃–CeO₂ layers have been found to possess a pronounced stabilizing effect on the steel passive state and on its corrosion resistance, respectively, whereas the Al₂O₃ layers do not improve considerably the corrosion behaviour of the SS/Al₂O₃ system. A twice-lower corrosion current was observed with a ternary SS/Al₂O₃/Ce₂O₃–CeO₂ system in the passive region, while the zones of potentials, where the steel is in a stable passive state, are not changed. The obtained results permit the assumption that the cerium oxides layer acts as an effective cathode playing a determining role with respect to the improvement of the corrosion behavior of the steel. It has been concluded that when the SS/Al₂O₃/Ce₂O₃–CeO₂ system is used in media containing nitric acid, the corrosion will proceed at potentials where the passive state of steel would not be disturbed.     

Reactive-element effect of electrodeposited Y2O3 oxide films on the oxidation of Fe−25Cr and Fe−25Cr−10Al alloys

Thin Y₂O₃ films were deposited by the electrochemical deposition-pyrolysis process on Fe–25Cr and Fe–25Cr–10Al alloys. The influence of the films on the oxidation behavior of the alloys was studied at 850°C and 1000°C. The results showed that Y₂O₃ films remarkably decreased the oxidation rate of Cr₂O₃-forming alloys and spallation of the scales, but they did not decrease the oxidation rate of the Al₂O₃-forming alloys, although they do reduce the spallation of Al₂O₃ scales. Y₂O₃ films remarkably change the morphology of the scales on both alloys, depending on the oxidation temperatures. These results show that the reactive-element effects of Y₂O₃ films on the Cr₂O₃ formers and Al₂O₃ formers are different.     

Effect of yttrium on the stability of aluminide-yttrium composite coatings in a cyclic high-temperature hot-corrosion environment

A composite coating of aluminide-yttrium has shown excellent corrosion resistance in a cyclic high-temperature hot-corrosion environment. To understand the effect of yttrium on the stability of the composite coating, the specimens were prepared with various coating parameters of Y thickness, sequence of post heat treatment and surface condition before Y-ion plating. Performance of the composite coating was evaluated by isothermal oxidation and cyclic high-temperature hot corrosion. Isothermal-oxidation-test results show that the Y in the composite coating helps to form a thick and dense Al₂O₃ scale which is ductile and resistant to thermal stress. The Y in Al₂O₃ may act as a donor which leads to an increase in concentration of interstitial oxygen and, thus, increases in oxidation rate. The presence of Y₂O₃ and (Y, Al) O-type compounds in grain boundaries of Al₂O₃ and boundaries between the Al₂O₃ and NiAl effectively prohibits the fast diffusion of oxidants (such as O and S) and Al along grain boundaries. Consequently, it may induce slow diffusion through the matrix, and thus the corrosion resistance of the composite coating under cyclic hot corrosion increases substantially.     

Investigation on the corrosion and oxidation resistance of Ni-Al2O3 nano-composite coatings prepared by sediment co-deposition

Ni-Al₂O₃ composite coatings were prepared by using sediment co-deposition (SCD) technique from a Watt's type electrolyte containing nano-Al₂O₃ particles. The corrosion resistance and high temperature oxidation resistance of resulting composite coatings were investigated. It was found that the incorporation of nano-Al₂O₃ particles in Ni matrix refined the Ni crystal and changed the preferential orientation of composite coatings. Meanwhile, the corrosion and oxidation resistance were improved after the incorporation of nano-Al₂O₃ particles into Ni matrix. The nano-Al₂O₃ content in deposits plays an important role for improving the corrosion and oxidation protection. The corrosion and oxidation resistance of Ni-Al₂O₃ nano-composite coatings produced via SCD technique are superior to that of CEP technique. Compared to pure Ni and Ni-Al₂O₃ composite coatings fabricated using CEP technique, the Ni-7.58 wt.% Al₂O₃ composite coating obtained by SCD technique exhibits better corrosion resistance and enhanced high temperature oxidation resistance. Moreover, the mechanism of corrosion and high temperature oxidation resistance of Ni-Al₂O₃ nano-composite coatings are discussed.     

Localised corrosion behaviour of alloys 33 and 24 in simulated flue gas desulphurisation environment

Abstract

Potentiodynamic anodic polarisation measurements have been carried out on type 316L stainless steel (as a reference material) and on alloys 33 and 24 in a simulated flue gas desulphurisation environment in order to assess the localised corrosion resistance. The results showed that the pitting corrosion resistance was higher in the case of alloys 33 and 24 than in the reference material owing to the higher contents of nitrogen, chromium, and molybdenum. An accelerated leaching study conducted on the alloys 33 and 24 showed only minor tendencies for the leaching of metal ions at various impressed potentials. Observations by SEM confirmed the lower tendency towards pitting of the alloys 33 and 24.     

Identifying the role of nanoscale heterogeneities in pitting behaviour of Al-based metallic glass

To clarify the correlation of nanoscale heterogeneity with corrosion in Al-based metallic glasses, three model alloys with a single nanoscale α-Al, Al₃Ni or Al₁₁Ce₃ phase embedded in amorphous Al-Ni-Ce alloy matrix were obtained directly by melt quenching. The results indicated that the high pitting corrosion resistance of AM alloys was not deteriorated by nanocrystalline α-Al precipitation; whereas the pitting potential was slightly decreased and considerably reduced relative to their amorphous state due to the precipitation of nanocrystalline Al₃Ni or Al₁₁Ce₃ respectively. Such a pitting sensitivity of different types of heterogeneities attributes to the nano-scale pit initiation events.